Cable anchorage with seal element, prestressing system comprising such anchorage and method for installing and tensioning a sheathed elongated element
10738422 · 2020-08-11
Assignee
Inventors
- Rachid Annan (Rapperswil, CH)
- Adrian Gnägi (Bern, CH)
- Javier Martinez Moral (Sant Cugat del Valles, ES)
Cpc classification
E01D21/00
FIXED CONSTRUCTIONS
E01D19/14
FIXED CONSTRUCTIONS
E04C5/122
FIXED CONSTRUCTIONS
E01D19/16
FIXED CONSTRUCTIONS
International classification
E01D19/14
FIXED CONSTRUCTIONS
E01D21/00
FIXED CONSTRUCTIONS
E01D19/16
FIXED CONSTRUCTIONS
Abstract
The present invention concerns a cable anchorage comprising at least one axial channel for accommodating an elongated element with a sheathed portion and an unsheathed end portion, wherein the channel between a first channel end, proximal to a running part of the elongated element, and a second channel end equipped with immobilising device, a seal element in the channel, a stop element having an end facing said seal element which defines a shoulder, so that an axial displacement of the of the elongated element with respect to the stop element in said channel is possible up to the abutment of the end of the sheathed portion against the shoulder, creating thereby an abutment position of the elongated element in said channel.
Claims
1. A cable anchorage comprising: at least one axial channel for accommodating an elongated element with a sheathed portion and an unsheathed end portion, wherein the channel extends between a first channel end, proximal to a running part of the elongated element, and a second channel end equipped with immobilising device; and a seal element positionable along an inner wall of the channel so as to provide a seal between the inner wall of the channel and the elongated element, when the elongated element is in the channel, said seal element comprising an elastic material; the inner wall of the channel comprises an annular or cylindrical recessed region, for accommodating the seal element so as to retain the seal element within said recessed region during an axial displacement of the elongated element in the channel, a stop element located in a region in said channel at a longitudinal location between said second channel end and said seal element, said stop element having a radial inner face forming a portion of the inner wall of the channel, wherein the inner diameter of the stop element is smaller than the outer diameter of the seal element in its uncompressed state, wherein said stop element has an end facing said seal element which defines a shoulder, and wherein said regions receiving said seal element and said stop element are longitudinally adjacent to each other in the channel so that, during said axial displacement of said elongated element, said seal element is able to be placed in a longitudinal location adjoining said stop element, with the seal element abutting the shoulder, and so that an axial displacement of the elongated element with respect to the stop element is possible up to the abutment of the end of the sheathed portion of the elongated element against the shoulder, creating thereby an abutment position of the elongated element in said axial channel; wherein the volume of the recessed region is made such that in said abutment position the sheath end of the sheathed portion is deformed so as to form an outwardly radially protrusion at least partially surrounded by the seal element which is thereby outwardly radially compressed by said deformed sheath end, whereby said deformed sheath end is mechanically anchored inside the recessed region in said axial channel.
2. The cable anchorage according to claim 1, wherein the volume of said recessed region that contains the seal element is less than or equal to 3-times the volume of the displaced sheath during said axial displacement of said elongated element up to said abutment position plus the volume of said un-compressed seal element:
/4(LR)((DR).sup.2(D2).sup.2)3(/4(A1((D1).sup.2(D2).sup.2)+LS((DS1).sup.2(DS2).sup.2)).
3. The cable anchorage according to claim 1, wherein said recessed region is longitudinally coaxial with said channel.
4. The cable anchorage according to claim 1, wherein said shoulder is formed by a narrowing of said channel at the location of said stop element.
5. The cable anchorage according to claim 1, wherein said stop element is formed by a bushing placed within said channel and wherein said shoulder is formed between the end face of the bushing facing said seal element and the channel.
6. The cable anchorage according to claim 5, wherein the outer diameter (DR) of said recessed region receiving said seal element is sensitively equal to the outer diameter (DT1) of the bushing.
7. The cable anchorage according to claim 1, wherein said stop element is formed by a tube placed within said channel, wherein said tube extends up to the immobilising device, and wherein said shoulder is formed between the end face of the tube facing said seal element and the channel.
8. The cable anchorage according to claim 1, wherein said seal element is elastically deformable to a compressed state, in which it has a radial outer dimension which is smaller than or equal to all diameters of the inner wall of the channel between said second channel end and said seal element, and the sealing element is arranged in a removable manner in the recessed region.
9. The cable anchorage according to claim 1, further comprising a plurality of axial channels, each channel for individually accommodating a strand of a cable with a sheathed portion and an unsheathed portion, and for each axial channel a seal element, an annular or cylindrical recessed region for accommodating the seal element and a stop element.
10. A prestressing system comprising at least one tendon forming said elongated element, said tendon having an unsheathed portion at its both ends, and two cable anchorages for the fixing under tension of the two end portions of said tendon, wherein at least one of said two cable anchorages is a cable anchorage according to claim 1.
11. The prestressing system according to claim 10, wherein said tendon comprises a bare strand placed in a sheath, wherein said sheath is adhering to the outer surface of the bare strand such as to limit the relative movement between said sheath and bare strand under thermal effects in the typical service temperature range of 20 C. to +40 C. to less than L/2000 with L being the length of the sheathed strand portion.
12. The prestressing system according to claim 10, wherein said tendon comprises a strand placed in a sheath, wherein said sheath has a minimum friction resistance against sliding on the bare strand of 1000N when determined on a 300 mm long sheathing sample in accordance with Standard XP A35-037-1 clause D3 (type SC).
13. A wind tower comprising a bottom part and a top part, and, between said bottom part and said top part, at least one prestressing system according to claim 11.
14. A method for installing and tensioning a sheathed elongated element with a sheathed running portion, a first unsheathed end portion and a second unsheathed end portion, said sheathed elongated element comprising a sheath with a first sheath end adjacent to said first unsheathed end portion and a second sheath end adjacent to said second unsheathed end portion, said method comprising the following steps: providing for at least the second unsheathed end portion an axial channel extending between a first channel end, proximal to said running part of the elongated element, and a second channel end, said axial channel being equipped with a seal element and with a stop element placed between said seal element and said second channel end, both seal element and stop element defining a passage for the elongated element, wherein the inner diameter (DT2) of the stop element is smaller than the outer diameter (DS1) of the seal element in its uncompressed state, introducing, for at least the second unsheathed end portion, the extremity of said unsheathed end portion in said first channel end and axially displacing said extremity of said unsheathed end portion up to the second channel end, immobilising the extremity of said first unsheathed end portion with respect to a cable anchorage pulling the extremity of said second unsheathed end portion from the second channel end at least until the second sheath end of said sheath end portion abuts against a shoulder of said stop element in order to obtain a tensioned elongated element, creating thereby an abutment position of the elongated element in said axial channel, and immobilising the extremity of said second unsheathed end portion of said tensioned elongated element with respect to said second channel end, wherein said shoulder is defined at an end of said stop element which faces said seal element, wherein the regions receiving said seal element and said stop element are longitudinally adjacent to each other in the channel, so that, during said pulling step and the axial displacement of said elongated element, said seal element is able to be placed in a longitudinal location adjoining said stop element, with the seal element abutting the shoulder; wherein the volume of the recessed region is made such that in said abutment position the sheath end of the sheathed portion is deformed so as to form an outwardly radially protrusion at least partially surrounded by the seal element which is thereby outwardly radially compressed by said deformed sheath end, whereby said deformed sheath end is mechanically anchored inside the recessed region in said axial channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood with the aid of the description of an embodiment given by way of example and illustrated by the figures, in which:
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DETAILED DESCRIPTION OF POSSIBLE EMBODIMENTS OF THE INVENTION
(12) The figures are hereby provided for illustrative purposes only. They are intended as an aid to understanding certain principles underlying the invention, and they should not be taken as limiting the scope of protection sought. Where the same reference numerals are used in different figures, these are intended to refer to the same or corresponding features. However, the use of different numerals does not necessarily indicate any particular difference between the features to which they refer.
(13) In the present text inner diameter and outer diameter are expressions relating to the radial dimensions of the corresponding element, radial direction being orthogonal to the axial or main direction. In case where this element has not a circular shape, the expressions inner diameter and outer diameter also apply and should be understood as the largest transverse dimensions of the corresponding element.
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(17) The active end anchorage comprises channels 6 formed through an anchor block 11 (also named anchor head), which may for example be a block of hard steel or other material suitable for bearing the large axial tension forces in the cable. Strands 5 are held in place in the channels 6 by immobilising device such as conical wedges 12 in corresponding conical bores in the anchor block 11.
(18) A bearing plate or split shim 10 allows the anchorage to be positioned axially against a bearing surface of the structure 4, such as a bridge deck, which is to be supported and/or tensioned by the cable. Also, in one embodiment an end plate 20 is placed between the anchor block 11 and the bearing plate 10 in order to define easily the recessed region 27 as further described below. Also, in another embodiment, not shown, there is no end plate 20.
(19) The end plate 20 can vary in thickness and may be fitted with an extension member such as a rigid transition pipe filled with a sufficiently stiff material (not shown) such as a concrete or grout or plastic material, except for the volume occupied by the channels 6 (and defined by the inner wall of the channel 6), which pass through the hard material. The channels 6 shown in the examples are substantially straight, and extend substantially parallel to each other and to the principal longitudinal direction of the cable, which is also referred to as the axial direction.
(20) Stay cable strands 5 are typically sheathed in a protected polymeric material such as polyethylene (PE), which sheath 5c can be removed in the region of the strand where the strand is to be anchored (unsheathed portion 5b). In the
(21) The strands 5 which are to be anchored in the anchorage are stripped of their polymer sheath 5c in the end region of the strand 5 before the strand 5 is inserted into the anchorage channels 6. This is so that the wedges 12 can then grip directly on to the bare steel of the unsheathed portions 5a of the strand 5, instead of the sheath 5c. Enough sheath 5c must be stripped from each strand 5 such that, once the strand 5 has been pulled through the channel 6 of the anchor block 11 and fully tensioned, the end of the sheath 5c is located correctly at a predetermined location between the embedment point (where the anchor wedges 12 grip the strands) and the bearing plate 10, so that the sheath 5c is surrounded by the seal element 26, as further explained below.
(22) As can be seen more clearly in
(23) As alternative to the use of a stop element 9 formed by a bushing, namely a part separate from the anchor block 11, another variant shown in
(24) As shown in
(25) In all these cases, the stop element 9 defines a shoulder 9a facing the recessed region 27. This shoulder 9a forms a stop for holding back the sheath 5c and is formed at the front side of the bushing 9 (or at the narrowing of the channel 6 or at the front side of the tube 9). As will be detailed further in relation with
(26) Also, the stop element 9 has an inner diameter DT2 which is smaller than the outer diameter DS1 of the seal element 26 in its uncompressed state so that the sealing element 26 cannot be pushed into the stop element 9. The seal element 26 and the stop element 9 can be chosen with the inner diameter DS2 of the seal element 26 smaller than the inner diameter DT2 of the stop element 9, but in any case the inner diameter DS2 of the seal element 26 and the inner diameter of the stop element 9 are both larger than the outer diameter D2 of the unsheathed portion 5b (bare strand 5). Since the outer shape of the section of strand is not perfectly circular, D2 is defined as the circular envelope of the wire pattern, namely of the bare strand.
(27) Also, as can be seen more clearly in
(28) As shown in
(29) Preferably, the volume of said recessed region 27 that contains the seal element 26 is less than or equal to 3-times the volume of the displaced sheath 5c during said axial displacement of said elongated element 5 up to said abutment position plus the volume of said un-compressed seal element 26. Namely, the following equation applies:
/4(LR)((DR).sup.2(D2).sup.2)3(/4(A1((D1).sup.2(D2).sup.2)+LS((DS1).sup.2(DS2).sup.2)).
(30) Also, preferably, the volume of said recessed region 27 that contains the seal element 26 is less than or equal to 1.5-times the volume of the displaced sheath 5c during said axial displacement of said elongated element 5 up to said abutment position plus the volume of said un-compressed seal element 26. Namely, the following equation applies:
/4(LR)((DR).sup.2(D2).sup.2)1.5(/4(A1((D1).sup.2(D2).sup.2)+LS((DS1).sup.2(DS2).sup.2)).
(31) As visible on
(32) Also, preferably, the volume of said recessed region 27 is made such that in an abutment position of the sheath against the shoulder 9a (see
(33) In a variant shown in
(34) In a variant, not shown, the embodiment of
(35) Preferably, said tendon comprises a bare strand placed in a sheath 5c.
(36) Preferably, said sheath 5c is adhering to the outer surface of the bare strand such as to limit the relative movement between said sheath 5c and bare strand under thermal effects in the typical service temperature range of 20 C. to +40 C. to less than L/2000 with L being the length of the sheathed strand portion (5a). For instance, said sheath 5c adheres by geometrical interlocking to the profiled outer surfaces of the bare strand. In other words, this means that there is an adherence of the sheath 5c with the strand that precludes their relative movement until a specified minimum force, as further explained in 7.5.3.4 of Standard XP A35-037-3:2003.
(37) Preferably, the sheath 5c has a minimum friction resistance against sliding on the strand 5 of 1000N when determined on a 300 mm long sheathing sample in accordance with Standard XP A35-037-1 clause D3 (type SC).
(38) These three definitions correspond to a type of sheathed strand which is named an adherent protected and sheathed strand 5, and can also be defined as tightly extruded monostrand. Such a type of sheathed strand is obtained for instance by extrusion of the sheath directly around the bare strand, With such a type of sheathed strand, there is no movement, more precisely no free movement between the bare strand and the sheath 5c, which movement due to the difference of thermal dilatation coefficients of the bare strand and the sheath 5c would be for instance around 18/2000, namely 18 mm for a 2000 mm length of the sheathed strand portion based on a thermal coefficient of PE sheath of 15.10.sup.5 per degree C.
(39) As shown on
(40) Then, during a second step of the pulling operation, in which the total pulling length is A2 (see
(41) Also, preferably, said pulling step of the extremity of said second unsheathed end portion is stopped after creasing of the second sheath end, whereby the radial enlargement of the second sheath end creates an outward radial extension 5e of the seal element 26 and an inward radial pressure of the inner wall 29 of the channel 6 on the seal element 26 at the location of the recessed region 27.
(42) This outwardly radially protrusion is compressed against the seal element, thereby forming a compressed seal element 26 as visible on
(43) The cable anchorage as described in the present text preferably applies, as shown in the drawings, for a prestressing system where it comprises a plurality of axial channels 6, each channel 6 for individually accommodating a strand 5 of a cable with a sheathed portion 5a and an unsheathed portion 5b, and for each axial channel 6 a seal element 26, an annular or cylindrical recessed region 27 for accommodating the seal element 26 and the stop element 9.
(44) The stressing end anchorage is generally located at the more accessible end of the cable, where the strands can be pulled through the anchorage, for example by hydraulic jacks, until the strands are individually stressed to the required tension.
(45) In order to ensure that the sheathed portion 5a protrudes inside the seal element 26 passage in the final configuration of the anchorage, it is sufficient to ensure that the initially unsheathed portion 5b is shorter than the distance between the shoulder 9a and the back face of the anchorage (second end 1), namely the free end of the anchor block 11, plus any required initial overlength of the strands left protruding from the free end of the anchor block 11 to allow gripping of the strand by the hydraulic jack. Any additional pulling of the strand 5 during stressing will result in creasing of the sheath 5c when abutting against the shoulder 9a.
(46) With the anchorage arrangement according to the invention, a typical length for an active end anchorage is greatly reduced. For instance, typical lengths for prior art active end anchorages are ranged from 500 to 1000 mm from the seal element 26 to the second end 1 of the anchorage, namely the free end of the anchor block 11, whereas active end anchorages according to the invention have typical lengths ranging from 50 to 300 mm.
(47) Once the sheathed strand 5 is fitted in the active end anchorage, it is important to protect the bare portion 5b of the strand 5 against the corrosive effects of atmospheric moisture. For this reason, the seal element 26 is fitted, under elastic compression, in a reduced space 27 between the inner surface of the channel 6 and the outer surface of the sheath 5c of the strand 5. This reduced space 27 corresponds to the annular portion of the recessed region 27 around the sheath 5c, having a reduced thickness, namely a reduced inner diameter, due to the larger radial extension of the deformed sheath end 5e.
(48) A protective wax, grease, polymer or other protective substance forming a filler material may also be injected or otherwise introduced into the space 51 radially defined between the strand 5 and the wall of the channel 6, and axially defined from the free end of the anchor block 11 up to the stop element 9 (9 or 9) (namely as shown in the upper part of
(49) Even if not shown, the cable anchorage according to the present invention also applies for a passive end anchorage, also known as a dead end anchorage. Such a passive end anchorage is used simply to hold the ends of the strands 5 when they are under tension, and also while they are being tensioned from the other end of the cable, namely the stressing end. Such a passive end anchorage of the prior art differs from the active end anchorage in that the anchorage can be significantly shorter than the active end anchorage because there is no need, as for the active end anchorage, to accommodate the axial movement of the strands and the related tolerances of the strands dimensions through the anchorage as the strands are tensioned. The strand is simply pushed into the anchorage until the sheathing abuts against the shoulder 9a of the stop element: this would correspond to the end of the first pulling step as shown in
(50) With an anchorage arranged according to the present invention, the length of the cable anchorage of an active end anchorage is reduced and lies in the same range as a passive end anchorage of the prior art.
(51) In an embodiment, the anchorage according to the invention is used only for the passive end anchorage of a cable, and not for the active end anchorage of the same cable.
(52) In another embodiment, the anchorage according to the invention is used only for the active end anchorage of a cable, and not for the passive end anchorage of the same cable
(53) In still another embodiment, the anchorage according to the invention is used for both ends of a cable, namely the passive end anchorage and the active end anchorage.
(54) More generally, the invention concerns also a prestressing system comprising at least one tendon forming said elongated element 5, said tendon having an unsheathed portion 5b at its both ends, and two cable anchorages for the fixing under tension of the two end portions of said tendon, wherein at least one of said two cable anchorages is a cable anchorage according to the invention as described above. The other of said two cable anchorages can also be a cable anchorage according to the invention as described above or any other type of cable anchorage.
(55) The present application also concerns a wind tower (i.e. the support mast of a wind turbine) comprising a bottom part and a top part, and, between said bottom part and said top part, at least one prestressing system as described above.
(56) For a vertical cable of a wind tower, there exists a risk that in the warm or hot environment inside the tower, which makes the corrosion protective strand filler substance to be more liquid, the filler substance leaks, especially under dynamic movements of the cable. With the improved sealing properties of the anchorage according to the invention, there is a better prevention of corrosion protection product leakage at the bottom end of the wind tower. Also, as previously mentioned such an anchorage creates a better mechanical fixing between the bare strand and its sheath and between the strand and the channel portion equipped with the seal element 26.
(57) According to an embodiment, said seal element 26 is elastically deformable to a compressed state, in which it has a radial outer dimension which is smaller than or equal to all diameters of the inner wall 29 of the channel 6 between said second channel end 1 and said seal element 26, and the sealing element 26 is arranged in a removable manner in the recessed region 27. This provision enable the corresponding strand to be reinstalled or inspected during maintenance or control operation through a method in which both the strand and the seal element can be replaced in a simple way, with a reliable relative position. Like the seal 26, the optional filler material can be replaced easily in the space 51, by injection from the remote end 1, after replacement of the seal 26.
REFERENCE NUMBERS USED ON THE FIGURES
(58) 1 Second (remote) end of the anchorage (remote from running part) 2 Body of the anchorage 3 First (proximal) end of the anchorage (exit end for running part) 4 Structure 5 Strand 5a Sheathed portion of the strand 5b Unsheathed portion of the strand 5c Sheath 5d Wires 5e Deformed sheath end with outwardly radially protrusion D1 Outer diameter of the sheathed portion 5a (sheathed strand 5) D2 Outer diameter of the unsheathed portion 5b (bare strand 5) 6 Anchorage channels 7 Principal longitudinal axis of the cable 8 Main running part of the cable 9 Stop element (bushing) 9 Stop element (narrowing of the channel 6) 9 Stop element (tube) 9a Shoulder DT1 Outer diameter of the stop element DT2 Inner diameter of the stop element 9a Shoulder 10 Adjustment ring or split shim 11 Anchor block 11a Enlarged portion of the hole 12 Conical wedges 13 Collar element 20 End plate 26 Seal element DS1 Outer diameter of the seal element in its uncompressed state DS2 Inner diameter of the seal element in its uncompressed state LS Length of seal element its uncompressed state LS Length of seal element its compressed state 26 Compressed seal element D1 Mean outer diameter D1 of the compressed seal element 27 Recessed region 27 Reduced space LR Length of recessed region DR Outer diameter of said recessed region 29 Inner wall A1 Pulling length up to abutment (first pulling length) A2 Pulling length up to deformation of the sheathed end 5e (second pulling length) 51 Space