Internal combustion engine
10738733 ยท 2020-08-11
Assignee
Inventors
Cpc classification
F01M2013/0083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/1812
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An internal combustion engine includes: a cylinder block including a bulkhead formed so as to separate adjacent cylinders; a crankshaft including a counterweight; and a gas-vent hole which is formed in the bulkhead within a radius of rotation of the counterweight when seen from below a piston bottom-dead-center position and an axial direction of the crankshaft, and which communicates between the adjacent cylinders. The counterweight includes at least one of a concave portion and a through-hole formed at at least a part of a region of the counterweight opposed to the gas-vent hole during rotation of the crankshaft. The concave portion hollows in a direction away from the gas-vent hole, the through-hole penetrating through the counterweight in a direction away from the gas-vent hole.
Claims
1. An internal combustion engine, comprising: a cylinder block including a bulkhead formed so as to separate adjacent cylinders; a crankshaft including a counterweight; and a gas-vent hole which is formed in the bulkhead within a radius of rotation of the counterweight when seen from below a piston bottom-dead-center position and an axial direction of the crankshaft, and which communicates between the adjacent cylinders, wherein the counterweight includes at least one of a concave portion and a through-hole formed at at least a part of a region of the counterweight opposed to the gas-vent hole during rotation of the crankshaft, wherein, in a view along the axial direction of the crankshaft when the counterweight and the gas-vent hole overlap each other, the at least one of the concave portion and the through-hole is spaced radially inwardly from an outer edge of the counterweight, and wherein the concave portion hollows in a direction away from the gas-vent hole, the through-hole penetrating through the counterweight in a direction away from the gas-vent hole.
2. The internal combustion engine according to claim 1, wherein the internal combustion engine is an in-line three-cylinder engine, wherein the internal combustion engine includes a cylinder A arranged at an end of the cylinder block in a cylinder row direction, wherein the at least one of the concave portion and the through-hole is formed at the counterweight for the cylinder A, and wherein the at least one of the concave portion and the through-hole is formed at the counterweight for the cylinder A in its region opposed to the gas-vent hole when a piston position of the cylinder A is within crank angle ranges of 20 to 175 and 220 to 325 degrees after bottom dead center.
3. The internal combustion engine according to claim 1, wherein the internal combustion engine is an in-line three-cylinder engine, wherein the internal combustion engine includes a cylinder A arranged at an end of the cylinder block in a cylinder row direction and a cylinder B arranged at a remaining end of the cylinder block in the cylinder row direction, wherein the at least one of the concave portion and the through-hole is formed at the counterweight for the cylinder B, and wherein the at least one of the concave portion and the through-hole is formed at the counterweight for the cylinder B in its region opposed to the gas-vent hole when a piston position of the cylinder B is within crank angle ranges of 110 to 15 and 75 to 200 degrees after bottom dead center.
4. The internal combustion engine according to claim 1, wherein, when seen from the axial direction of the crankshaft, the at least one of the concave portion and the through-hole is formed so as to extend in an arc shape in a circumferential direction of the crankshaft.
5. The internal combustion engine according to claim 1, wherein, with regard to a radial direction of the crankshaft, the at least one of the concave portion and the through-hole is formed so as to entirely overlap with the gas-vent hole when seen from the axial direction of the crankshaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) In the following embodiments of the present disclosure, the same components in the drawings are denoted by the same reference numerals, and redundant descriptions thereof are omitted or simplified. Moreover, it is to be understood that even when the number, quantity, amount, range or other numerical attribute of an element is mentioned in the following description of the embodiments, the present disclosure is not limited to the mentioned numerical attribute unless explicitly described otherwise, or unless the present disclosure is explicitly specified by the numerical attribute theoretically. Furthermore, structures or the like that are described in conjunction with the following embodiments are not necessarily essential to the present disclosure unless explicitly shown otherwise, or unless the present disclosure is explicitly specified by the structures or the like theoretically.
First Embodiment
(11) Firstly, a first embodiment according to the present disclosure and its modification examples will be described with reference to
1-1. Example of Whole Configuration of Internal Combustion Engine
(12)
(13) Pistons 16 are arranged in the respective cylinders 12. Each of the pistons 16 is coupled to a crank pin 22 of a crankshaft 20 via a connecting rod 18. The pistons 16 reciprocate inside the respective cylinders 12 in association with the rotation of the crankshaft 20. The crankshaft 20 is provided with counterweights 24 for balancing the crankshaft 20.
(14) To be more specific, the counterweights 24#1, 24#2 and 24#3 for the respective cylinder 12 each include a pair or weight portions 24a and 24b (24a#1-24a#3, and 24b#1-24b#3). It should be noted that the configuration concerning the counterweights 24 of the crankshaft 20 is a characteristic portion of the present embodiment and will thus be described with reference to
(15) A cylinder head 26 is arranged on the cylinder block 14. In addition, a combustion chamber 28 that is a space surrounded by the cylinder head 26, the cylinder block 14 and the piston 16 is formed atop the piston 16 in each cylinder 12.
(16) On the other hand, a crankcase 30 is arranged under the cylinder block 14. In addition, an oil pan 32 for storing an oil that lubricates each portion of the internal combustion engine 10 is arranged under the crankcase 30. A crank chamber 34 that is a space surrounded by the cylinder block 14, the crankcase 30 and the oil pan 32 is formed on the side opposite to the combustion chamber 28 via the piston 16.
(17) Moreover, the cylinder block 14 has a plurality of (in the example shown in
(18) The crank chamber 34 communicates among three cylinders 12 at a location on the side closer to the oil pan 32. On the other hand, the crank chamber 34 is separated for each cylinder 12, by the bulkheads 36 and the crank caps 40, at a location on the side closer to the piston 16. The bulkheads 36 (36#12 and 36#23) each include gas-vent holes (communication holes 46 (46#12 and 46#23) that are formed for causing the crank chamber 34 to communicate between adjacent cylinders. The gas-vent holes 46 are formed in the respective bulkheads 36 below the piston bottom-dead-center position (in more detail, below the piston bottom-dead-center position and also in the vicinity of the respective cylinder bores).
(19) In more detail, the gas-vent hole 46#12 for communicating between the crank chamber 34#1 of the first cylinder 12#1 and the crank chamber 34#2 of the second cylinder 12#2 is formed in the bulkhead 36#12 that separates the first cylinder 12#1 from the second cylinder 12#2. Also, the gas-vent hole 46#23 for communicating between the crank chamber 34#2 and the crank chamber 34#3 of the third cylinder 12#3 is formed in the bulkhead 36#23 that separates the second cylinder 12#2 from the third cylinder 12#3.
(20) In addition to the above, the gas pressure in the crank chamber 34 is higher at a location closer to the cylinder bore. Moreover, if a gas-vent hole is formed at a location closer to the bottom end of the cylinder block 14, the gas-vent hole becomes easy to be blocked by the oil which is agitated. Thus, in order to reduce the pumping loss, it is more effective for the gas-vent hole to be arranged at a position closer to a cylinder bore similarly to the gas-vent holes 46 according to the present embodiment because the flow of the gas through the gas-vent hole can be smoothed.
1-2. Issue on Reduction of Pumping Loss
1-2-1. In-line Four-cylinder Engine (Comparative Example)
(21)
(22) An in-line four-cylinder internal combustion engine 100 shown in
(23) Moreover, regardless of the number and arrangement of cylinders, when a piston ascends (i.e., when the piston moves from the bottom-dead-center side to the top-dead-center side), an in-crank-chamber pressure basically becomes negative at a location immediately under the piston, and, conversely, when the piston descends, the in-crank-chamber pressure basically becomes positive at the location immediately under the piston. More specifically, the negative pressure or the positive pressure that is produced in this way becomes higher at a location closer to the piston.
(24) According to the internal combustion engine 100, a pressure difference between the negative pressure and positive pressure that is produced due to the ascent and descent of the piston as described above is produced between the adjacent cylinders as shown in
(25) In addition to the above, each arrow in
(26) Furthermore, according to the in-line four-cylinder internal combustion engine 100, counterweights required to balance its crankshaft becomes smaller as compared to that of an in-line three-cylinder internal combustion engine. Thus, in the internal combustion engine 100, it is hard to cause an issue that the flow of the gas is disturbed due to the fact that the gas-vent holes 102 are blocked by the counterweights. That is to say, the pumping loss is hard to increase due to this fact.
1-2-2. Issue in In-line Three-cylinder Engine
(27)
(28) According to the in-line three-cylinder engine similarly to the internal combustion engine 10 of the present embodiment, even under the same displacement volume per cylinder, counterweights required to balance the crankshaft becomes larger as compared to an in-line four-cylinder engine. In addition, in the in-line three-cylinder engine, the following countermeasure for the balancing described above is often done. This countermeasure is that counterweights for cylinders (#1 and #3) arranged at both the ends in the cylinder row direction are made larger than that for the center cylinder (#2).
(29) In the in-line three-cylinder engine, gas-vent holes may be arranged within the radius of rotation of counterweights (in particular, cylinders (#1 and #3)) for downsizing (and also weight saving) of the internal combustion engine. If this kind of gas-vent holes are arranged, the gas-vent holes are blocked by the counterweights during the rotation of the crankshaft. As a result, there is a concern that, within a crank angle range in which the gas-vent holes are blocked by the counterweights, the pumping loss may increase due to the fact that the flow of gas between adjacent cylinders is disturbed. It should be noted that the hatching in
1-3. Characteristic Configuration According to First Embodiment
(30)
(31) In the example of the internal combustion engine 10 according to the present embodiment, similarly to the in-line three-cylinder engine exemplified in the explanation of the issue described above, the countermeasure that the counterweights 24#1 and 24#3 for the first cylinder 12#1 and the third cylinder 12#3 are made larger than the counterweight 24#2 for the second cylinder 12#2 is taken.
(32) Moreover, as shown in
(33)
(34) As shown in
(35) A region of a broken line indicated by a reference sign 48 in
(36) Moreover, with regard to the circumferential direction of the crankshaft 20, the concave portion 48 is formed so as to exist over the whole counterweight 24#1. In more detail, with regard to the circumferential direction, the concave portion 48 is formed so as to extend in the shape of arc that centers on the axial center P of the crankshaft 20 when seen from the axial direction of the crankshaft 20. It should be noted that, in the example shown in
(37) Furthermore, with respect to the axial direction of the crankshaft 20 (i.e., depth direction of the concave portion 48), the depth of the concave portion 48 is not particularly limited. However, the depth of the concave portion 48 may be defined, for example, as follows.
(38) That is to say, the depth of the concave portion 48 may be set, for example, so as to be greater than or equal to a value obtained by multiplying, by one-third, an average value of the sum of a thickness t1 of the weight portion 24b#1 at an end of the concave portion 48 in the radial direction of the crankshaft 20 and a thickness t2 of the weight portion 24b#1 at the remaining end thereof (i.e., average depth=(t1+t2)/2), as shown in
(39) A concave portion similar to the concave portion 48 is formed in the weighting portion 24a#3 of the counterweight 24#3 for the third cylinder 12#3, which is located on the side closer to the second cylinder 12#2, although the illustration thereof is omitted.
1-4. Advantageous Effects of Characteristic Configuration According to First Embodiment
(40) Firstly, as a premise, according to the internal combustion engine 10, the gas-vent holes 46#12 and 46#23 are respectively arranged within the respective radiuses of rotation of the counterweight 24#1 of the first cylinder 12#1 and the counterweight 24#3 of the third cylinder 12#3. In this way, the downsizing (and also the weight saving) of the internal combustion engine 10 is achieved.
(41) On that basis, according to the internal combustion engine 10 of the present embodiment, for the weight portion 24b#1 of the counterweight 24#1 located on the side of the adjacent cylinder (second cylinder 12#2), the concave portion 48 is formed in a region of the weight portion 24b#1 that is opposed to the gas-vent hole 46#12 during rotation of the crankshaft 20. Thus, a greater space can be ensured between the gas-vent hole 46#12 and the wall surface of the weight portion 24b#1 that is opposed to the gas-vent hole 46#12, as compared to an example without the concave portion 48. This makes it possible to prevent the flow of the gas from being disturbed by the counterweight 24#1 between the adjacent cylinders (i.e., between the crank chamber 34#1 and the crank chamber 34#2) through the gas-vent hole 46#12. This also applies to the third cylinder 12#3 in which a concave portion similar to the concave portion 48 is formed on the weight portion 24a#3 located on the side closer to the second cylinder 12#2 that is the adjacent cylinder for the third cylinder 12#3.
(42) As described so far, the internal combustion engine 10 according to the present embodiment can properly prevent the flow of the gas from being disturbed by each gas-vent hole 46 that is blocked by the counterweight 24 between the adjacent cylinders. Therefore, the pumping loss of the internal combustion engine 10 can be reduced while achieving the downsizing (and also the weight saving) thereof.
1-5. Modification Examples Concerning First Embodiment
(43) In the first embodiment described above, with regard to the circumferential direction of the crankshaft 20, the concave portion 48 is formed so as to exist over the whole counterweight 24#1 (this also applies to the concave portion for the third cylinder 12#3) as shown in
(44)
(45) As shown in
(46) On the other hand, the ambient pressure becomes positive in the process from the top dead center toward the bottom dead center (that is, process in which the piston 16 descents toward the bottom dead center). A crank angle range CA2 in
(47) When seen from the axial direction of the crankshaft 20, if the weight portion 24b#1 of the counterweight 24#1 overlaps with the gas-vent hole 46#12 at a part of the crank angle ranges CA1 and CA2 described above, the flow of the gas around the gas-vent hole 46#12 becomes easy to be disturbed by the weight portion 24b#1. Thus, in this kind of situation, it would be favorable that the concave portion is formed for the region of the weight portion 24b#1 that overlaps with the gas-vent hole 46#12 in the crank angle ranges CA1 and CA2. In other words, it would be favorable that the concave portion is formed in the region of the weight portion 24b#1 that is opposed to the gas-vent hole 46#12 when the piston position at the first cylinder 12#1 is within the crank angle range CA1 or CA2.
(48) In view of the knowledge described with reference to
(49) On the other hand,
(50) As shown in
(51) Accordingly, another example of the concave portion formed in the counterweight 24b#3 for the third cylinder 12#3 may be as follows, similarly to above-described another example of the concave portion for the first cylinder 12#1 associated with the explanation of
(52) It should be noted that the modification examples described above may also be applied to counterweights in which through-holes are formed instead of the concave portions as in the following second embodiment.
Second Embodiment
(53) Next, a second embodiment according to the present disclosure will be described with reference to
2-1. Characteristic Configuration According to Second Embodiment
(54)
(55) More specifically, the base shape of the counterweights 62 are the same as that of the counterweights 24 according to the first embodiment. On that basis, as shown in
(56) Moreover, with regard to the radial direction of the crankshaft 20, the through-hole 64 is formed so as to overlap with the whole gas-vent hole 46#12 when seen from the axial direction of the crankshaft 20, similarly to the concave portion 48. Furthermore, with regard to the circumferential direction of the crankshaft 20, the through-hole 64 is formed so as to exist over the whole weighting portion 62b#1 (in more detail, so as to extend in the shape of arc that centers on the axial center P of the crankshaft 20 when seen from the axial direction of the crankshaft 20) similarly to the concave portion 48 as an example, although the illustration thereof is omitted.
(57) Furthermore, a through-hole similar to the through-hole 64 is formed in a weight portion of counterweights for the third cylinder 12#3, which is located on the side closer to the second cylinder 12#2, although the illustration thereof is omitted.
2-2. Advantageous Effects Concerning Characteristic Configuration According to Second Embodiment
(58) According to the internal combustion engine 60 provided with the counterweights 62 having the through-hole 64, a greater space can also be ensured between the gas-vent hole 46#12 and the wall surface of the weight portion 24b#1 that is opposed to the gas-vent hole 46#12, as compared to an example without the through-hole 64. This makes it possible to prevent the flow of the gas from being disturbed by the counterweight 62#1 between the adjacent cylinders (i.e., between the crank chamber 34#1 and the crank chamber 34#2) through the gas-vent hole 46#12. In particular, by the use of the through-hole 64 instead of the concave portion 48, the flow of the gas through the gas-vent hole 46#12 becomes possible to more effectively improved because the gas can pass through the through-hole 64. In addition, this also applies to the third cylinder 12#3 in which the though-hole similar to the through-hole 64 is formed in the weight portion located on the side closer to the second cylinder 12#2 that is the adjacent cylinder for the third cylinder 12#3.
Other Embodiments
3-1. Another Example of Shape of Concave Portion and Through-Hole
(59) With regard to the radial direction of the crankshaft 20, the concave portion 48 according to the first embodiment and the through-hole 64 according to the second embodiment are formed so as to overlap the whole gas-vent hole 46#12 when seen from the axial direction of the crankshaft 20. This also applies to the concave portion for the third cylinder 12#3 according to the first embodiment and the through-hole for the third cylinder 12#3 according to the second embodiment. However, with regard to the radial direction of a crankshaft, at least one of the concave portion and the through-hole according to the present disclosure may alternatively be formed so as to overlap with a part of a gas-vent hole when seen from the axial direction of the crankshaft, instead of the example described above.
3-2. Example of Combination of Concave Portion and Through-Hole
(60) Both of the concave portion and the through-hole according to the present disclosure may alternatively be combined with each other, instead of the example in which only one of the concave portion 48 and the through-hole 64 is provided similarly to the first and second embodiments described above. That is to say, for example, the concave portion may alternatively be formed on a part of a region of a counterweight that is opposed to a gas-vent hole during rotation of a crankshaft, and the through-hole may be formed in another part or the remaining portion of the region.
3-3. Example of Application to Center Cylinder (#2) of In-line Three-cylinder Engine
(61) According to the first embodiment described above, for balancing the crankshaft 20, the countermeasure that the counterweights 24#1 and 24#3 for the first cylinder 12#1 and the third cylinder 12#3 are made larger than the counterweight 24#2 for the second cylinder 12#2 is taken (this countermeasure is also applied to the counterweights 62 according to the second embodiment). Contrary to this kind of example, an in-line three-cylinder engine may adopt a countermeasure to perform the balancing for each cylinder while installing, in each cylinder, a counterweight having the same size. In this kind of example, at least one of a concave portion and a through-hole as described above may be similarly formed for a weight portion of a counterweight for the center cylinder (#2), which is located on the side closer to its adjacent cylinder (#1 or #3).
3-4. Other Examples of Number of Cylinders of Internal Combustion Engine
(62) According to the first and second embodiments, the examples of in-line three-cylinder internal combustion engines 10 and 60 have been described. However, the internal combustion engine according to the present disclosure may not always be an in-line three-cylinder engine, and may alternatively be an in-line two-cylinder engine (provided that the phase difference of pistons of two cylinders are not 360 degrees), or an internal combustion engine having four or more cylinders (which is not limited to be of the in-line type).
(63) The embodiments and modification examples described above may be combined in other ways than those explicitly described above as required and may be modified in various ways without departing from the scope of the present disclosure.