Semiconductor laser and semiconductor laser arrangement
10741996 ยท 2020-08-11
Assignee
Inventors
- Frank Singer (Regenstauf, DE)
- Norwin von Malm (Nittendorf, DE)
- Tilman Ruegheimer (Regensburg, DE)
- Thomas Kippes (Neumarkt, DE)
Cpc classification
H01S5/02469
ELECTRICITY
H01S5/34333
ELECTRICITY
H01S5/0234
ELECTRICITY
H01S5/0422
ELECTRICITY
H01S5/4025
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01S5/04257
ELECTRICITY
H01S5/02234
ELECTRICITY
H01S5/34313
ELECTRICITY
H01S5/343
ELECTRICITY
H01S2301/176
ELECTRICITY
H01S5/34326
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/48465
ELECTRICITY
International classification
H01S5/40
ELECTRICITY
H01S5/343
ELECTRICITY
Abstract
In one embodiment of the invention, the semiconductor laser (1) comprises a semiconductor layer sequence (2). The semiconductor layer sequence (2) contains an n-type region (23), a p-type region (21) and an active zone (22) lying between the two. A laser beam is produced in a resonator path (3). The resonator path (3) is aligned parallel to the active zone (22). In addition, the semiconductor laser (1) contains an electrical p-contact (41) and an electrical n-contact (43) each of which is located on the associated region (21, 23) of the semiconductor layer sequence (2) and is configured to input current directly into the associated region (21, 23). A p-contact surface (61) is electrically connected to the p-contact (41), and an n-contact surface (63) is electrically connected to the n-contact (43) such that the p-contact surface (61) and the n-contact surface (63) are configured for external electrical and mechanical connection of the semiconductor laser (1). The contact surfaces (61, 63) are oriented parallel to a growth direction (G) of the semiconductor layer sequence (2). The semiconductor laser (1) can be surface-mounted without wires.
Claims
1. A semiconductor laser comprising a semiconductor layer sequence, which has an n-conducting region, a p-conducting region and an active zone therebetween, at least one resonator line in which, during operation of the semiconductor laser, a laser radiation is generated and which is oriented parallel to the active zone, an electric p-contact which is located on the p-conducting region and which is set directly into the p-conducting region for impressing current, an electric n-contact which is located on the n-conducting region and which is set directly into the n-conducting region for impressing current, and a p-contact area, which is electrically connected to the p-contact, and an n-contact area which is electrically connected to the n-contact, so that the p-contact area and the n-contact area are located in a common mounting plane and, in the mounting plane, are set up for an external electrical and mechanical connection of the semiconductor laser and, with a tolerance of at most 15, parts of the p-contact area and of the n-contact area which are located in the common mounting plane are oriented parallel to a growth direction of the semiconductor layer sequence so that the semiconductor layer sequence stands upright on the mounting plane, wherein the semiconductor laser can be surface-mounted in a wire-free manner.
2. The semiconductor laser according to claim 1, in which the resonator line and the growth direction are oriented parallel to the parts of the contact areas which are located in the common mounting plane, with a tolerance of at most 2, wherein a distance between the resonator line and the mounting plane is between 40 m and 0.6 mm inclusive.
3. The semiconductor laser according to claim 1, in which the n-contact extends from the p-conducting region through the active zone into the n-conducting region and, viewed in a plan view, is located next to the resonator line.
4. The semiconductor laser according to claim 3, in which, in at least one cross section parallel to the active zone, the n-contact or the p-contact is surrounded all around by a material of the semiconductor layer sequence, wherein the n-contact and the p-contact each consist of one or more metals, and wherein the n-contact ends within the n-conducting region.
5. The semiconductor laser according to claim 1, in which all the contact areas are located on the same side of the semiconductor layer sequence, wherein the contact areas are each arranged directly on the associated contact.
6. The semiconductor laser according to claim 1, in which the p-contact area is located on a different side of the semiconductor layer sequence than the n-contact area, so that the resonator line is arranged at least partially between the contact areas.
7. The semiconductor laser according to claim 6, in which the p-contact is guided completely through the semiconductor layer sequence.
8. The semiconductor laser according to claim 1, which further comprises a ridge waveguide through which the resonator line is defined, wherein current is impressed from the p-contact only on the ridge waveguide into the semiconductor layer sequence, and wherein the ridge waveguide is limited on both sides by trenches in the semiconductor layer sequence and the trenches are at least partially filled with the p-contact.
9. The semiconductor laser according to claim 1, in which the parts of the contact areas located in the mounting plane run along a straight line parallel to the resonator line and, viewed in a plan view, are arranged next to the resonator line.
10. The semiconductor laser according to claim 1, in which one of the contact areas, in a plan view of the semiconductor layer sequence, is L-shaped and the other of the contact areas is located in a space between legs of the L.
11. The semiconductor laser according to claim 1, in which the contact areas have a convex rounding which points in the direction towards the semiconductor layer sequence and which is restricted to the contact areas.
12. The semiconductor laser according to claim 1, in which the semiconductor layer sequence, seen in plan view, is surrounded all around by a casting body, and the casting body is formed from a plastic, wherein a thickness of the casting body is equal to a thickness of the semiconductor layer sequence together with a growth substrate, with a tolerance of at most 3 m.
13. The semiconductor laser according to claim 12, in which the casting body, in the direction parallel to the active zone, extends over the contact areas and the semiconductor layer sequence all around with a width of at least 5 m and at most 50 m.
14. The semiconductor laser according to claim 1, in which a thickness of the contact areas, in the direction perpendicular to the active zone, is between 40 m and 0.6 mm inclusive, wherein the p-contact, the n-contact and the contact areas are set back relative to facets of the semiconductor layer sequence, wherein the resonator line runs perpendicular to mutually opposite facets and the facets constitute resonator end faces of the resonator line and are oriented perpendicular to the mounting plane.
15. A semiconductor laser arrangement comprising at least one semiconductor laser according to claim 1, a mounting support on which the semiconductor laser is fastened with the p-contact area and the n-contact area, and a lens which is mounted directly on the mounting support and which is arranged optically directly downstream of the semiconductor laser.
16. A semiconductor laser comprising a semiconductor layer sequence, which has an n-conducting region, a p-conducting region and an active zone therebetween, at least one resonator line in which, during operation of the semiconductor laser, a laser radiation is generated and which is oriented parallel to the active zone, an electric p-contact which is located on the p-conducting region and which is set directly into the p-conducting region for impressing current, an electric n-contact which is located on the n-conducting region and which is set directly into the n-conducting region for impressing current, and a p-contact area, which is electrically connected to the p-contact, and an n-contact area which is electrically connected to the n-contact, so that the p-contact area and the n-contact area are set up for an external electrical and mechanical connection of the semiconductor laser and, with a tolerance of at most 45, are oriented partially or completely parallel to a growth direction of the semiconductor layer sequence, wherein the semiconductor laser can be surface-mounted in a wire-free manner.
Description
(1) A semiconductor laser described here and a semiconductor laser arrangement described here are explained in more detail below with reference to the drawing on the basis of exemplary embodiments. Identical reference sings indicate the same elements in the individual figures. In this case, however, no relationships to scale are illustrated, rather individual elements can be represented with an exaggerated size in order to afford a better understanding.
(2) In the figures:
(3)
(4)
(5)
(6)
(7)
(8) The semiconductor laser 1 has a semiconductor layer sequence 2. The semiconductor layer sequence 2 has an active zone 22 which is located between a p-conducting region 21 and an n-conducting region 23. The semiconductor layer sequence 2 is located on a growth substrate 20. The n-conducting region 23 is electrically contacted through the active zone 22 via a metallic n-contact 43. The p-conducting region 21 is supplied with current via an electric p-contact 41.
(9) The electrical current is impressed into the p-conducting region 21 only in the region of a ridge waveguide 33. In order to limit the current impression, an electrical insulation 71 is applied locally. A resonator line 3 is defined via the ridge waveguide, which is located between two mutually opposite facets 25 of the semiconductor layer sequence 2. One of the facets 25 is preferably coated in a reflective manner, not shown; a further one of the facets 25 serves for coupling out a laser radiation L generated in the semiconductor laser 1.
(10) For external electrical contacting, the semiconductor laser 1 has an electric p-contact area 61 and an electric n-contact area 63. The two contact areas 61, 63 follow the contacts 41, 43 along a growth direction G of the semiconductor layer sequence 2. Both contact areas 61, 63 are preferably provided with a contact metallization 64. The contact areas 61, 63 are connected by means of the contact metallization 64 via a solder 17 to conductor tracks 16 on a mounting support 19 both electrically and mechanically.
(11) The contact areas 61, 63 themselves are preferably comparatively thick, for example having a thickness of between 40 m and 600 m inclusive. For example, the contact areas 61, 63 are formed from copper, which can be applied galvanically to the contacts 41, 43. In contrast, a thickness of the contact metallization 64 is preferably relatively small, in particular at least 0.5 m and/or at most 5 m. The contact metallization 64 is preferably formed from nickel and gold, wherein the contact metallization 64 can also be formed as multiple layers and can optionally also contain platinum, palladium and/or titanium.
(12) In this case, the contact metallization 64 preferably covers all sides of the contact areas 61, 63 facing away from the semiconductor layer sequence 2. Moreover, all sides of the contact areas 61, 63 that run transverse, in particular perpendicular to the semiconductor layer sequence 2 are covered by the contact metallization 64.
(13) The contact areas 61, 63 project beyond the semiconductor layer sequence 2 on one side, that is on the side which is oriented parallel to the resonator line 3. As a result and due to the comparatively large thickness of the contact areas 61, 63, the semiconductor laser 1 can be mounted on the conductor tracks 16, which run parallel to the growth direction G. In other words, the semiconductor layer sequence 2 then stands in the assembled state of the semiconductor laser 1 perpendicular to the conductor tracks 16, which define a mounting plane 65, see for example
(14) Viewed in a plan view, see
(15) On that side of the contact areas 61, 63 which projects beyond the semiconductor layer sequence 2 and which is set up for mounting on the conductor tracks 16, a rounding R is present in the direction towards the semiconductor layer sequence 2. This rounding R arises in particular when the semiconductor layer sequence 2 is singulated from a wafer into the semiconductor lasers 1, for instance by a comparatively wide saw cut or by plasma separation. A width of the rounding R, in the direction parallel to the active zone 22, is preferably at least 50 m and/or at most 100 m.
(16) The boundary surface of the semiconductor layer sequence 2 produced by the singulation is preferably protected by a side wall passivation, not shown. The contact metallization 64 is not present in the rounding R. As a result, creeping of the solder 17 towards the semiconductor layer sequence 2 can be reduced or avoided.
(17) By virtue of the fact that the p-contact area 61 is applied to the p-conducting region 21 over a large area, efficient cooling of the p-conducting region 21 is made possible.
(18) The mounting support 19 is, for example, a ceramic substrate having a high thermal conductivity. Likewise, the mounting support 19 can be designed as a printed circuit board and/or a metal core board.
(19) In the exemplary embodiment of the semiconductor laser 1 and the arrangement 10 of
(20) The p-contact 41 is connected to the p-contact area 61 through the entire semiconductor layer sequence 2 and through the entire growth substrate 20. Apart from regions close to the facets 25, the p-contact 41 covers the entire p-conducting region 21, whereas the active zone 22 is supplied with current only in the region of the ridge waveguide 33 due to the insulation 71. Unlike in
(21) During this attachment of the contact areas 61, 63 on the growth substrate 20, mechanical stresses on the ridge waveguide 33 can be reduced and an increased mode stability of the laser radiation L can be achieved.
(22) In the exemplary embodiment of
(23) In this case, the semiconductor layer sequence 2, together with the growth substrate 20, can project beyond the contact areas 61, 63. A projection of the growth substrate 20 over the contact areas 61, 63 is preferably at least 5 m and/or at most 50 m. The contact metallization 64 can completely cover all surfaces of the contact areas 61, 63 not facing the contacts 41, 43.
(24) The resonator line 3 and the growth direction G are oriented parallel to the mounting plane 65, see
(25) The mounting support 19 can likewise be a ceramic substrate. Prior to mounting of the semiconductor laser 1, the solder 17 is preferably already located on the conductor tracks 16. For example, the solder 17 is present as a solder pad, for example as a dimensionally stable, so-called Au sponge, as a sintered dimensionally stable silver layer, as a gold coating for SAC soldering or also as an AuSn depot.
(26) In
(27) A coating material M is applied to the facets 25, which have been produced via breaking by means of a preferably directed coating method, see
(28) When the coating material M is applied, the bars are preferably positioned obliquely. As a result, the contact areas 61, 63 remain free of the coating material M at the mounting plane 65.
(29) In the direction parallel to the resonator lines 3, the bars are subsequently separated, not shown, by means of sawing or plasma separation. During this separation, the roundings R are generated.
(30) In
(31) A scoring and breaking takes place between the metal structures 41, 43, 61, 63 along the separation lines S1. The obtained bars, see
(32)
(33) A casting body 81 is subsequently produced, see
(34) In the method step as shown in
(35) According to the method step of
(36) In
(37) The method of
(38) The arrangement 10 with the attached semiconductor laser 1 and the mounting support 19 is shown in
(39)
(40) The semiconductor laser 1 comprises the growth substrate 20 on which the semiconductor layer sequence 2 is epitaxially grown. The semiconductor layer sequence 2 is preferably based on the material system AlInGaN. The growth substrate 20 is preferably a GaN substrate. The active zone 22 is preferably a multi-quantum well structure, also referred to as MQW. A thickness of the semiconductor layer sequence 2 is, for example, between 2 m and 10 m inclusive. A thickness of the growth substrate 20 is, for example, at least 40 m and/or at most 400 m.
(41) During operation, the laser radiation is generated in the active zone 22 in the region of the ridge waveguide 33. The resonator line 3, which is oriented perpendicular to the facets 25, is defined by the ridge waveguide 33. The ridge waveguide 33 is limited on both sides by trenches 32 and is defined by the trenches 32. The trenches 32 and thus the ridge waveguide 33 are produced, for instance, by etching the p-conducting region 21. The laser radiation has, for example, a wavelength of maximum intensity of at least 360 nm or 400 nm and/or of at most 560 nm or 485 nm. The laser radiation is in particular ultraviolet radiation or blue light, for example when the semiconductor layer sequence 2 is based on AlInGaN. If the semiconductor layer sequence 2 is based on AlGaInP or AlInGaAs, the emitted laser radiation L is preferably red light or infrared radiation.
(42) A width of the ridge waveguide 33 is preferably at least 1.5 m and/or at most 15 m. A total width of the semiconductor layer sequence 2, in the direction perpendicular to the resonator line 3, is in particular at least 200 m and/or at most 1 mm. Along the resonator line 3, an extent of the semiconductor layer sequence 2 is, for example, at least 200 m and/or at most 3 mm, depending on an optical power of the semiconductor laser 1.
(43) According to
(44) The n-contact 43 extends from the p-conducting region 21 through the active zone 22 into the n-conducting region 23 and ends in the latter. Viewed in a plan view, the n-contact 43 is of circular shape. A diameter W1 of the n-contact 43 is, for example, at least 5 m or 10 m or 20 m and/or at most 60 m or 40 m. In the lateral direction, the n-contact is surrounded all around by an electrical insulation 71. This electrical insulation 71 extends as far as a side of the n-contact 43 facing away from the p-conducting region 21, wherein said side of the n-contact is free of the insulation 71. An outer diameter of the electrical insulation 71 W2 is preferably at most 200 m or 100 m or 60 m and/or at least 40 m or 60 m or 120 m.
(45) Furthermore, viewed in a plan view, the n-contact 43 is spaced apart from the resonator line 3. A distance D between the resonator line 3 and the n-contact 43 is, for example, at least 20 m and/or at most 200 m.
(46) A material of the p-contact 41 is applied nearly over the whole area to the underside 27 of the semiconductor layer sequence 2, wherein the p-contact 41 preferably does not extend entirely as far as the facets 25. However, a current is impressed into the semiconductor layer sequence 2 only in the region of the ridge waveguide 33. In the remaining regions, an electrical insulation layer 74 is located between the p-contact 41 and the p-conducting region 21, and is for example made in the same way as the insulation 71 e.g. of silicon dioxide or of silicon nitride.
(47) The insulation layer 74 can extend to a side of the ridge waveguide 33 facing away from the active zone 22 and can partially cover the latter. Alternatively, it is possible that side surfaces of the ridge waveguide 33 are not covered by the insulation layer 74 and that the insulation layer 74 ends on a bottom surface of the trenches 32. As is preferred in all other exemplary embodiments, too, the trenches 32 do not reach as far as the active zone 22.
(48)
(49) In the exemplary embodiment of
(50) In the exemplary embodiment as shown in
(51) In the exemplary embodiment of
(52) In particular in the exemplary embodiments of
(53) Unlike in
(54) In the exemplary embodiment of the semiconductor laser arrangement 10 as shown in
(55) Since the so-called fast axis, for example the direction of a relatively large beam divergence, is oriented in
(56) In
(57) Furthermore, in the arrangements of
(58) The priority of German patent application 10 2015 116 968.1 is claimed, which is hereby incorporated by reference.
(59) The invention described here is not restricted by the description on the basis of the exemplary embodiments. Rather, the invention encompasses any new feature and also any combination of features, which includes in particular any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.
LIST OF REFERENCE SIGNS
(60) 1 semiconductor laser 14 bonding wire 15 base 16 conductor track 17 solder 18 lens 19 mounting support 2 semiconductor layer sequence 20 growth substrate 21 p-conducting region 22 active zone 23 n-conducting region 25 facet 3 resonator line 32 trench 33 ridge waveguide 41 electric p-contact 43 electric n-contact 61 external electric p-contact area 63 external electric n-contact area 64 contact metallization 65 mounting plane 66 metallic base layer 71 electrical insulation 81 casting body 9 temporary intermediate carrier 10 semiconductor laser arrangement G growth direction of the semiconductor layer sequence L laser radiation M coating material R rounding S separation line W1 diameter of the n-contact W2 diameter of the electrical insulation