Sealing material and joint
10738919 ยท 2020-08-11
Assignee
Inventors
Cpc classification
F16J15/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/0816
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/0845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L23/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L27/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A first projection is formed on the outer periphery of a bulb part, a second projection is formed on the socket rear end of the bulb part, a tapered part is formed with a decreasing diameter from the inner periphery of a heel part to the inner periphery of the second projection, and a third projection is formed on the tapered part. A first dimension B from the first projection to the third projection in an inclination direction opposite to an inclination direction G of the tapered part is smaller than a second dimension C from the first projection to the second projection in a radial direction A.
Claims
1. An annular sealing member made of an elastic material, the annular sealing member being configured to seal a joint between a socket formed on an end of a second pipe and a spigot formed on an end of a first pipe and positioned within the socket, a protrusion being formed on an outer radial circumference of the spigot at an end of the spigot, the spigot being positioned within the socket such that the protrusion is not in contact with the annular sealing member when the joint between the socket and the spigot is sealed by the annular sealing member, the annular sealing member comprising: a heel part configured to fit into a fitting groove formed in an inner radial circumference of the socket; and a bulb part extending from the heel part, the bulb part being configured to fit between the inner radial circumference of the socket and the outer radial circumference of the spigot such that the bulb part is compressed in a radial direction to keep watertightness between the socket and the spigot, wherein, when the heel part is fitted into the fitting groove prior to the spigot being positioned within the socket: a first projection of the bulb part is defined by an outer radial periphery of the bulb part and protrudes outward in a radial direction away from a center axis of the second pipe; a third projection of the bulb part is defined by an inner radial periphery of the bulb part, protrudes inward in the radial direction toward the center axis of the second pipe, and, apart from the protrusion, has a diameter that is smaller than an outer diameter of the spigot; a second projection of the bulb part is defined by a periphery of the bulb part extending between the first projection and the third projection and away from an opening of the socket, the second projection having an outer radial periphery extending away from the center axis of the second pipe and an inner radial periphery extending toward the center axis of the second pipe; diameters of the inner and outer radial peripheries of the second projection are smaller than diameters of the inner and outer radial peripheries of the second projection when the joint between the socket and the spigot is sealed; the first projection extends between an outer radial periphery of the heel part and the outer radial periphery of the second projection in an axial direction of the second pipe; the third projection extends between an inner radial periphery of the heel part and the inner radial periphery of the second projection in the axial direction of the second pipe, the third projection continuously decreasing in diameter from the inner radial periphery of the heel part to the inner radial periphery of the second projection, the diameter of the third projection being larger than a diameter at the inner radial periphery of the second projection; a first distance is defined between the first projection to the third projection along a second inclination direction that is perpendicular to a first inclination direction associated with the third projection; and a second distance is defined in the radial direction between an outer radial periphery of the first projection and the inner radial periphery of the second projection, the second distance being greater that the first distance.
2. The annular sealing member according to claim 1, wherein, when the heel part is fitted into the fitting groove prior to the spigot being positioned within the socket: a first-second recess is formed between the first projection and the inner radial periphery of the second projection; a second-third recess is formed between the outer radial periphery of the second projection and the third projection; and a third distance between the first-second recess and the second-third recess is greater than distance between the inner radial periphery of the second projection and the outer radial periphery of the second projection.
3. The annular sealing member according to claim 2, wherein a heel-first recess is formed between the outer radial periphery of the heel part and the first projection, and wherein a third-heel recess is formed between the third projection and the inner radial periphery of the heel part.
4. A joint, comprising: a socket formed on an end of a second pipe; a spigot formed on an end of a first pipe and positioned within the socket, a protrusion being formed on an outer radial circumference of the spigot at an end of the spigot; and an annular sealing member made of an elastic material, the annular sealing member being in contact with an inner radial circumference of the socket and the outer radial circumference of the spigot without being in contact with the protrusion of the spigot, the annular sealing member comprising: a heel part fitted into a fitting groove formed in the inner radial circumference of the socket; and a bulb part extending from the heel part, the bulb part being fitted between the inner radial circumference of the socket and the outer radial circumference of the spigot without being in contact with the protrusion of the spigot such that the bulb part is compressed in a radial direction to keep watertightness between the socket and the spigot, wherein, before the spigot is positioned within or inserted into the socket: a first projection of the bulb part is defined by an outer radial periphery of the bulb part and protrudes outward in the radial direction away from a center axis of the second pipe; a third projection of the bulb part is defined by an inner radial periphery of the bulb part, the third projection protruding inward in the radial direction toward the center axis of the second pipe and, apart from the protrusion, having a diameter that is smaller than an outer diameter of the spigot; a second projection of the bulb part is defined by a periphery of the bulb part extending between the first projection and the third projection and away from an opening of the socket, the second projection having an outer radial periphery extending away from the center axis of the second pipe and an inner radial periphery extending toward the center axis of the second pipe; diameters of the inner and outer radial peripheries of the second projection are smaller than diameters of the inner and outer radial peripheries of the second projection when the bulb part is in contact with an inner radial circumference of the socket and the outer radial circumference of the spigot without being in contact with the protrusion of the spigot; the first projection extends between an outer radial periphery of the heel part and the outer radial periphery of the second projection in an axial direction of the second pipe; the third projection extends between an inner radial periphery of the heel part and the inner radial periphery of the second projection in the axial direction of the second pipe, the third projection continuously decreasing in diameter from the inner radial periphery of the heel part to the inner radial periphery of the second projection, the diameter of the third projection being larger than a diameter at the inner radial periphery of the second projection; a first distance is defined between the first projection to the third projection along a second inclination direction that is perpendicular to a first inclination direction associated with the third projection; and a second distance is defined in the radial direction between an outer radial periphery of the first projection and the inner radial periphery of the second projection, the second distance between greater than the first distance.
5. The joint according to claim 4, wherein, when the protrusion of the spigot compresses the bulb part in the radial direction while contacting the third projection in a process of inserting the spigot into the socket, a positional relationship among the first, second, and third projections is shaped to resemble a triangle having an apex represented by the third projection in the radial direction.
6. The joint according to claim 4, wherein, before the spigot is positioned within or inserted into the socket: a first-second recess is formed between the first projection and the inner radial periphery of the second projection; a second-third recess is formed between the outer radial periphery of the second projection and the third projection; and a third distance between the first-second recess and the second-third recess is greater than distance between the inner radial periphery of the second projection and the outer radial periphery of the second projection.
7. The joint according to claim 6, wherein a heel-first recess is formed between the outer radial periphery of the heel part and the first projection, and wherein a third-heel recess is formed between the third projection and the inner radial periphery of the heel part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(32) Embodiments of the present invention will be described below with reference to the accompanying drawings.
First Embodiment
(33) In a first embodiment, as shown in
(34) A sealing member placement recess 6 and a lock ring groove 7 disposed behind the sealing member placement recess 6 are formed all around the inner circumference of the socket 3. A lock ring 8 having one slit in its circumference is attached to the lock ring groove 7. An elastic biasing member 9 such as a rubber band for fixing the lock ring 8 is disposed between the outer circumference of the lock ring 8 and the bottom of the lock ring groove 7. Moreover, a rear end face 11 is formed in a radial direction A in the socket 3 so as to be located between the lock ring groove 7 and the rear of the socket 3. Furthermore, the spigot 5 has a protrusion 12 all around the outer circumference of the end of the spigot 5 such that the protrusion 12 can be engaged with the lock ring 8 from the rear of the socket.
(35) A fitting groove 14 (an example of a fitting part) is formed all around the inner circumference of the sealing member placement recess 6. A clearance between the socket 3 and the spigot 5 is circumferentially sealed with an annular sealing member 16 made of rubber (an example of an elastic material). The sealing member 16 is configured as follows.
(36)
(37) The bulb part 18 is an annular member that has first to third bulbs 19 to 21 (examples of first to third projections) and first to fourth recesses 23 to 26. In this configuration, the first bulb 19 has a curved shape that is formed all around the outer periphery of the bulb part 18 so as to protrude outward in the radial direction A.
(38) The second bulb 20 has a curved shape that is formed all around the socket rear end of the bulb part 18 so as to protrude diagonally to the center of the pipe. The bulb part 18 has a tapered part 28 that is formed all around the bulb part 18 so as to gradually decrease in diameter from the inner periphery of the heel part 17 to the inner periphery of the second bulb 20.
(39) The third bulb 21 has a curved shape that is formed all around the tapered part 28 so as to protrude inward in the radial direction A. The third bulb 21 is located between the heel part 17 and the second bulb 20 in a tube axial direction D. An inside diameter E1 of the third bulb 21 is smaller than an outside diameter E2 of the spigot 5 and is larger than an inside diameter E3 of the second bulb 20.
(40) A first dimension B from the first bulb 19 to the third bulb 21 in an inclination direction (specifically, a direction that inclines toward the center of the pipe at the front of the socket 3) opposite to an inclination direction G of the tapered part 28 is smaller than a second dimension C from the outer periphery of the first bulb 19 to the inner periphery of the second bulb 20 in the radial direction A.
(41) The first to fourth recesses 23 to 26 all have curved shapes that are formed all around the bulb part 18. In this configuration, the first recess 23 is formed between the heel part 17 and the first bulb 19, the second recess 24 is formed between the first bulb 19 and the second bulb 20, the third recess 25 is formed between the second bulb 20 and the third bulb 21, and the fourth recess 26 is formed between the third bulb 21 and the heel part 17.
(42) The operations of the configuration will be described below.
(43) Referring to
(44) (1) The lock ring 8 and the elastic biasing member 9 are fit into the lock ring groove 7, and then the heel part 17 of the sealing member 16 is fit into the fitting groove 14 as shown in
(45) (2) The spigot 5 is inserted into the socket 3. At this point, as shown in
(46) The formation of the first and fourth recesses 23 and 26 reduces a tensile force generated on the bulb part 18 when the end of the spigot 5 presses the third bulb 21 in the rearward direction J of the socket, thereby easily increasing the diameter of the second bulb 20. Thus, the protrusion 12 of the spigot 5 can easily pass through the bulb part 18 in the rearward direction J of the socket, thereby reducing an insertion force during the joining of the pipes.
(47) (3) After that, as shown in
(48) In a state in which the sealing member 16 is not compressed or deformed before the spigot 5 is inserted into the socket 3, as shown in
(49) (4) As shown in
(50) (5) After that, as shown in
(51) The pipes 2 and 4 are joined thus. In this state, the clearance between the first bulb 19 and the third bulb 21 is compressed in the radial direction A between the inner circumference of the socket 3 (the inner circumference of the sealing member placement recess 6) and the outer circumference of the spigot 5 so as to keep watertightness between the socket 3 and the spigot 5. This can improve the watertightness between the socket 3 and the spigot 5.
(52) As shown in
(53)
(54) In the first embodiment, when the spigot 5 is inserted into the socket 3, the bulb part 18 is extended mainly in the rearward direction J of the socket and the bulb part 18 is compressed mainly in the radial direction A at different times according to the insertion amount of the spigot 5. The insertion force of the spigot 5 to the socket 3 is thus dispersed to the two peaks P1 and P2, thereby decreased.
(55) In contrast, a second graph M2 indicated by a dotted line corresponds to the related art shown in
(56) In the explanation, as shown in
(57) In contrast, if the socket 3 has an inside diameter of a minimum manufacturing tolerance and the spigot 5 has an outside diameter of a maximum manufacturing tolerance, as shown in
(58) When the pipes 2 and 4 are joined, the clearance between the first bulb 19 and the third bulb 21 is compressed in the radial direction A, thereby reducing the compression margin of the bulb part 18 and the maximum insertion force.
(59) As shown in
(60) If the socket 3 has an inside diameter of the maximum manufacturing tolerance while the spigot 5 has an outside diameter of the minimum manufacturing tolerance, as shown in
(61) Moreover, an external force applied to the pipe joint 1 and the pipes 2 and 4 by an earthquake or the like may bend the pipe joint 1 or flatten the pipes 2 and 4. For example, as shown in
(62) As shown in
(63) Typically, as the pipes 2 and 4 increase in diameter, the spigot 5 decreases in stiffness, facilitating flattening of the pipes 2 and 4. Thus, even if the pipes 2 and 4 having large diameters are flattened by an external force other than earthquakes, the extrusion force F2 proportionate to the extrusion force F1 is generated in the radial direction A of the bulb part 18 by the self-seal effect as in the case of the earthquake, thereby improving the watertightness.
Second Embodiment
(64) As shown in
(65) Moreover, between an opening end face 107 and the peripheral wall 106 of the socket 103, a sealing member insertion space 108 is formed between an outer circumference 105a of the spigot 105 and an inner circumference 103a of the socket 103 so as to surround the spigot 105. An annular sealing member 123 lies in the sealing member insertion space 108 so as to seal a space between the outer circumference 105a of the spigot 105 and the inner circumference 103a of the socket 103.
(66) In the sealing member insertion space 108, a region where the inner circumference 103a of the socket 103 and the outer circumference 105a of the spigot 105 are opposed in parallel to each other is defined as a compressed region C. The inner circumference 103a of the socket 103 has a tapered part 103b between the opening end face 107 and the compressed region C. The tapered part 103b increases in diameter from the rear of the socket 103 to the opening end face 107.
(67) Furthermore, behind the peripheral wall 106, a lock ring groove 110 is formed all around the inner circumference of the socket 103. A lock ring 111 having one slit in its circumference is attached to the lock ring groove 110. Furthermore, the spigot 105 has a protrusion 112 around the outer circumference of the end of the spigot 105 such that the protrusion 112 can be engaged with the lock ring 111 from the rear of the socket.
(68) A pressing ring 131 that presses the sealing member 123 to the rear of the socket 103 is fit onto the spigot 105 and is opposed to the opening end face 107 of the socket 103 from the outside.
(69) As shown in
(70) As shown in
(71) The pressing ring 131 has a central opening 132 where the spigot 105 is inserted, a plurality of bolt insertion holes 133, a pressing-ring end face 134 opposed to the opening end face 107 of the socket 103, a pressing face 135 that comes into contact with the end face of the base portion 123b of the sealing member 123 so as to press the sealing member 123, a plurality of protrusions 136 (an example of a contact portion) that come into contact with the opening end face 107 of the socket 103 so as to keep a distance A (See
(72) The protrusions 136 are formed outside of the bolt insertion holes 133 in a radial direction D. The pressing face 135 is located inside of the pressing-ring end face 134 in a drawing direction F of the spigot 105 and is formed all within the inner periphery of the pressing-ring end face 134. This configuration forms a step in a tube axial direction between the pressing face 135 and the pressing-ring end face 134.
(73) The escaping portion 137 is a recessed portion (grooved portion) that is opened near the opening end face 107 of the socket 103 opposed to the escaping portion 137. The escaping portion 137 is circumferentially formed so as to be located outside of the pressing face 135 in the radial direction D and between the pressing face 135 and the pressing-ring end face 134 in the radial direction D. The escaping portion 137 is recessed from the pressing face 135 in the drawing direction F of the spigot 105.
(74) The escaping portion 137 has an inner side-wall face 137a, an outer side-wall face 137b, and a rear face 137c. The inner side-wall face 137a and the outer side-wall face 137b are opposed to each other in the radial direction D, and the rear face 137c is formed between the rear end of the inner side-wall face 137a and the rear end of the outer side-wall face 137b. The outer side-wall face 137b is an example of a centering portion that guides the pressing ring 131 in the radial direction D so as to align the center of the pressing ring 131 with the tube axis 119 (See
(75) A width G of the pressing face 135 in the radial direction D in
(76) The operations of the configuration will be described below.
(77) When the pipes 102 and 104 are joined, as shown in
(78) After that, the circular end 123a of the sealing member 123 is brought into contact with the tapered part 103b of the socket 103, and then the T-head bolts 114 are inserted into bolt through holes 124 of the flange 116 of the socket 103 and the bolt insertion holes 133 of the pressing ring 131. At this point, the pressing ring 131 is moved down by the self weight and thus the center of the pressing ring 131 is located under the tube axis 119. A clearance between the inner periphery of the pressing ring 131 and the outer periphery of the spigot 105 in the radial direction D is minimized (=0) at the upper end and is maximized at the lower end.
(79) After that, as shown in
(80) Subsequently, as shown in
(81) As shown in
(82) The joint 122 shown in
(83) The sealing member 123 that cannot be pressed any more finally escapes into the escaping portion 137, smoothly bringing the protrusions 136 of the pressing ring 131 into contact with the opening end face 107 of the socket 103. This can smoothly join the pipes 102 and 104 and suppress extension of the socket 103 without applying an extremely large force (excessive force) to the sealing member 123 and the pressing ring 131. Thus, an increase in cost can be suppressed.
(84) As indicated by a dotted part of
(85) The volume V1 is determined by multiplying the cross-sectional area of the gap region 140 by the circumference of the centroid of the gap region 140. The volume V2 is determined by multiplying the cross-sectional area of the sealing member 123 by the circumference of the centroid of the sealing member 123.
(86) Moreover, the width G (See
(87) If the width G is set larger than about 70% of the width H, the outside diameter of the pressing face 135 of the pressing ring 131 increases, the outside diameter of the escaping portion 137 remains constant, and the inside diameter of the escaping portion 137 increases. This reduces the volume (internal capacity) of the escaping portion 137. In the case of the small clearance E, the sealing member 123 may insufficiently escape into the escaping portion 137, leading to difficulty in bringing the protrusions 136 of the pressing ring 131 into contact with the opening end face 107 of the socket 103.
Third Embodiment
(88) In the second embodiment, as shown in
(89) Specifically, the pressing faces 135 are formed at four locations spaced 90 apart in the circumferential direction of the pressing ring 131, the pressing face 135 having a predetermined angle . The escaping portions 137 are formed between the pressing faces 135 in the circumferential direction of the pressing ring 131, the escaping portion 137 having a predetermined angle . As shown in
(90) The operations of the configuration will be described below.
(91) As shown in
(92) A joint 122 shown in
(93) The sealing member 123 that cannot be pressed any more finally escapes into the escaping portion 137 so as to smoothly bring the protrusions 136 of the pressing ring 131 into contact with the opening end face 107 of the socket 103. This can smoothly join pipes 102 and 104 and suppress extension of the socket 103 without applying an extremely large force (excessive force) to the sealing member 123 and the pressing ring 131. Thus, an increase in cost can be suppressed.
(94) As in the second embodiment, when the pipes 102 and 104 are joined to each other, the outer side-wall face 137b of the escaping portion 137 is in sliding contact with an outer end corner 123c of the base portion 123b of the sealing member 123. Thus, the pressing ring 131 is guided in the radial direction D so as to be automatically centered. This does not require an operator to lift the pressing ring 131 in the radial direction D when centering the pressing ring 131.
(95) In the third embodiment, as shown in
(96) In the second and third embodiments, as shown in
Fourth Embodiment
(97) As shown in
(98) The valve casing 153 has a pair of sockets 103 that serve as the inlet and outlet of a fluid. A spigot 105 is provided on one end of the pipe 152. The spigot 105 lying in the socket 103 constitutes the joint 150 including the gate valve 151 and the pipe 152. The structure of the joint 150 is identical to that of the joint 122 according to the second or third embodiment, and thus the detailed explanation thereof is omitted.
(99) With this configuration, the same operations and effect can be obtained as in the second or third embodiment. Protrusions 136 of a pressing ring 131 are brought into contact with an opening end face 107 of the socket 103 so as to smoothly join the gate valve 151 and the pipe 152 and suppress extension of the socket 103. Thus, an increase in cost can be suppressed.
(100) In the fourth embodiment, as shown in
(101) In the fourth embodiment, as shown in
Fifth Embodiment
(102) In the fourth embodiment, as shown in
(103) With this configuration, the same operations and effect can be obtained as in the fourth embodiment.
(104) In the second to fifth embodiments, as shown in