Self-pouring mold system and method of fire-proofing, repairing, and reinforcing using the same
10737405 ยท 2020-08-11
Assignee
Inventors
Cpc classification
E04G9/10
FIXED CONSTRUCTIONS
E04G11/08
FIXED CONSTRUCTIONS
E04G17/002
FIXED CONSTRUCTIONS
B28B13/021
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28B13/02
PERFORMING OPERATIONS; TRANSPORTING
E04G11/08
FIXED CONSTRUCTIONS
E04G17/00
FIXED CONSTRUCTIONS
Abstract
The present invention relates to a self-pouring mold system which ensures uniformity of a material by laterally pouring concrete into a mold installed on a side of a wall structure and minimizing a fall head generated when the concrete is poured to prevent bleeding, thereby ensuring uniformity of a fire-proofing material and adjusting a required fire-proofing coating thickness, and a method of fire-proofing, repairing, and reinforcing using the same.
Claims
1. A method of repairing, and reinforcing concrete using a self-pouring mold system, the method comprising: (a) providing a self-pouring mold system, wherein the self-pouring mold system includes a self-pouring mold apparatus and a pouring pipe, wherein the self-pouring mold apparatus includes: a horizontal pouring finishing plate including a horizontal finishing plate set to a front side of a mold, and a horizontal hook part extending from the horizontal finishing plate toward a rear side of the mold through a front panel block out part; vertical guide units transversely separated from each other on the rear side of the mold so that the front panel block out part is positioned as an opening, and installed to extend vertically; a vertical pouring finishing plate set to the front side of the mold to finish the front panel block out part so that the horizontal hook part is supported on an upper side thereof from the rear side of the mold, and formed so that the pouring pipe passes therethrough; and a middle pouring pipe bracket positioned by the vertical guide units and set to be in contact with a rear side of the vertical pouring finishing plate so that the horizontal hook part is supported on the upper side of the mold from the rear side of the mold, and formed so that the pouring pipe passes therethrough; (b) supplying the concrete to the pouring pipe by using a concrete pumping apparatus; and (c) inserting the horizontal pouring finishing plate toward the rear side of the mold, wherein the concrete is poured toward the front side of the front panel part of the mold and rises, and the horizontal pouring finishing plate is lifted by a concrete pouring pressure.
2. The method of claim 1, wherein the self-pouring mold apparatus includes: the horizontal pouring finishing plate including the horizontal finishing plate set to the front side of the mold, and the horizontal hook part extending from the horizontal finishing plate toward the rear side of the mold through the front panel block out part; the vertical guide units transversely separated from each other on the rear side of the mold so that the front panel block out part is positioned as the opening, and vertically extending; the vertical pouring finishing plate set to the front side of the mold to finish the front panel block out part, formed so that the horizontal hook part is supported on an upper surface thereof from the rear side of the mold, and formed so that the pouring pipe passes therethrough; and the middle pouring pipe bracket positioned by the vertical guide units and set to be in contact with the rear side of the vertical pouring finishing plate so that the horizontal hook part is supported on an upper surface thereof from the rear side of the mold, and formed so that the pouring pipe passes therethrough.
3. The method of claim 2, wherein the self-pouring mold apparatus further includes a rear pouring pipe bracket whose position is restricted by the vertical guide units, and which is in contact with a rear side of the middle pouring pipe bracket, is formed so that the horizontal hook part is supported on a rear side of the mold, and is formed so that the pouring pipe passes therethrough, wherein the horizontal hook part is set to be supported on upper surfaces of the vertical pouring finishing plate, the middle pouring pipe bracket, and the rear pouring pipe bracket, and the vertical pouring finishing plate, the middle pouring pipe bracket, and the rear pouring pipe bracket are guided along the vertical guide units by the pouring pipe passing through the vertical pouring finishing plate, the middle pouring pipe bracket, and the rear pouring pipe bracket and are vertically moved at the same time.
4. The method of claim 2, wherein the vertical guide units includes: an upper vertical guide unit formed on an upper end of the vertical guide unit to accommodate the middle pouring pipe bracket and a rear pouring pipe bracket therein; and a horizontal guide unit extending downward from a lower surface of the upper vertical guide unit to be inserted between the middle pouring pipe bracket and the rear pouring pipe bracket, wherein an upper central vertical opening part is positioned to correspond to an upper side of a central vertical opening part of the mold frame part, is installed on both sides of reinforcing ribs facing each other and positioned in the middle of the mold frame part, and is formed between the vertical guide units.
5. The method of claim 2, wherein the vertical pouring finishing plate has a vertical plate shape and includes a holding groove formed on an upper side thereof and a pouring pipe flange part protruding from a rear side thereof so that the pouring pipe passes therethrough, and is set to be attached to a vertical guide block out part of an upper central vertical opening part formed on the front panel part to be vertically moved, and when the horizontal hook part is horizontally pulled toward a rear surface of the mold, the horizontal finishing plate is guided in a finishing plate-upper opening part of the front panel part by the holding groove to be horizontally inserted therein.
6. The method of claim 2, wherein the middle pouring pipe bracket has a rectangular plate shape and includes a pouring pipe flange part protruding so that the pouring pipe passes therethrough and formed on a rear side of the middle pouring pipe bracket, wherein the pouring pipe flange part is in contact with a front side of a rear pouring pipe bracket and is separated from the rear pouring pipe bracket so that horizontal guide units of the vertical guide units are inserted between the middle pouring pipe bracket and the rear pouring pipe bracket, and a holding groove is formed on an upper surface of the middle pouring pipe bracket so that the horizontal hook part is horizontally inserted into an insertion holding part of the horizontal pouring finishing plate.
7. The method of claim 2, wherein the pouring pipe is installed to pass through the rear pouring pipe bracket, the middle pouring pipe bracket, and the vertical pouring finishing plate, and binds the rear pouring pipe bracket, the middle pouring pipe bracket, and the vertical pouring finishing plate to vertically move with the rear pouring pipe bracket, the middle pouring pipe bracket, and the vertical pouring finishing plate.
8. The method of claim 3, wherein the rear pouring pipe bracket does not have holding grooves on an upper surface thereof, and includes a clamping fixture that is separately formed on a rear side thereof to be fixedly fastened to the pouring pipe, allows a fastening fixture inserted into the pouring pipe to be rotatably fastened thereto, and protrudes so that the pouring pipe passes therethrough, and wherein the middle pouring pipe bracket has a front side which is in contact with a pouring pipe flange part of the vertical pouring finishing plate, and has a pouring pipe flange part formed on a rear surface thereof and set to be in contact with a front side of the rear pouring pipe bracket.
9. A self-pouring mold system which allows a pouring pipe installed to pass through a mold from a rear side of the mold to a front side thereof to pour concrete from a lower portion of the mold so that the concrete is uniformly poured without bleeding, the self-pouring mold system comprising: a self-pouring apparatus installed to pass through a front panel block out part formed on the mold; a pouring pipe installed on a front side of the mold so that the concrete is poured through the self-pouring apparatus from the rear side of the mold; and a concrete pumping apparatus installed using an extension pipe member, wherein the mold includes a mold frame part including a central vertical opening part in which reinforcing ribs are horizontally and vertically separated from each other and intersect each other, the front panel block out part is formed so that a whole front panel part is coupled to a front side thereof, and a finishing plate-upper opening part allowing a horizontal pouring finishing plate to be horizontally inserted between an upper surface of the front panel part and a lower surface of an upper plate of the mold frame part, therefore, when a worker pulls a horizontal hook part of the horizontal pouring finishing plate toward the rear side of the mold, a horizontal finishing plate is inserted into the finishing plate-upper opening part, so that the horizontal pouring finishing plate does not protrude toward the front side of the mold.
10. The self-pouring mold system of claim 9, further comprising: insertion holding parts separated from each other, configured to protrude from a lower surface of a center of the horizontal finishing plate of the horizontal pouring finishing plate, and horizontally inserted into holding grooves formed in a vertical pouring finishing plate and a middle pouring pipe bracket; the horizontal hook part formed to have an extended horizontal U-shape on a rear surface of the center of the horizontal finishing plate; and a fixed holding part configured to protrude from a lower surface of the horizontal hook part to be collinear with the insertion holding part to be fixedly caught on a bottom of a rear pouring pipe bracket.
11. The self-pouring mold system of claim 10, wherein the self-pouring mold system includes the concrete pumping apparatus installed using the extension pipe member and further includes a pouring pressure adjustor adjusting an amount of lift of the horizontal pouring finishing plate, wherein the pouring pressure adjustor which is withstandable against a pouring pressure is installed on the reinforcing ribs located at a lower portion of the mold frame part, and an upper end of the pouring pressure adjustor is connected to the rear pouring pipe bracket to lift the horizontal pouring finishing plate when the pouring pressure is greater than or equal to a predetermined level.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and advantages of the present invention will become more apparent to those of ordinary skill in the art by describing exemplary embodiments thereof in detail with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(9) Exemplary embodiments of the present invention will be described in detail below with reference to the accompanying drawings. While the present invention is shown and described in connection with exemplary embodiments thereof, it should be apparent to those skilled in the art that various modifications can be made without departing from the spirit and scope of the invention.
(10) Hereinafter, embodiments that are easily performed by those skilled in the art will be described in detail with reference to the accompanying drawings. However, embodiments of the present invention may be implemented in several different forms and are not limited to embodiments described herein. In addition, parts irrelevant to description are omitted in the drawings in order to clearly explain embodiments of the present invention. Similar parts are denoted by similar reference numerals throughout this specification.
(11) Throughout this specification, when a certain part includes a certain component, it means that another component may be further included and not that another part is excluded unless otherwise defined.
(12) Self-Pouring Mold System A of the Present Invention
(13)
(14) As shown in
(15) As shown in
(16) As shown in
(17) Also, a front panel block out part S3 is formed so that the whole front panel part 120 is coupled to a front of the mold frame part 110, and the front panel part 120 is formed to be inserted into the front panel block out part S3 of the the mold frame part 110 so that the front part of the mold frame part 110 is not stepped.
(18) Also, a finishing plate-upper opening part S4 is formed so that a horizontal pouring finishing plate 210, which will be described below, is horizontally inserted between an upper side of the front panel part 120 and a lower side of an upper plate of the mold frame part 110.
(19) Therefore, the front panel part 120 is in direct contact with concrete poured toward the front panel part 120, and a concrete finishing surface is effectively formed.
(20) Next, the front panel part 120 is made of steel, has an upper central vertical opening part S5 cut downward from an upper central portion thereof to communicate with the central vertical opening part S1, and has a smaller width than the central vertical opening part S1.
(21) Also, as shown in
(22) As shown in
(23) As shown in
(24) As shown in
(25) As shown in
(26) As shown in
(27) As shown in
(28) Therefore, as shown in
(29) As shown in
(30) As shown in
(31) Therefore, as shown in
(32) In this case, heights of the vertical guide units 220 are slightly greater than a height of the upper central vertical opening part S5 formed on the front panel part 120.
(33) As shown in
(34) As shown in
(35) Therefore, the poured concrete does not leak toward the upper central vertical opening part S5 of the front panel part 120.
(36) In this case, a height of the vertical pouring finishing plate 230 is formed to correspond to the height of the upper central vertical opening part S5 formed on above-described the front panel part 120.
(37) As shown in
(38) As shown in
(39) Therefore, the pouring pipe flange part 242 of the middle pouring pipe bracket 240 is in contact with a front side of the rear pouring pipe bracket 250 and is separated from the front side thereof, and the pouring pipe flange part 242 and the clamping fixture 252 are set to communicate with each other. As shown in
(40) That is, as shown in
(41) The holding groove 241 is formed in an upper side of the middle pouring pipe bracket 240, and the horizontal hook part 212 is horizontally inserted therein by the insertion holding parts 213 of the horizontal pouring finishing plate 210.
(42) Referring to
(43) As shown in
(44) The pouring pipe 300 is connected to a concrete pumping apparatus 400 using an extension pipe member 410. The fastening fixture 310 is inserted into the pouring pipe 300 and is rotatably fastened to the clamping fixture 252 of the rear pouring pipe bracket 250.
(45) Method of Fire-Proofing, Repairing, and Reinforcing Using a Self-Pouring Mold System of an Embodiment of the Present Invention
(46)
(47) As shown in
(48) Referring to
(49) That is, the upper central vertical opening part S5 is exposed toward a front of the front panel part 120 as an opening, and the horizontal pouring finishing plate 210 set by the vertical guide units 220 of the self-pouring apparatus 200 protrudes from a lower end of the upper central vertical opening part S5.
(50) Also, the vertical pouring finishing plate 230 of the self-pouring apparatus 200 is slightly separated from the front of the front panel part 120, and a front side of the pouring pipe 300 is exposed to an upper end of the vertical pouring finishing plate 230.
(51) Therefore, the vertical guide units 220 are exposed to the rear side of the front panel part 120, and the horizontal hook part 212 of the horizontal pouring finishing plate 210 is exposed. The pouring pipe 300 is also exposed to pass through the middle pouring pipe bracket 240, the rear pouring pipe bracket 250, and the vertical pouring finishing plate 230.
(52) Also, as shown in
(53) The pouring pipe 300 is connected to the concrete pumping apparatus 400 by the extension pipe member 410.
(54) Next, as shown in
(55) That is, as shown in
(56) Therefore, the lower side of the horizontal pouring finishing plate 210 rises due to a pouring pressure caused by continuously pouring the concrete, which is applied as a force that lifts the self-pouring apparatus 200.
(57) In the present invention, self-pouring refers to concrete being poured toward the front side of the front panel part 120 while the self-pouring apparatus 200 rises due to the pouring pressure.
(58) In this case, the pouring pipe 300 passes through the the horizontal pouring finishing plate 210, the vertical pouring finishing plate 230, the middle pouring pipe bracket 240, and the rear pouring pipe bracket 250 of the self-pouring apparatus 200 to be lifted together therewith.
(59) Positions of the vertical pouring finishing plate 230, the middle pouring pipe bracket 240, and the rear pouring pipe bracket 250 are guided by the vertical guide units 220 and are lifted at the same time.
(60) The horizontal pouring finishing plate 210 is bound by the holding grooves 231 and 241, the insertion holding parts 213, and the fixed holding part 214 and is placed on upper surfaces of the vertical pouring finishing plate 230, the middle pouring pipe bracket 240, and the rear pouring pipe bracket 250.
(61) Therefore, the insertion holding parts 213 horizontally inserted into the holding grooves 231 and 241 have a triangular or inverted-triangular cross-section to be vertically bound to each other after the insertion holding parts 213 are horizontally inserted therein.
(62) As shown in
(63) As shown in
(64) In this case, the horizontal pouring finishing plate 210 protrudes toward the front side of the mold 100 and is inserted into a rear side of the mold 100 so as not to protrude.
(65) That is, as shown in
(66) In this case, the vertical pouring finishing plate 230 is also inserted into the front panel block out part S3 formed on the front panel part 120 to be finished.
(67) As shown in
(68) That is, as shown in
(69) When the concrete C rises, the pouring pressure is not uniformly applied to the horizontal pouring finishing plate 210, and an upper surface of the poured concrete is not even.
(70) For example, as shown in
(71) A pouring pressure of the pouring pressure adjustor 420 is adjusted to be less than a pouring pressure of concrete all the time, and another part that has tension instead of a spring may be used as the pouring pressure adjustor 420.
(72) Also, the fixing plate 430 may further be installed under the pouring pipe 300 between the pouring pipe 300 and the reinforcing rib 130 to support the pouring pipe 300.
(73) Therefore, when the self-pouring mold system A having the pouring pressure adjustor 420 is used, the pouring pipe installed to pass through the mold from the rear side of the mold to the front side thereof is lifted using a pouring pressure of concrete filled from the lower portion of the mold so that the upper surface of the mold is regularized to a pouring surface, and thus the concrete can be effectively poured. The concrete is evenly poured by determining whether the poured concrete bleeds, and when bleeding of the concrete hardly occurs, construction and quality management for a fire-proof covering of concrete is possible.
(74) By using a self-pouring mold system of the embodiment of the present invention, quality management can be very easily performed because visual inspection is not necessary to check whether concrete is poured in a mold, construction can be effectively managed by easily finishing an upper surface after concrete is poured, concrete can be be effectively poured by being directly installed on a mold to be easily operated, whether poured concrete is poured to be airtight through a self-pouring mold system can be determined, and construction and quality management are possible for a fire-proof covering of concrete because the concrete is poured using a pouring pressure while the pouring pipe is vertically moved so that bleeding of concrete is hardly generated and concrete is evenly poured.
(75) The above description is only exemplary, and it should be understood by those skilled in the art that the invention may be performed in other forms without changing the technological scope and essential features. Therefore, the above-described embodiments should be considered only as examples in all aspects and not for purposes of limitation. For example, each component described as a single component may be realized in a distributed manner, and similarly, components that are described as being distributed may be realized in a coupled manner.
(76) The scope of the present invention is defined not by the detailed description but by the appended claims, and encompasses all modifications or alterations derived from the meanings, scope, and equivalents of the appended claims.