Wave energy converter
10738756 ยท 2020-08-11
Assignee
Inventors
Cpc classification
F05B2220/7066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03B13/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/97
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03B13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Certain embodiments are directed to a vertical axis unidirectional rotor for wave energy conversion, said rotor comprising a plurality of spatially distributed lift-type and/or drag-type blades and a shaft, said rotor performing unidirectional rotation in waves about the shaft that is vertically oriented.
Claims
1. A vertical axis unidirectional rotor for wave energy conversion, said rotor comprising: (i) a vertical rotor shaft having a proximal end configured to connect with a generator and a distal end opposite the proximal end; and (ii) a plurality of blades, the plurality of blades being (a) connected to the rotor shaft by spokes and (b) distributed in various locations axially, radially and circumferentially with respect to the rotor shaft; wherein the plurality of blades are drag-type cup-like blades, lift-type fish-like blades, lift-type wing-like straight blades, lift-type wing-like bent blades, or a combination of different types of blades, and the rotor is configured for unidirectional rotation in waves, wherein the drag-type cup-like blades are a hemispherical or semi-elliptical shell having a rim and wherein plane of the drag-type blade rim is not perpendicular and not parallel to the long axis of the rotor shaft, wherein a plurality of the vertical axis unidirectional rotors are mounted on a supporting platform and are configured to maintain a vertical orientation with respect to the supporting platform, and during operation the supporting platform maintains a horizontal orientation; and wherein the plurality of blades extend above the supporting platform.
2. The rotor of claim 1, wherein the lift-type fish-like blades have a revolved hydrofoil shape about its centerline with a circular or elliptical cross section normal to the centerline.
3. The rotor of claim 1, wherein both the straight and bent lift-type wing-like blades comprise a rounded leading edge and a sharp trailing edge, and the blade's cross section is in a hydrofoil shape.
4. The rotor of claim 1, wherein the rotor is monolithic.
5. The rotor of claim 1, wherein the plurality of blades are lift-type blades.
6. The rotor of claim 1, wherein the plurality of blades are drag-type blades.
7. The rotor of claim 1, wherein the blades include both lift-type blades and drag-type blades.
8. The rotor of claim 1, wherein the supporting platform is configured to be submerged.
9. The wave energy station of claim 8, further comprising an energy storage device.
10. The wave energy station of claim 8, further comprising an energy transmission device.
11. The wave energy station of claim 8, further comprising an anchor.
12. The wave energy station of claim 11, wherein the anchor is a slack mooring.
13. The wave energy station of claim 8, further comprising at least one buoy.
Description
DESCRIPTION OF THE DRAWINGS
(1) The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description of the specification embodiments presented herein.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
DESCRIPTION
(21) Embodiments of the present invention are described with reference to the above drawings. The description and drawings provide principles and exemplary embodiments to one of ordinary skills in the art to make and use the invention with possible modifications; they should not be taken as a scope limitation of the invention.
(22) In ocean waves, water motion is complicated. Using simple waves in deep water as an example, water particles perform circular motion in vertical planes with a horizontal drift, and the radii of the circular orbits decrease exponentially with increasing water depth. Irregular waves complicate the water flow even more due to the superposition of different wave frequency components traveling in different directions. As a result, wave-caused water motion can be in any spatial direction that is constantly changing. In other words, the water flow in waves is omnidirectional. Using such omnidirectional water flow to drive a vertical axis rotor for unidirectional rotation demands unconventional hydrodynamic designs of the rotor.
(23) As shown in
(24) A lift-type rotor design is shown in
(25) Another lift-type rotor design is shown in
(26) Yet another lift-type rotor design is illustrated in
(27) All the four rotor types in
(28) Lift-type blades 14 in
(29) Upon hydrodynamic optimization, a vertical axis unidirectional rotor as described herein (e.g.,
(30) Upon assembly of the vertical axis unidirectional rotor with a power take-off system, which is not limited to the abovementioned example, the formed vertical axis unidirectional WEC needs to be mounted to a platform for ocean deployment. The platform can be seabed based, submerged, or surface floating. An offshore wind turbine can also serve this purpose well. A selected platform needs to be relatively stable in waves and can maintain the vertical axis unidirectional WECs submerged in water but close to the free surface. An exemplary submerged-yet-floating platform design for easy deployment is illustrated in
EXAMPLES
(31) The following examples as well as the figures are included to demonstrate preferred embodiments of the invention. It should be appreciated by those of skill in the art that the techniques disclosed in the examples or figures represent techniques discovered by the inventors to function well in the practice of the invention, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the invention.
Example 1
(32) A. Methods
(33) Experimental Setups and Parameter Ranges.
(34) All the experiments were conducted in a wave flume of inner dimensions 15 m long by 1 m wide by 1.3 m high. The water depth was kept at 1 m. Two small-scale model rotors were explored in this study a basic rotor and an advanced rotor. Both rotor types employed identical hemispherical shells as blades; these blades are herein referred to as cup blades. Each rotor type always had its shaft vertically oriented in waves.
(35) The basic rotor consists of two sets of dual blades mounted to a shaft through spokes at two axial locations. The distance between the two axial locations is defined as the spacing S, which can be varied by axial sliding along the shaft. At each axial location, the two spokes (forming one pair) are coaxial. Between the two axial locations, the two pairs of spokes are orthogonal. The blade angle is defined as the angle between a vertical plane and a blade's open-end plane. Each pair of blades connected via two coaxial spokes always have opposite open-end facing. Two diameters are defined: the blade diameter d (cup diameter) and the rotor diameter D (the diameter of the rotor swept area). The rotor diameter D can be varied by sliding cup blades along spokes. The basic rotor was mounted to a support through a shaft-bearing-casing assembly. The assembly allowed free rotation of the rotor about the shaft at a low friction. The low friction is quantified in terms of resistant torque. The rotor shaft can slide through the support for easy adjustment of the rotor's submersion level in water.
(36) For parametric study of the basic rotor, a group of parameters were explored in certain ranges. On wave conditions, a fixed wave height (H) and two wave frequencies (f.sub.W) were chosen; they were H=0.223 m and f.sub.W=0.593 Hz and 0.392 Hz, respectively. On rotor parameters, specifications are as follows: D=304.8 mm, 279.4 mm, 254 mm, 228.6 mm, and 203.2 mm; d=76.2 mm (wall thickness 0.4 mm); S=25.4 mm, 50.8 mm, 101.6 mm, and 152.4 mm; and =0, 15, 30, 45, 60, 75, and 90. These rotor parameters except for are presented in dimensionless forms. For all the experiments, the rotor submersion was maintained at the same level: the centerline of the top two spokes was 133 mm beneath the free surface in still water.
(37) The advanced rotor was configured somewhat differently from the basic rotor. The advanced rotor consists of multiple sets of quadruple blades along the shaft, with each set having four cup blades evenly distributed circumferentially at a given axial location. Between two neighboring sets, there is an angular difference of 45 along the shaft direction. The two diameters d and D as well as the blade angle and the open-end facing are defined the same as for the basic rotor. The spacing S is the axial distance between two neighboring rotor sets, and the rotor length L is an axial measure between the highest point of a top blade and the lowest point of a bottom blade (e.g., for a rotor having 4 sets of quadruple blades, L=3S+d).
(38) The support system for the advanced rotor was also different from that for the basic rotor. Specifically, a power take-off simulator was added to a shaft-bearing-casing assembly. The power take-off simulator employed two discs in contact. One disc was fastened to the fixed casing and the other to the rotating shaft. Different friction levels between the two discs were achieved by evenly compressing three springs. The relationship between the spring compression distance and the yielded resistant torque was then obtained through calibration. Adjustable resistant torque is important for rotor characterization at different power extraction levels.
(39) In testing the advanced rotor, the same wave height as for the basic rotor was employed; it was H=0.223 m. Only one wave frequency f.sub.W=0.593 Hz was employed. The rotor parameters or parameter ranges are: D=304.8 mm; d=76.2 mm; S=25.4 mm, 50.8 mm, 76.2 mm, 101.6 mm, 152.4 mm, and 304.8 mm; and =0, 15, 30, 45, and 60. Note that a change in the blade spacing S results in a change in the rotor length L. During experiments the number of blade sets was varied between 1 and 4. Different levels of the resistant torque were also employed, as specified in a dimensionless form. The rotor submersion levels for all the testing cases were maintained the same: the plane formed by centerlines of the top set of quadruple spokes is 133 mm beneath the free surface in still water.
(40) Data Acquisition and Processing.
(41) For data acquisition, the main purpose was to obtain time traces of a rotor's angular velocity. Based on such data, statistic characterization of the angular velocity and the rotor's power extraction can be further determined. Serving this purpose, a dial was fixed to the rotor shaft from the top end for each rotor being tested. The dial always rotated together with the rotor. An iPhone 6 Plus was employed to videotape the rotating dial against a fixed reference line in slow motion mode (framing rate 240 fps). For each experimental run, the recording time was approximately 60 s. The videos were then manually processed frame by frame to extract time traces of the angular displacement at a sampling rate of 30 samples per second. In the next step, the corresponding angular velocity was derived by means of finite difference at the same sampling rate, which resulted in a Nyquist frequency of 15 Hz. The interested frequency range for the present research is below 1.2 Hz. In producing time traces of the angular velocity, a low-pass filter with a cut-off frequency of 4 Hz was applied.
(42) In analyzing experimental results, most parameters were presented in dimensionless forms. The rotor diameter D was employed as the characteristic length to normalize the blade diameter d, spacing S, and rotor length L; the yielded dimensionless forms were d/D, S/D, and L/D, respectively. A rotor's instantaneous angular velocity was normalized as
.sub.=D/2f.sub.WH(1)
(43) It represents the ratio of two tangential speeds: one is the rotor's tip speed, and the other is the free-surface water speed along a circular orbit in deep waves. The mean angular velocity
(44) To simulate power extraction by a rotor from waves, a power take-off simulator by means of mechanical friction was employed in the advanced rotor. The friction generated a resistant torque about the rotor shaft against the wave-driven rotation of the advanced rotor. This resistant torque was normalized as
(45)
(46) where is the water density and g the gravitational acceleration. It was derived by normalizing the resistant torque with a characteristic resistant torque. The characteristic resistant torque was defined under two conditions: (i) with the characteristic resistant torque applied on the rotor, in simple deep waves without drift motion the rotor's average tip speed is the same as the wave-driven water speed in circular motion at the free surface and, (ii) the wave power carried by the incoming deep waves in a width that is equal to the rotor diameter D is fully extracted by the rotor at the defined average tip speed and characteristic resistant torque in (i).
(47) The averaged power
(48) In fact, this
(49)
(50) B. Conceptual Development
(51) In realizing a vertical-axis rotor for unidirectional rotation in waves, the basic rotor was constructed and used in the initial proof-of-concept study. According to the parameter definition with S=0 and =0, the rotor resembles a typical cup anemometer used in weather stations. From aerodynamic study of cup anemometers, it has long been known that horizontal winds in any direction always drive the rotor for unidirectional rotation (Pindado et al., The Scientific World Journal, Article ID 197325, 2013). In water, there is no doubt that the rotor responds in exactly the same way to horizontal steady flows in any direction. In water waves, however, water motion is much more complicated. Using simple waves in deep water as an example, water particles perform circular motion in vertical planes with a horizontal drift, and the radii of the circular orbits decrease exponentially with increasing water depth (Pickard and Pond, Introductory Dynamical Oceanography, 2nd ed, Oxford: Elsevier Butterworth-Heinemann, 1983). Irregular waves will complicate the water flow even more due to the superposition of different wave frequency components traveling in different directions. As a result, wave-caused water flow can be in any spatial direction that is continuously changing. In other words, the water flow in waves is omnidirectional. Then the question is: can such an omnidirectional flow drive the rotor for unidirectional rotation?
(52) To answer this fundamental question and guide the conceptual development of the rotor, an omnidirectional flow is first decomposed into a horizontal component and a vertical component. Then the rotor interaction with each component flow is analyzed. Note that the rotor interaction with an omnidirectional flow is highly nonlinear. Therefore, the decomposition is a very rough approach, just to gain basic understanding.
(53) For the horizontal flow component that may have a continuously changing horizontal direction (in a 360-range) and magnitude, it can be discretized in the temporal domain. At each moment, the flow can be roughly treated as a steady horizontal flow in one direction. The quasi-stationary approximation neglects the flow acceleration effect. Cup anemometer aerodynamics has proven that such a flow always drives the rotor to rotate in one direction regardless of the flow approaching directions. The continuously changing horizontal flow (in both the velocity magnitude and direction) should be able to maintain the rotor's rotation in this particular direction.
(54) The vertical flow component is a bidirectional (up and down) axial flow to the rotor. In the rotor design, the asymmetrical blade layout is expected to yield a unidirectional rotation in bidirectional axial flows as a Wells' rotor does (Raghunathan, Progress in Aerospace Sciences, 31:335-386, 1995). Such a unidirectional rotation should be in the same direction with the one generated by horizontal flows. An added blade angle (from 0) is intended to increase such effect without jeopardizing the rotor's unidirectional performance in horizontal flows.
(55) Assume that the above discussion on the rotor's unidirectional capability in the two component flows is all true. Then very likely the rotor would perform unidirectional rotation in omnidirectional flows, or more specifically, in waves. All these expectations have been experimentally validated.
(56) Preliminary studies in still water were carried out for proof-of-concept validation. The whole experimental setup, including the rotor model and the support, was carried by a person to realize a manually operated translation of the rotor in still water. While the translation could be along any arbitrary paths, the rotor shaft was maintained as vertical as possible all the time. Three types of the rotor translation were performed: horizontal oscillation, vertical oscillation, and improvising arbitrary 3-D oscillation. With a fixed rotor diameter D=304.8 mm and blade spacing S=25.4 mm, two blade angles =0 and 45 were examined for each type of the rotor translation.
(57) Direct experimental observation evidenced that, in each and every case mentioned above, the rotor very profoundly performed unidirectional rotation all the time. More interestingly, the improvising arbitrary 3-D oscillation of the rotor in still water could closely mimic a fixed rotor in irregular waves if the rotor size is small enough compared to the dominant wave length. Considering that a WEC equipped with such a rotor belongs to the point absorber class, meeting such a design criterion would not be a problem. Therefore, the rotor is capable of performing unidirectional rotation in irregular waves.
(58) In addition to translating the basic rotor in still water, additional experiments have been conducted by exposing the basic rotor in simple waves. The rotor performed unidirectional rotation about the vertical axis in all the testing conditions.
(59) C. Angular Velocity
(60) With a vertical-axis rotor in waves, the driving flow is omnidirectional, yet the resulted rotor motion is unidirectional. Such a unidirectional feature is best represented by the rotor's angular velocity, essentially without change in sign. Upon validation of the proof of concept, both the basic rotor and advanced rotor were systematically characterized in simple waves under various conditions.
(61) Characteristics of the Basic Rotor.
(62) To gain preliminary understanding on the rotor's unidirectional responsiveness in waves, the basic rotor was tested first in simple waves. For all the tests, the wave height was fixed at H=0.223 m. Two wave frequencies were employed, f.sub.W=0.593 Hz and 0.392 Hz. The mechanical friction from two ball bearings, which were used to connect the rotor shaft to a support, generated a low-level resistant torque =0.007 N m, which remained nearly constant in all the tests on the basic rotor. The normalized resistant torque at f.sub.W=0.593 Hz and D=304.8 mm is .sub.=0.0008.
(63)
(64) In addition to the two frequencies mentioned above, there is a third peak in the spectra in the low frequency range,
(65)
(
(66) In rotor characterization, the mean angular velocity is of importance, since it is related to the rotor's power extraction capability.
(67) In
(68) By taking a closer look at =45,
(69) The effect of the blade spacing S/D on
(70) Characteristics of the Advanced Rotor.
(71) To further examine the effects of the blade number, blade layout, and power take-off on the rotor's unidirectional performance, the advanced rotor in conjunction with the power take-off simulator was tested in waves. Only one wave frequency and one rotor diameter were examined on the advanced rotor; they were f.sub.W=0.593 Hz and D=304.8 mm, respectively. Without the power take-off simulator, the mechanical friction generated by two roller bearings yielded a minimum resistant torque of .sub.=0.002. The power take-off simulator provides additional resistant torque according to needs.
(72) At the minimum .sub. and a fixed S/D,
(73) By using the power take-off simulator to change the resistant torque on the rotor with different sets of blades, the effect on the fluctuation of
(74) It is intuitive that increase in the resistant torque results in decrease in the angular velocity. Experiments have validated that such a descending trend is linear for a specified rotor configuration with all other parameters fixed, as depicted in
(75) At the minimum resistant torque and with all other parameters fixed, change of the normalized rotor length L/D results in change of
(76) D. Power
(77) Using the power take-off simulator to approximate an electric generator, the power conversion capability of the advanced rotor was briefly explored. The results are presented using the capture width ratio (CWR).
(78) For a given rotor in waves with all geometric parameters and wave conditions fixed, CWR is a function of
(79) As shown in
Example 2
(80) In simple waves water particles perform orbital motion superimposed with a Stokes drift (Pickard and Pond, Introductory Dynamical Oceanography, 2nd ed, Oxford: Elsevier Butterworth-Heinemann, 1983). In irregular seas, coexistence of multiple dominant-frequency components or a broad-band frequency distribution (Pierson and Moskowitz, Journal of Geophysical Research, 69:5181-90, 1964) in conjunction with various wave propagation directions makes local water flows even more complicated. Therefore, for a WEC deployed in the ocean, surrounding water flows can be in any spatial directions that are continuously changing. To use this type of omnidirectional flows to drive a rotor for unidirectional rotation about a vertical axis, hydrodynamic design plays a critical role.
(81)
(82) The Darrieus H-rotor has long been applied to vertical axis wind turbine designs. It performs unidirectional rotation about its shaft when winds are blowing in any direction normal to the shaft but not along the shaft. In contrast, a Well's rotor is specifically designed to realize unidirectional rotation about its shaft in bidirectional flows along the shaft but not normal to the shaft. By combining the two rotor designs as shown in
(83) In an attempt to make the rotor motion as smooth as possible in dynamically changing flow directions, three considerations are implemented in the rotor design. First, multiple sets of blades with reduced dimensions over a single set of blades of relatively large dimensions are employed. It is expected to cope well with the flow non-uniformity, particularly in irregular waves. Second, there is an offset angle along the rotation direction between two adjacent sets of blades. Such arrangement should help on reducing interaction between the two sets and, thus, gaining energy absorption efficiency. Third, a bend is used between the vertical and horizontal portions of each blade for a smooth transition. The bend is intended to improve the rotor responsiveness during the time with inclined flows transitioning between horizontal and vertical directions.
(84) Flow interaction with the rotor is highly nonlinear. Therefore, the effectiveness of the above three considerations needs to be validated as a part of the optimization process. The following studies focus on the proof-of-concept study of utilizing omnidirectional flows to drive the rotor for unidirectional rotation.
(85) A. Experimental System
(86) All experiments were carried out in a wave flume of inner dimensions 15 m (L)1 m (W)1.3 m (H). To directly validate the rotor's capability on performing unidirectional rotation about a vertical axis in waves, one type of experiment was to expose the rotor in simple waves; the rotor has only one degree of freedom (DOF)rotation about its vertically mounted shaft. To gain fundamental understanding on the rotor's responsiveness in some specified flow directions, another type of experiment was also carried out by moving the rotor in still water in a controlled manner. Specifically, three motion modes of the rotor were examined: horizontal oscillation, vertical oscillation, and circular orbital motion in a vertical plane. In all these three modes, the rotor shaft was always aligned vertically and was performing translation only. The orbital motion of the rotor in still water was used to approximate a fixed rotor (with one DOF) in simple deep waves where water particles perform circular orbital motion (drift was neglected) (Pickard and Pond, Introductory Dynamical Oceanography, 2nd ed, Oxford: Elsevier Butterworth-Heinemann, 1983).
(87) To translate the rotor in still water, a custom-designed machine has been built. The machine sits on top of the wave flume. The machine has a servo motor to translate, through a gearbox and cam, a slider along a circular orbit in a vertical plane. Both the radius of the orbit and the revolving speed of the slider are adjustable. By directly fastening the rotor holder to the slider, the rotor translates along a circular orbit. By fastening the rotor holder to a vertical rail, the rotor performs horizontal oscillation. By turning the whole machine by 90 about a crossover beam and by fastening the rotor holder to the same vertical rail (now horizontal) with the rotor shaft vertically aligned, the rotor performs vertical oscillation. The rotor holder holds the rotor shaft in place via two sleeve bearings, giving the rotor one DOF rotation. For the case of testing the rotor in waves, the machine simply functions as a non-moving support.
(88) A small-scale model rotor (
(89) For the three types of still water experiments, the peak-to-peak amplitude of oscillation (H) or the diameter of the circular motion (also H) for the rotor has been examined at three different values, H=114 mm, 216 mm, and 318 mm. At each value of H, the oscillating frequency (f) or circulating frequency (also f) were also varied at three different values, f=0.5 Hz, 0.75 Hz, and 1 Hz. For wave experiments, only one combination of wave parameters is explored: wave height H=223 mm, wave frequency f=0.593 Hz. In this case, the water depth in the wave flume was 1 m, and the rotor was submerged with the highest point of the blades to be 100 mm beneath the free surface in still water.
(90) To obtain time traces of the rotor's angular velocity under various conditions, a dial was coaxially fixed to the rotor shaft from the top end, and an iPhone 6 Plus was employed to videotape the dial rotation. Videos were then manually processed to extract angular information. All the planned experiments were repeated three times during data acquisition.
(91) B. Results and Discussion
(92) The experimental exploration started with the still water approach. Due to the long lasting periodic motion (e.g., oscillation or circular motion) of the rotor in a confined water body, the rotor kept passing through its own wake generated from earlier cycles. Therefore, the water flow around the rotor was highly chaotic and turbulent rather than still. Yet, such complex flow conditions have never stopped the rotor from performing unidirectional rotation about its vertically aligned shaft while translating in any directions. Specifically, profound and consistent unidirectional rotation has been observed all the time with the rotor oscillating in horizontal and vertical directions, and orbiting along circular paths. By directly exposing the rotor in waves, smooth unidirectional rotation was also clearly demonstrated.
(93) Time traces of the instantaneous angular velocity for four typical cases are shown in
(94) .sub. represents the ratio of two tangential speeds: one is the rotor's tip speed due to rotation, and the other is either the maximum translation speed of the rotor in still water or the free-surface water speed along a circular orbit in deep waves. The dimensionless
(95) As shown in
(96)
(97) To better understand the rotor responsiveness to flows from different directions, a parametric study has been conducted by moving the rotor in still water.
(98) At a fixed frequency f and with varying value of H/D (normalized H), the averaged velocity