Compact centrifugal apparatus for conveying a fluid
10738793 ยท 2020-08-11
Inventors
Cpc classification
F04D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An improved centrifugal pump uses straight tubes or fluid channel members rather than expanding passages between the inlet and exit flow. In straight tubes a process occurs of building up of pressure faster than within the passages as the fluid attempts to expand due to the Coriolis force potentially acting against the centrifugal force to build up the pressure within and along the tube or fluid channel. Because the flow increases faster than increases in RPM a more compact pump is provided that can move more air and produce higher pressures than ordinary centrifugal pumps. Hence: 1) Flow increases proportional to tube area because a larger area means more air can be drawn into the tube; 2) Flow increases proportional to tube length because the exit pressure increases proportional to tube length; and 3) Flow increases faster than increases in RPM, thereby exhibiting a higher outflow pressure.
Claims
1. An improved centrifugal fluid flow pump assembly comprising: an inflow rotating impeller device including a substantially circular base member supporting a plurality of individual fluid channel members which are in the form of tubes disposed along radii on a top surface of the base member, the fluid channel members having axes parallel with the radii of the base member, wherein an inlet of each of the fluid channel members is configured to be exposed to a gas flowing through the channel members, the fluid channel members arranged geometrically to maximize gas flow by maximizing tube density on the base member by covering the maximum area of the base member; and a rotating motor device coupled to the base member of the impeller device at a center point of the base member to facilitate axial movement of the base member, the rotating device configured for rotating the base member and the fluid channel members at a defined rate of revolutions per minute (RPM), wherein an increase of a flow rate of the gas exiting an outlet of each of the fluid channel members is faster than an increase in RPM therein exhibiting a superlinear flow, and wherein the increased exiting gas flow is a function of a non-expanding passageway along a structure of each of the plurality of the fluid channel members and exposure of the inlets of each of the fluid channel members to the gas flowing through the channel members.
2. The flow device of claim 1 wherein the gas is air.
3. The flow device of claim 1 wherein each of the fluid channel members is selected from the group consisting of a cylindrical tube, a square tube and a rectangular tube.
4. The flow device of claim 1 wherein the inlets of the fluid channel members are disposed at an inlet manifold located at an interior portion of the circular base member and the outlets of the fluid channel members are located at an outer edge of the circular base member.
5. A method of forming a superlinear outflow of a gas at an outlet of a fluid channel member of a fluid flow pump assembly comprising the steps of: providing a plurality of individual fluid channel members which are in the form of tubes disposed along radii of a top surface of a planar circular base member, the fluid channel members having axes parallel with the radii of the base member, wherein an inlet of each of the fluid channel members is exposed to the gas flowing through the channel members, the fluid channel members configured to have non-expanding passageways along a structure of each of the channel members, the fluid channel members arranged geometrically to maximize gas flow by maximizing tube density on the base member by covering the maximum area of the base member; and rotating axially the planar circular base member at a center point of the base member, wherein the base member and the fluid channel members are rotated at a defined rate of revolutions per minute (RPM), and wherein an increase of a flow rate of the gas exiting the fluid channel members with non-expanding passageways is faster than an increase in RPM and produces higher pressures therein exhibiting superlinear flow.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(24) Following are more detailed descriptions of various related concepts related to, and embodiments of, methods and apparatus according to the present disclosure. It should be appreciated that various aspects of the subject matter introduced above and discussed in greater detail below may be implemented in any of numerous ways, as the subject matter is not limited to any particular manner of implementation. Examples of specific implementations and applications are provided primarily for illustrative purposes.
(25) Referring now to the figures, in
(26) Looking at the bottom view in
Example One
(27) Measurements were taken of the flow through the hole in the plastic disc at different spinning speeds for different tube diameters and different tube lengths using combinations from the following table (over 200 measurements in total). Prior to each flow measurement, the rotational speed was determined and recorded using a tachometer.
(28) TABLE-US-00001 Tube diameters Tube lengths Rotational speeds 0.317 cm 2.94 cm <620 RPM using electric drill 0.635 cm 5.87 cm 620 to 3000 RPM using drill press 0.794 cm 11.7 cm >3000 RPM using Dremel 29.5 cm
(29) Each measurement was repeated 3 times. To test the underlying cause of the rapid (superlinear) increase in flow with rotational speed, a test system was built using cones instead of straight tubes, then the flow through these cones was measured as a function of RPM.
(30) Considering the following variables:
(31) Dependent Variable:
(32) Air flow (liters/min).
(33) Independent Variables:
(34) Tube length (4 different lengths), tube diameter (or area, 3 different values), rotational speed (ranging from 100 to 10,000 RPM), tube shape (straight tube or cone-like), number of tubes (usually 4, but varied from 1 to 4 in one experiment).
(35) Controlled Variables:
(36) Each of the independent variables while only one is varied, temperature (room temperature), tube material (light weight plastic drinking straws), distance of tube inlet from center of rotation (0.5 cm), size of inlet (hole in plastic disc (a CD)), length and diameter of tube running between the test unit and the flowmeter.
Materials List and Data Collection
(37) Centrifugal flow test units Made using drinking straws or tubes inserted in holes drilled in a milk jug lid attached to a CD disc (or plastic disc) using Gorilla Glue and tape 4 different tube lengths and 3 different tube diameters Drill press, Dremel and electric drill that can run at different speeds A mandrel 18 to connect the flow units to the drills Safety glasses A ruler to measure tube lengths and diameters and scissors to cut the tubes Tachometer to measure rotational speeds Flow sensor with rubber tube about the same outer diameter as the hole in the CD disc to measure the flow of air through the test units PC and Excel software for plotting, reviewing and analyzing data
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Results
(40) All of the data for all of the experiments are shown in the supporting data tables at the end of the Detailed Description of the Preferred Embodiments section. The results for flow through tubes with different diameters are shown in
(41) The results for flow through straws or tubes with different lengths are shown in
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Analysis: Different Areas
(44) The result shown in
Analysis: Different Lengths
(45) The increase in flow proportional to the length of a tube (
Analysis: Flow Increasing Faster than RPM
(46) The analysis of flow increasing faster than RPM is seen in
(47) The results from this test are shown in
(48) Lei and Hsu (U. Lei and C. H. Hsu, Flow through rotating straight pipes, Physics of Fluids A, Vol. 2, pp. 63-75, (1990)) among others have studied flow in rotating straight tubes numerically. They plot their results in terms of the Reynolds Number, R and the Rotational Reynolds Number, R.sub., where
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They find that the flow falls into four regimes: A) When both R.sub. and R are low, flow is similar to that in a non-rotating tube; B) When R.sub. is low and R is high, maximum flow is skewed towards the trailing edge of the tube; C) When R.sub. is high and R is low, the center flow is reduced and high speed vortexes are formed at the top and bottom of the tube; and D) When both R.sub. and R are high, the flow is in transition between two vortexes and flow that is skewed towards the trailing edge. This is illustrated in
Maximizing Tube Density
(50) In another embodiment, illustrated in
(51) In the following example, a 48 tube design 200 was used with 0.63 cm diameter tubes 220 and lengths ranging from 10.2 to 5.6 cm (see
Increasing Tube Inlet Distance from Center of Rotation
(52) In order to model the flow through the prototype with maximum tube density, a test device 300 was constructed as illustrated in
(53) As illustrated in
(54) TABLE-US-00002 Distance Length from center Predicted contribution to # Straws (cm) (cm) measured flow 3 10.2 0.5 3 1.0 Qmax = 3 Qmax.sup. 3 9.9 0.8 3 (0.99)Q.sub.max = 2.97 Qmax 6 9.5 1.2 6 (0.98)Q.sub.max = 5.88 Qmax 12 8.1 2.6 12 (0.96)Q.sub.max = 11.52 Qmax 24 5.6 5.1 24 (0.90)Q.sub.max = 21.60 Qmax Total: 45.0 Q.sub.max
(55) One can also predict the flow for the 48 tube prototype at different RPM and compare the predictions to measured results. This is done in the table below:
(56) TABLE-US-00003 Max Straw Qmax (L/min) Predicted flow Measured Length (Q.sub.long, med dia (L/min) max flow (cm) RPM 10.2/11.7) (45.0 Q.sub.max) (L/min) 10.2 636 0.16 7.0 12.9 10.2 1106 0.37 16.5 26.8 10.2 1727 0.64 28.9 44.3 10.2 2326 0.98 44.1 63.6 10.2 2955 1.28 57.6 84.2
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(58) Hence, in view of the foregoing it is concluded that: 1. Flow increases proportional to tube area because a larger area means more air can be drawn into the tube. 2. Flow that increases proportional to tube length can be explained if the exit pressure increases proportional to tube length. 3. Flow increases faster than RPM. This appears to be because in the straight tubes there is a process that builds up the pressure faster than in expanding passages. It is concluded that the Coriolis force(s) acts against the centrifugal force to build up the pressure throughout the tube or fluid channel member.
(59) It appears that the flow in each tube contains two vortexes that are located closer to the trailing edge as the tube gets either longer in length or smaller in diameter. Also the geometry of the tube determines the flow type, which doesn't change as the RPM increases. Finally, a scaled-up prototype that maximizes tube density has been designed, constructed and tested and appears to pump the amount of air predicted from measurement results for smaller test devices.
(60) Other example embodiments that include applications beyond hovercrafts are suggested as follows from the discoveries discussed herein: 1) Calculate the flow and pressure requirements needed for a hovercraft to lift a heavy payload. As a starting point, it is known that a leaf blower with about 3000 liters/min flow can lift a person. Based on these requirements, design and build new prototypes using more robust materials, with the ultimate goal of using them for a hovercraft. 2) As another application: The outward flow of air appears to stabilize the rotating device at higher RPM's so this effect may be used as a way to stabilize rotating machinery. 3) As another application: Bending the ends of the tubes so the exhaust is opposite the direction of rotation can decrease the energy required by a motor to spin the pump. 4) As another application: Use the effect to pump fuel such as H.sub.2O.sub.2 that can drive an engine or rocket propeller when ignited at a nozzle placed on the exhaust ends of bent tubes.
Supporting Data Table
(61) Maximum flow values at each RPM. The maximum is used rather than the average because the maximum is assumed to have the least leakage between the flow sensor tube and the plastic disc inlet hole, and thus the least error.
(62) TABLE-US-00004 speed flow length of tube dia of tube (rpm) (l/min) (m) (cm) 162 0.071 0.117475 0.635 303.75 0.221 0.117475 0.635 478.75 0.436 0.117475 0.635 638.5 0.717 0.117475 0.635 664 0.734 0.117475 0.635 888 1.081 0.117475 0.635 1108 1.684 0.117475 0.635 1729.25 2.945 0.117475 0.635 2327 4.495 0.117475 0.635 2956.5 5.875 0.117475 0.635 260 0.06 0.0587375 0.635 390 0.133 0.0587375 0.635 545 0.257 0.0587375 0.635 637.5 0.334 0.0587375 0.635 680 0.356 0.0587375 0.635 905 0.565 0.0587375 0.635 1107.25 0.789 0.0587375 0.635 1733 1.494 0.0587375 0.635 2338.75 2.255 0.0587375 0.635 2997.25 2.998 0.0587375 0.635 294 0.029 0.02936875 0.635 515 0.103 0.02936875 0.635 625 0.145 0.02936875 0.635 636 0.152 0.02936875 0.635 801 0.233 0.02936875 0.635 906 0.288 0.02936875 0.635 1105 0.404 0.02936875 0.635 1731 0.776 0.02936875 0.635 2338 1.159 0.02936875 0.635 2995 1.586 0.02936875 0.635 636.75 0.046 0.117475 0.3175 1106.25 0.229 0.117475 0.3175 1729.25 0.605 0.117475 0.3175 2335.25 0.984 0.117475 0.3175 2985.5 1.539 0.117475 0.3175 636.75 0.017 0.0587375 0.3175 1108.25 0.088 0.0587375 0.3175 1733.25 0.252 0.0587375 0.3175 2341.75 0.488 0.0587375 0.3175 2999.75 0.702 0.0587375 0.3175 637 0.009 0.02936875 0.3175 1106 0.035 0.02936875 0.3175 1732 0.114 0.02936875 0.3175 2339 0.21 0.02936875 0.3175 2997 0.344 0.02936875 0.3175 6131 0.938 0.02936875 0.3175 7826 1.469 0.02936875 0.3175 7940 1.374 0.02936875 0.3175 9535 1.755 0.02936875 0.3175 9999 1.725 0.02936875 0.3175 186 0.201 0.117475 0.79375 312 0.428 0.117475 0.79375 450 0.643 0.117475 0.79375 575 0.866 0.117475 0.79375 637.75 1.056 0.117475 0.79375 1110 2.163 0.117475 0.79375 1732.25 3.727 0.117475 0.79375 2328.5 5.5 0.117475 0.79375 2994.75 7.147 0.117475 0.79375 200 0.098 0.0587375 0.79375 357 0.216 0.0587375 0.79375 575 0.425 0.0587375 0.79375 636.5 0.495 0.0587375 0.79375 1107.75 1.074 0.0587375 0.79375 1733.25 1.906 0.0587375 0.79375 2340 2.75 0.0587375 0.79375 2994.75 3.729 0.0587375 0.79375 375 0.105 0.02936875 0.79375 470 0.148 0.02936875 0.79375 560 0.212 0.02936875 0.79375 637 0.243 0.02936875 0.79375 690 0.291 0.02936875 0.79375 1107 0.582 0.02936875 0.79375 1733 1.05 0.02936875 0.79375 2340 1.564 0.02936875 0.79375 2997 2.153 0.02936875 0.79375 111 0.116 0.295275 0.635 224 0.439 0.295275 0.635 234.5 0.473 0.295275 0.635 412.5 1.221 0.295275 0.635 525 1.665 0.295275 0.635 525 1.704 0.295275 0.635 528.75 1.755 0.295275 0.635 565 1.858 0.295275 0.635 585 2.057 0.295275 0.635 610 2.072 0.295275 0.635 650 2.331 0.295275 0.635 818.75 3.039 0.295275 0.635 818.75 3.253 0.295275 0.635 636 0.525 0.08255 cone 1107.5 1.13 0.08255 cone 1732.5 1.988 0.08255 cone 2338.5 2.79 0.08255 cone 2990 3.777 0.08255 cone
(63) The following patent and publications are incorporated by reference in their entireties: US Pub. No. 20130336806.
(64) While the invention has been described above in terms of specific embodiments, it is to be understood that the invention is not limited to these disclosed embodiments. Upon reading the teachings of this disclosure many modifications and other embodiments of the invention will come to mind of those skilled in the art to which this invention pertains, and which are intended to be and are covered by both this disclosure and the appended claims. It is indeed intended that the scope of the invention should be determined by proper interpretation and construction of the appended claims and their legal equivalents, as understood by those of skill in the art relying upon the disclosure in this specification and the attached drawings.