PNEUMATIC TIRE WITH A TEXTURED SURFACE, METHOD OF MANUFACTURING, AND TEXTURED MOLD
20200247077 ยท 2020-08-06
Inventors
- Stephen J. Pierre (Polk City, IA, US)
- Jared D. Lofland (Ankeny, IA, US)
- Andrew J. Minor (Bondurant, IA, US)
Cpc classification
B60C13/001
PERFORMING OPERATIONS; TRANSPORTING
B29D30/0606
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0612
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60C13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tire mold having a sidewall molding surface with a negative irregular rough surface texture pattern extending circumferentially along the sidewall molding surface so as to mold at least one annular exterior surface of a tire sidewall of a tire with an irregular rough surface texture, the negative irregular rough surface texture pattern defining recessed portions disposed non-uniformly between raised portions, the recessed portions having a depth of at least 0.1 millimeters.
Claims
1. An apparatus comprising: a tire mold having a sidewall molding surface with a negative irregular rough surface texture pattern extending circumferentially along the sidewall molding surface so as to mold at least one annular exterior surface of a tire sidewall with an irregular rough surface texture, the negative irregular rough surface texture pattern defining recessed portions disposed non-uniformly between raised portions, the recessed portions having a depth of at least 0.1 millimeters.
2. The apparatus in accordance with claim 1, wherein: the recessed portions and the raised portions vary non-uniformly in size and shape along the sidewall molding surface.
3. The apparatus in accordance with claim 1, wherein: the recessed portions have a depth of 0.1-0.5 millimeters.
4. The apparatus in accordance with claim 1, wherein: the recessed portions have a depth of 0.3 millimeters.
5. The apparatus in accordance with claim 1, wherein: the sidewall molding surface is a surface of a sidewall ring plate.
6. The apparatus in accordance with claim 1, wherein: the negative irregular rough surface texture pattern is configured to mold a rough sandpaper pattern on the at least one annular exterior surface of the tire sidewall, the rough sandpaper pattern being visually discernible from other exterior surfaces of the tire by an observer.
7. The apparatus in accordance with claim 1, wherein: the negative irregular rough surface texture pattern is configured to mold a pebble pattern on the at least one annular exterior surface of the tire sidewall, the pebble pattern being visually discernible from other exterior surfaces of the tire by an observer.
8. The apparatus in accordance with claim 1, wherein: the sidewall molding surface defines a negative indicia pattern with an indicia depth that is greater than the depth of the recessed portions so as to mold the at least one annular exterior surface of the tire sidewall with the indicia pattern overlaying the irregular rough surface texture.
9. The apparatus in accordance with claim 1, wherein: the negative irregular rough surface texture pattern is formed by laser etching a planar sidewall molding surface in a non-uniform laser pattern to create the recessed portions, said laser-etched recessed portions thereby defining the raised portions, the raised portions being portions of the planar sidewall molding surface not laser etched.
10. The apparatus in accordance with claim 1, wherein: the tire mold includes a tread molding surface, the tread molding surface with a negative irregular rough surface texture pattern corresponding to the negative irregular rough surface texture pattern on the sidewall molding surface so as to mold at least one annular exterior surface of a tire tread with an irregular rough surface texture corresponding to the irregular rough surface texture of the tire sidewall.
11. The apparatus in accordance with claim 1, wherein: the negative irregular rough surface texture pattern extends circumferentially continuously 360 degrees along the sidewall molding surface.
12. An apparatus comprising: a tire mold having a sidewall molding surface with a negative irregular rough surface texture pattern extending circumferentially along the sidewall molding surface so as to mold at least one annular exterior surface of a tire sidewall with an irregular rough surface texture, the negative irregular rough surface texture pattern having an irregularity depth of at least 0.1 millimeters.
13. The apparatus in accordance with claim 12, wherein: the irregularity depth is in a range of 0.1-0.5 millimeters.
14. The apparatus in accordance with claim 12, wherein: the irregularity depth is 0.3 millimeters.
15. The apparatus in accordance with claim 12, wherein: the sidewall molding surface is a surface of a sidewall ring plate.
16. The apparatus in accordance with claim 12, wherein: the negative irregular rough surface texture pattern is configured to mold one of a rough sandpaper pattern, and a pebble pattern on the at least one annular exterior surface of the tire sidewall, the one of the rough sandpaper pattern, and the pebble pattern being visually discernible from other exterior surfaces of the tire by an observer.
17. A pneumatic tire comprising: a first and a second sidewall each axially spaced apart from one another and extending from respective opposite ends of a tread; and at least one of the first and second sidewalls having an annular exterior surface with an irregular rough surface texture, the irregular rough surface texture: having an irregularity depth of at least 0.1 millimeters, being integrally formed on the annular exterior surface, and formed so as to provide a non-uniform, coarse surface texture finish that extends circumferentially along the annular exterior surface of the at least one of the first and second sidewalls.
18. The pneumatic tire in accordance with claim 17, wherein: the irregularity depth is in a range of 0.1-0.5 millimeters.
19. The apparatus in accordance with claim 17, wherein: the irregularity depth is 0.3 millimeters.
20. The pneumatic tire in accordance with claim 17, wherein: the irregular rough surface texture is one of a rough sandpaper pattern and a pebble pattern, the one of the rough sandpaper pattern and the pebble pattern being visually discernible from other exterior surfaces of the pneumatic tire by an observer
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views and which together with the detailed description below are incorporated in and form part of the specification, serve to further illustrate various embodiments and explain various principles and advantages all in accordance with the present disclosure.
[0030]
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[0032]
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[0035]
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[0040]
DETAILED DESCRIPTION
[0041] While the specification concludes with claims defining the features of the disclosure that are regarded as novel, it is believed that the disclosure will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward. It is to be understood that the disclosed embodiments are merely exemplary and can be embodied in various forms.
[0042] The present disclosure provides a novel and efficient tire mold, pneumatic tire, and method of producing the same with an irregular rough surface texture finish on the annular exterior surfaces of the tire that provides a unique textured visual appearance. Embodiments include irregular rough surface texture finishes with recessed portions non-uniformly disposed between irregular raised portions on a tire sidewall. In addition, embodiments of include the recessed portions having an irregularity depth of between 0.1 millimeters and 0.5 millimeters. As used herein, the term between and the ranges recited herein are intended to be inclusive of the outer limits defining the range (e.g., inclusive of 0.1 millimeters and 0.5 millimeters). In one embodiment, the rough surface texture finish may resemble rough sandpaper and, in an alternative embodiment, the rough surface texture finish may resemble a non-uniformly spaced apart pebble arrangement.
[0043] Referring now to
[0044] As will be discussed herein below, with reference to
[0045] As can be seen in
[0046] In another embodiment, the negative irregular rough surface texture pattern 102 may extend circumferentially less than 360 degrees along the sidewall molding surface 100, such as, for example 270 degrees, 180 degrees, or 90 degrees along the sidewall molding surface 100. As should be apparent to those of ordinary skill in the art, the negative pattern 102 on the sidewall molding surface 100 should be a mirror image of the resulting pattern on the cured tire sidewall 1002.
[0047] In yet other embodiments, the negative irregular rough surface texture pattern 102 may extend discontinuously, circumferentially along the sidewall molding surface 100. In other words, the negative irregular rough surface texture pattern 102 may have intervals or gaps between sub-sections of the negative irregular rough surface texture. The intervals or gaps may be formed as smooth surfaces to contrast with the irregular rough surface texture sub-sections. Alternatively, the intervals or gaps between sub-sections of the negative irregular rough surface texture may be formed as a different/alternating negative irregular rough surface texture sub-sections. In a further embodiment, the negative irregular rough surface texture sub-sections may be equally spaced apart from one another. As should be apparent to those of ordinary skill in the art, a discontinuous, negative pattern 102 on the sidewall molding surface 100 should be a mirror image of the resulting pattern on the cured tire sidewall 1002.
[0048] Referring now primarily to
[0049] In the exemplary embodiment, the negative irregular rough surface texture pattern 102 defined on the sidewall molding surface 100 may be considered a pebble pattern 102a. Stated another way, the negative irregular rough surface texture pattern 102 may be configured to mold a pebble pattern on the annular exterior surface 1000 of the tire sidewall 1002.
[0050] Referring now specifically to
[0051] The recessed portions 400 and the raised portions 402 may be considered to vary non-uniformly in size and shape, one from another, along the sidewall molding surface 100. Stated another way, the dimensions of the recessed portions 400 and the dimensions of the raised portions 402 may vary randomly along the sidewall molding surface 100. In particular,
[0052] In one embodiment, the raised portions 402 may have a maximum width, W.sub.a(raised), or diameter that is 1.5 millimeters. In another embodiment, the raised portions 402 may have a maximum width, W.sub.a(raised), that is 1 millimeter. In yet another embodiment, the raised portions 402 may have a maximum width, W.sub.a(raised), that is 2.5 millimeters. In yet other embodiments, the raised portions 402 may have a maximum width, W.sub.a(raised), that is outside of those ranges.
[0053] In some embodiments, a width and a depth of the recessed portions 400 may be the same across the pattern 102, yet the path and shape of the recessed portions 400 may still be irregular and follow a non-uniform path across the pattern 102. This may be the case, for example, in embodiments in which a laser beam may be used to etch an irregular pattern on a generally planar steel plate. The laser beam may create recessed portions 400 that have substantially the same width and depth (corresponding to the strength and size of the laser beam); however, the path that the laser beam follows should be irregular or non-uniform to create an irregular, non-uniform rough surface texture on the molding surface 100.
[0054] Similarly, a height of the raised portions 402 may, in some embodiments, be the same across the pattern 102, yet the shape and/or width of the raised portions 402 may be irregular and non-uniform across the pattern 102. In other words, the shape of one raised portion 402 may be different from the shape of its neighboring raised portion 402, as with actual pebbles (see for example
[0055] The recessed portions 400 and raised portions 402 should be provided with dimensions that create an irregular rough surface texture finish 1004 on the tire sidewall 1002 (see
[0056] In one embodiment, the negative irregular rough surface texture pattern 102 may be provided with dimensions to create an irregular rough surface texture finish 1004 on the tire sidewall 1002 (see
[0057] In one embodiment, the recessed portions 400 have a depth 404 of at least 0.1 millimeters. In another embodiment, the recessed portions 400 may have a depth 404 that is 0.3 millimeters. In yet another embodiment, the recessed portions 400 may have a depth 404 that is 0.5 millimeters. In yet another embodiment, the recessed portions 400 may have a depth 404 of between 0.1 to 0.5 millimeters. The depth 404 of the recessed portions 400 may also be referred to as an irregularity depth.
[0058] A height 406 of the raised portions 402 may correspond to the depth 404 of the recessed portions 400. For example, in an embodiment where a smooth/planar sidewall molding surface is laser etched with an irregular rough surface texture pattern to create the rough textured, sidewall ring plate 104, the laser beam may create the recessed portions 400, which thereby define the raised portions 400. In other words, the raised portions 400 may be considered the remaining surfaces of the planar sidewall molding surfaces that were not cut/etched by the laser beam. Accordingly, in some embodiments, the raised portions 402 may have a height 406 of at least 1 millimeter. In another embodiment, the raised portions 402 may have a height 406 that is 0.3 millimeters. In yet another embodiment, the raised portions 402 may have a height 406 that is 0.5 millimeters. In yet another embodiment, the raised portions 402 may have a height 406 of between 0.1 to 0.5 millimeters.
[0059] The amount and dimensions of the raised portions 402 and the amount and dimensions of the recessed portions 400 should preferably be selected to be sufficiently substantial to be visually discernible by an outside observer, but also not too large to be susceptible to cracks in the tire sidewall. For example, while a greater depth 404 of the recessed portions 400 and a greater height 406 of the raised portions 402 may be more visually discernible to an outside observer for some patterns, if the recessed portions 400 are too deep over time the tire sidewall may be at an unacceptable risk of forming cracks too early in the tire life cycle.
[0060] Although the description thus far has been primarily focused on describing the negative irregular rough surface texture pattern 102, with reference to the pebble pattern 102a depicted in
[0061] Referring now again to
[0062] Referring again to
[0063] As with real sandpaper, the texture of the sandpaper pattern 102c, 102d can vary in terms of its coarseness or grit. Generally, the size of the grain, or in this case the dimensions of the raised portions 602, is proportional to the coarseness of the sandpaper surface. The pattern 102d may be considered a smooth sandpaper pattern 102d, as compared to the rough sandpaper pattern 102c.
[0064] Referring now primarily to
[0065] Referring now primarily to
[0066] Referring now primarily to
[0067] As is generally known, the tread molding portion 902 may include a negative tread pattern. In a further embodiment, there may also be provided a negative irregular rough surface texture pattern 102 on the tread molding portion 902 to provide a unique visual effect on the annular exterior surface 1000 of the tire tread 1010, as well. In one embodiment, the irregular rough surface texture of the tire tread 1010 may be configured to resemble the irregular rough surface texture finish 1004 of the tire sidewall 1002. In other embodiments, the tread molding portion 902 may not include a negative irregular rough surface texture pattern 102. Because tire sidewalls are more visually prominent than the tire tread 1010 when installed on a vehicle, embodiments may only provide the irregular rough surface texture finish 1004 on the tire sidewall 1002, rather than the tire tread 1010.
[0068] During the manufacturing process, the green tire 800 may be placed within the tire mold cavity 904 defined by the tread and sidewall molding surfaces of the tire mold 900, as is generally known. After curing the green tire 800, a pneumatic tire 1008 is formed with the irregular rough surface texture finish 1004 on the tire sidewall 1002 (see
[0069] As is generally known, a tire includes a pair of tire sidewalls axially spaced apart from one another and extending from respective opposite ends of the tire tread 1010. Accordingly, although not shown, it should be apparent that the opposite tire sidewall (not shown in
[0070]
[0071] By providing the tire mold 900 with negative irregular rough surface texture patterns 102, 702, the irregular rough surface texture finish 1004 may be formed integrally with the tire sidewall 1002, rather than, for example, being molded onto the tire, after the green tire 800 is cured, as a separate manufacturing process. Doing so reduces the time, cost, and complexity of the manufacturing process, as compared with, for example, a process with a separate post-curing step.
[0072] A novel and efficient tire mold, pneumatic tire, and method of producing the same has been disclosed to provide an irregular rough surface texture finish on the annular exterior surface of the tire that provides a unique textured visual appearance. Embodiments provide irregular rough surface texture finishes with recessed portions non-uniformly disposed between irregular raised portions on a tire sidewall. In one embodiment, the rough surface texture finish may resemble rough sandpaper and, in an alternative embodiment, the rough surface texture finish may resemble a non-uniformly spaced apart pebble arrangement.