Packaging container with rim and lid
10736468 · 2020-08-11
Assignee
Inventors
Cpc classification
B65D51/246
PERFORMING OPERATIONS; TRANSPORTING
B65D21/023
PERFORMING OPERATIONS; TRANSPORTING
B65D3/30
PERFORMING OPERATIONS; TRANSPORTING
B65D51/228
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00435
PERFORMING OPERATIONS; TRANSPORTING
Y02W90/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A40/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D3/12
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00564
PERFORMING OPERATIONS; TRANSPORTING
B65D43/169
PERFORMING OPERATIONS; TRANSPORTING
B65D15/08
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00101
PERFORMING OPERATIONS; TRANSPORTING
B65D77/2024
PERFORMING OPERATIONS; TRANSPORTING
B65D51/20
PERFORMING OPERATIONS; TRANSPORTING
B65D51/247
PERFORMING OPERATIONS; TRANSPORTING
B65D2251/1016
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D43/16
PERFORMING OPERATIONS; TRANSPORTING
B65D3/30
PERFORMING OPERATIONS; TRANSPORTING
B65D51/24
PERFORMING OPERATIONS; TRANSPORTING
B65D77/20
PERFORMING OPERATIONS; TRANSPORTING
B65D3/12
PERFORMING OPERATIONS; TRANSPORTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
B65D51/22
PERFORMING OPERATIONS; TRANSPORTING
B65D51/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A paperboard packaging container for bulk solids includes a container body having a container wall extending from a container bottom edge to a container body opening and having an inner surface facing an inner compartment in the packaging container, and a lid for closing the container body opening. An upper reinforcing rim is applied at the container body opening and extends along the opening edge, defining a perimeter of a container access opening and is joined to the inner surface of the container wall by means of a weld seal which extends around the container body opening and has an upper edge including a first abutment surface arranged to abut against a second abutment surface on an inner lid surface with the lid in a closed position on the container access opening and form a tight seal between the rim and the lid with the lid in the closed position.
Claims
1. A paperboard packaging container for bulk solids, said packaging container comprising: a container body having a container wall extending in a height direction and having a maximum height from a container bottom edge to a terminal container opening edge at a container body opening, and a closure arrangement having a lid, said container wall having an inner surface facing towards an inner compartment in said packaging container and an outer surface facing away from said inner compartment, and an upper reinforcing rim being applied to said container body at said container body opening said upper reinforcing rim extending along said opening edge and defining a perimeter of a container access opening, wherein said upper reinforcing rim is joined to said inner surface of said container wall by means of a weld seal, said weld seal extending around said container body opening, said upper reinforcing rim has an extension in said height direction of said container and has a lower edge facing towards said container bottom and an upper edge facing away from said container bottom, said upper edge of said upper reinforcing rim has a first abutment surface, said lid has an inner lid surface facing towards said container bottom when said lid is in a closed position on said container access opening and an outer lid surface facing away from said container bottom when said lid is in a closed position on said container access opening, said inner lid surface has a second abutment surface, said first abutment surface on said upper reinforcing rim being arranged to abut against said second abutment surface on said lid when said lid is in said closed position on said container access opening and to form a seal between said upper reinforcing rim and said lid when said lid is in said closed position over said container access opening, and wherein said closure arrangement further includes a frame structure, said frame structure being applied to said packaging container at said container body opening edge and being separate from and mechanically connected to said upper reinforcing rim, said frame structure forming part of a lid component, said lid component further including a lid part, said frame structure and said lid part being unitary and connected by a hinge, and said closure arrangement includes a locking arrangement being configured to maintain said lid in a closed position at said container access opening.
2. The paperboard packaging container according to claim 1, wherein said upper edge of said upper reinforcing rim is arranged above said container body opening edge in said height direction of said packaging container.
3. The paperboard packaging container according to claim 1, wherein said weld seal between said upper reinforcing rim and said container wall is a sift-proof weld seal and wherein said seal between said first and second abutment surfaces is a sift-proof seal.
4. The paperboard packaging container according to claim 1, wherein said weld seal extends continuously around said container body opening.
5. The paperboard packaging container according to claim 1, wherein said connection between said frame structure and said upper reinforcing rim is a snap-in connection.
6. The paperboard packaging container according to claim 1, further comprising an inner peelable or openable sealing membrane forming a cross-sectional seal between an inner compartment in said container body and said container opening.
7. The paperboard packaging container according to claim 6, wherein said container is a gas-tight packaging container and said inner peelable or openable sealing membrane is a gas-tight peelable or openable sealing membrane.
8. The paperboard packaging container according to claim 1, wherein one or both of said first and second abutment surfaces is constituted by resilient material.
9. The paperboard packaging container according to claim 1, wherein said locking arrangement includes a first locking element arranged on said frame structure and a second locking element arranged on said container lid, said first and second locking elements being mating female/male locking elements.
10. The paperboard packaging container according to claim 1, wherein said inner lid surface is constituted by an inner gasketing lid part.
11. The paperboard packaging container according to claim 1, wherein said upper reinforcing rim has a tapering shape in a direction from said upper edge of said upper reinforcing rim towards said lower edge of said upper reinforcing rim.
12. The paperboard packaging container according to claim 1, wherein said weld seal between said reinforcing rim and said container wall is formed by high frequency welding.
13. The paperboard packaging container according to claim 1, wherein an inner profile of said reinforcing rim defines a shape and a size of said access opening, said access opening being smaller than said container body opening and having an opening area, wherein said access opening area is from 85% to 99% of said container body opening area, 90% to 98% of said container body opening area or 94% to 97% of said container body opening area.
14. The paperboard packaging container according to claim 1, further comprising mating stacking members for allowing two or more of said packaging container to be arranged in a stacked configuration, said mating stacking members being arranged at said container bottom and at said container opening.
15. The paperboard packaging container according to claim 1, wherein said container is a container for pulverulent or granulated alimentary products.
16. The paperboard packaging container according to claim 1, wherein a lower reinforcing rim is attached to said container body, at said container bottom edge.
17. The paperboard packaging container according to claim 1, wherein said locking arrangement includes a first profiled element on said lid said first profiled element being configured to releasably engage with a second profiled element on said frame structure.
18. The paperboard packaging container according to claim 1, wherein said weld seal between said upper reinforcing rim and said container wall is a gas-tight weld seal and wherein said seal between said first and second abutment surfaces is a gas tight seal.
19. The paperboard packaging container according to claim 1, wherein said upper reinforcing rim has a tapering shape in a direction from said lower edge of said upper reinforcing rim to said upper edge of said upper reinforcing rim.
20. The paperboard packaging container according to claim 1, wherein said container wall has an outer surface intersecting and terminating at said terminal container opening edge.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be further explained hereinafter by means of non-limiting examples and with reference to the appended drawings wherein:
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DETAILED DESCRIPTION
(13) It is to be understood that the drawings are schematic and that individual components, such as layers of material are not necessarily drawn to scale. The packaging container, reinforcing rim and lid component shown in the figures are provided as examples only and should not be considered limiting to the invention. Accordingly, the scope of the invention is determined solely by the appended claims.
(14) With reference to
(15) The packaging container 1 comprises a container body 2 formed by a tubular container wall 3 including a front wall portion 3a, a rear wall portion 3b and two side wall portions 3c, 3d. The container wall 3 extends from a container body bottom edge 4 to a container body opening edge 5 at a container body opening 6 in a height direction H of the packaging container 1. The container wall 3 has an inner surface 7 facing towards an inner compartment 11 in the packaging container 1 and an outer surface 8 facing away from the inner compartment 11 and being exposed to the exterior of the packaging container 1. A bottom disc 9 is positioned at the bottom edge 4 of the container body 2. The container body 2 is made from paperboard material as defined herein. The container body 2 may be formed by bringing together the side edges of a web of paperboard causing the material to assume a tubular shape, where after the side edges are sealed together. Sealing of the side edges may be made by any suitable method as known in the art, such as by welding or gluing, with welding being preferred. Sealing of the side edges of the container body web may involve using a sealing strip, as known in the art. The bottom disc 9 may be made from paperboard, metal, plastic, or from any suitable combination of such materials as known in the art.
(16) The container body bottom edge 4 is reinforced by a plastic bottom rim 10 which is applied to the inner surface 7 of the container wall 3, between the bottom disc 9 and the container body bottom edge 4 and which has an outwardly directed flange 12 which covers the container body bottom edge 4 and forms a bottom edge 13 of the packaging container 1. The bottom rim 10 reinforces the container body paperboard bottom edge 4, stabilizes the shape of the container body 2 and protects the container body bottom edge 4 from mechanical deformation. The plastic bottom rim 10 also serves as a protective barrier against water and other fluids which may be present on a surface on which the packaging container is placed. The bottom rim 10 delimits a downwardly open space between the bottom disc 9 and the bottom edge 13 of the packaging container 1 which may be used to accommodate stacking elements arranged at an upper end of another packaging container when stacking two or more packaging containers on top of each other.
(17) As an alternative to a plastic bottom rim, the bottom edge of the packaging container may be formed by a rolled edge of the paperboard container body, or may be provided by a simple, non-rolled join between the bottom disc 9 and the container body 2.
(18) The paperboard packaging container 1 is provided with a closure arrangement comprising a lid 14 and an upper reinforcing rim 15 extending along the container body opening edge 5 and defining a perimeter of a container access opening 35 which is smaller than the container body opening 6 which is defined by the upper edge 5 of the container body 2.
(19) The upper reinforcing rim 15 is preferably a plastic rim, most preferably a thermoplastic rim and is attached to the inner surface 7 of the container body wall 3 at the container body opening 6. The upper reinforcing rim 15 has an extension in the height direction, H, of the container 1 and has a lower rim part 16 with a lower rim edge 17 facing towards the container bottom 9 and an upper rim part 18 with an upper rim edge 19 facing away from the container bottom 9. The upper reinforcing rim 15 extends around the full periphery of the container body opening 6. The upper rim part 18 protrudes upwards in the height direction, H, above the container body opening edge 5, whereby the upper edge 19 of the upper reinforcing rim 15 is arranged above the container body opening edge 5 in the height direction, H, of the packaging container 1.
(20) The upper reinforcing rim 15 is joined to the inner surface 7 of the container wall 3 by means of a weld seal 20 extending around the container opening 6. The weld seal 20 preferably extends continuously around the container body opening 5 and is a sift-proof weld seal and is preferably also a moisture proof weld seal and most preferably a gas-tight weld seal.
(21) The weld seal 20 is formed by supplying energy to heat and locally soften or melt one or more thermoplastic component in a thermoplastic rim 15 and/or in a coating or film on the inner surface 7 of the container body wall 3 and by pressing the reinforcing rim 15 and the container wall 3 together in a direction perpendicular to the container wall 3. The temperature and pressure can be controlled and adjusted to form a strong and tight seal without damaging the welded components. The thermoplastic material used to create the weld seal 20 may be provided by a fully or partly thermoplastic reinforcing rim 15, by a thermoplastic film or coating on the inner surface 7 of the container wall 3, or by both a fully or partly thermoplastic reinforcing rim and by a thermoplastic film or coating on the inner surface 7 of the container wall 3. A plastic reinforcing rim 15 is preferably made from thermoplastic material which allows it to be thermoformed, e.g. by injection molding. An injection molding process may be used to form plastic components having different polymer compositions in different parts of the plastic component. By way of example, the surface of a plastic reinforcing rim which is welded to the container body may be formed from a polymer composition having a lower softening and melting point than other parts of the reinforcing rim. Moreover, an abutment surface on the upper reinforcing rim 15 may be formed from a resilient thermoplastic polymer. Any suitable welding technique may be used, such as ultrasonic welding or high frequency welding, with high frequency welding being preferred.
(22) The lid 14 is formed from an outer lid part 14a and an inner lid part 14b. The outer lid part 14a is a profiled part with a three-dimensional shape providing an upper outer surface 25 of the lid 14. As is shown in
(23) The outer lid part 14a is connected by a hinge 29 to a frame structure 30, the lid 14 and the frame structure 30 together forming a lid component 31. With reference to
(24) The frame structure 30 is applied to the packaging container at the container body opening edge 5 and is mechanically attached to the upper reinforcing rim 15 by a snap-on connection. The frame structure 30 is attached to the upper reinforcing rim 15 after the reinforcing rim 15 has been welded to the inner surface 7 of the paperboard container wall 3. Accordingly, the frame structure can be attached at a late stage in a process for assembling and filling the packaging container as disclosed herein. The frame structure 30 is applied to the upper reinforcing rim 15 by pressing the frame structure 30 down over the upper edge 19 of the upper reinforcing rim 15 until the frame structure 30 locks in place on the upper reinforcing rim 15 as is described in more detail herein with reference to
(25) The interior compartment 11 shown in
(26) Once the sealing membrane 33 has been removed, it is sufficient to open the lid 14 in order to gain access to the packaged goods 34 in the interior compartment 11 through the access opening 35. As is seen in
(27) When the packaging container 1 is open, a desired quantity of the packaged goods 34 may be removed from the packaging container 1 through the access opening 35 either by hand, by using a scoop or a spoon, or by pouring. If a scoop or spoon is used, it may be a scoop or spoon which is provided together with the packaging container. The scoop or spoon may initially be placed on the sealing membrane 33, if present, may be removably attached to the inner lid surface 26 or may be attached to a scoop holder 40 as shown in
(28) The access opening 35 may have an opening area which is from 85% to 99% of the opening area of the container body opening 6, such as from 90% to 98% of the container body opening area or from 94% to 97% of the container body opening area.
(29) A tight closure between the lid 14 and the container body 2 is provided by a first abutment surface 51 on the upper rim edge 19 and a corresponding second abutment surface 52 arranged on the inner lid surface 24. The first abutment surface 51 on the upper reinforcing rim 15 is arranged to abut against the second abutment surface 52 on the lid 14 when the lid is in the closed position on the container access opening 35 and to form a seal between the upper reinforcing rim 15 and the lid 14.
(30) In order to keep the lid 14 secured in the closed position between dispensing occasions, the closure arrangement of the packaging container 1 may further comprise a locking arrangement 45, as seen in
(31) The paperboard packaging container 1 shown in
(32) The lid components 31 are also separately stackable when in a closed position, by resting the lower edge of one frame structure 30 on a ledge on the upper outer lid surface of the upper lid part 14a.
(33) The arrangement of the lid component 31 on the upper reinforcing rim will now be described in greater detail.
(34) With particular reference to
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(36) The shape of the packaging container as disclosed herein is not limited to the generally rectangular shape with rounded corners which is shown in
(37) The container body 2b in
(38) The container body 2c in
(39) The rigid plastic upper reinforcing rim 15 as disclosed herein which is welded to the inner surface 7 of the container body wall 3 contributes to shape and stabilize the container body opening edge 5 and also ascertains that the container body wall is provided with a desired shape and in particular that the container body wall can be imparted with a predetermined and stable curvature. In a corresponding manner, when the packaging container as disclosed herein is provided with a bottom rim 10, the bottom rim 10 further contributes to shape and stabilize the container body bottom edge 4.
(40) Any plastic component in the packaging container as disclosed herein such as an upper and a lower reinforcement rim, a lid component, and a frame structure may be formed from thermo-formable or moldable plastic materials, e.g. by injection molding. Injection molding is particularly suitable for producing plastic components having a three-dimensional structure, such as the lid component 31 shown in
(41) It should be understood that the lid construction shown herein is optional to the packaging container of the claimed invention. In particular, a lid for a packaging container as disclosed herein may be made without an inner reinforcing framework, may be made as a single part, may be integrally formed with a plastic frame structure and a hinge, as shown in
(42) It is also to be understood that the outer three-dimensional shape of the lid may be different from that shown in the figures.
(43) A packaging container as disclosed herein may be produced and filled by forming a tubular container body from a paperboard sheet, welding an upper reinforcing rim to the inner surface of the paperboard container body wall at an opening end of the container body and applying a sealing membrane to the inner surface of the container body wall across the container body opening and at a distance from the upper reinforcing rim so as to close the container body opening. The packaging container is thereafter turned upside-down and filled with pulverulent contents from the bottom end of the container body, whereafter the bottom end of the container body is closed by a bottom disc and, optionally, a reinforcing bottom rim is applied to the bottom end of the container body. The filled packaging container may then be provided with a frame structure which is attached to the upper reinforcing rim either mechanically or by means of adhesive. A lid is also attached over the container body opening such that it forms a tight closure with the upper reinforcing rim. The lid can be provided as a separate component or as an integral part of a lid component which also comprises the frame structure.
(44) It is an advantage of a lid construction as disclosed herein that a lid component or a frame structure can be attached to the upper reinforcing rim after the container has been filled and closed around the contents. In this manner, the risk that the lid component or frame structure is damaged in the production and filling process is minimized. Furthermore, by attaching the lid component or frame structure at a late stage in the process, the packaging container can be filled from the bottom end of the container body, which means that a sealing membrane can be applied in the packaging container before the container is filled. An advantage with applying the sealing membrane in the packaging container before the packaging container is filled with pulverulent material is that there is no risk that the seal between the membrane and the container wall is contaminated by the pulverulent material. Furthermore, there is no risk that any of the packaged pulverulent material will end up outside the sealing membrane, in the space between the lid and the sealing membrane, which may happen if the sealing membrane is applied after filling of the packaging container. A user opening a new packaging container for a first time and finding some of the contents outside the sealing membrane would consider the container to be less hygienic and reliable than a container in which the space between the sealing membrane and the lid is completely clean.