SHORT-CIRCUIT-PROTECTION ELECTRONIC SWITCH
20180013282 · 2018-01-11
Assignee
Inventors
Cpc classification
H02H3/04
ELECTRICITY
H03K2217/0027
ELECTRICITY
International classification
Abstract
The present invention discloses a short-circuit-protection electronic switch serial connect to the load, which is applied to the load control in a DC or AC power supply occasion. With load over-current and short-circuit-protection function, it is characterized in that the primary switch component is a part of the cut-off-type positive feedback protective trigger circuit, the primary switch component and the positive feedback gate element form a cut-off-type positive feedback protective trigger circuit. It can be widely applied to directly turn-on and turn-off control of all kinds of serial connection AC or DC load devices phase angle control and PWM control fields.
Claims
1. A short-circuit-protection electronic switch applied to DC circuits, comprising: a DC primary switch component; a gate current limiting component; a voltage follower component; a positive feedback gate component; a feedback setting component; a DC current sense unit; and a control unit; wherein an input of the DC primary switch component is connected to an output of the positive feedback gate component and one port of the gate current limiting component; and an other port of the gate current limiting component is connected to a gate control input; an output of the DC primary switch component is connected to a first DC serial connect output and simultaneously connected to an output of the voltage follower component; the common of the DC primary switch component is connected to an input of the DC current sense unit; a common of the DC current sense unit is connected to a second DC serial connect output and simultaneously connected to a control ground; an output of the DC current sense unit is connected to the input of the DC primary switch component, one port of the gate current limiting component and the output of the positive feedback gate component; a common of the positive feedback gate component is connected to the control ground; an input of the voltage follower component is connected to a stable bias voltage source; the common of the voltage follower component is connected to one port of the feedback setting component; and the other port of the feedback setting component is connected to an input of the positive feedback gate component and simultaneously connected to the start-up output of the control unit; a power supply input of the control unit is connected to a control power supply; a second input of the control unit is connected to the gate control input, while a first input of the control unit is connected to the common of the voltage follower component; the control unit has an internal inhibit output and an external inhibit output end; the internal inhibit output is connected to the output of the positive feedback gate component, while the external inhibit output end is connected to the inhibit input end of an external gate driver; when the DC primary switch component is in an OFF state, a first control voltage or a first control current is provided as input in the gate control input, if at this time a load current going through a DC load is lower than a protective preset value, the control unit will output a start-up signal to the input of the positive feedback gate component via a start-up output end to implement load start-up and turn-on operations, in this case the DC primary switch component shifts from a cut-off state to an amplification state then access to a saturated conduction state, so that the DC primary switch component is in an ON state; when the DC primary switch component is in the ON state, if a second switch control voltage or a second control current is provided as input to the gate control input, the DC primary switch component shifts from the saturated conduction state to the amplification state and eventually access to the cut-off state, so that the DC primary switch component is in the OFF state; and when the DC current sense unit detects that the load current is higher than the protective preset value, a cut-off-type positive feedback protective trigger circuit is triggered to turn off the DC primary switch component.
2. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 1, wherein the DC primary switch component and the positive feedback gate component form the cut-off-type positive feedback protective trigger circuit; a feedback path of the cut-off-type positive feedback protective trigger circuit goes through the voltage follower component, and the DC primary switch component is a part of the cut-off-type positive feedback protective trigger circuit.
3. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 2, wherein the feedback path of the cut-off-type positive feedback protective trigger circuit successively passes through the output of the DC primary switch component, to the output of the voltage follower component, to the common of the voltage follower component, to a feedback setting element, to the input of the positive feedback gate component, to the output of the positive feedback gate component, to the input of the DC primary switch component.
4. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 1, wherein an output follower voltage of the voltage follower component outputs a stable voltage independent of an external power supply to support low-power devices when the DC primary switch component is in the OFF state.
5. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 1, wherein the control unit is configured to provide a load failure signal and protection function, restart after load failure function, control power supply low voltage lockout function, switch overheat signal and protection function, and primary switch component failure signal function; wherein the first input of the control unit receives an output follower voltage of the voltage follower component, the second input receives a control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and a measured value of the gate control input show that the DC primary switch component is substantially in a load failure OFF state, the control unit will output a load failure signal according to a logical result, and meanwhile the control unit can implement or not implement restart after load failure to the input of the positive feedback gate component via the output of the control unit, according to preset requirements; the first input of the control unit receives the output follower voltage, the second input receives the control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and the measured value of the gate control input show that the DC primary switch component is substantially in the load failure OFF state, the control unit will output a primary switch component failure signal according to the logical result; wherein when the control unit detects that a load failure occurs, if a preset program contains a requirement of the restart after load failure function and the gate control input still maintains the first control voltage or the first control current, the control unit will implement restart after load failure function a short while after the load failure occurs; a process for the restart includes: the output of the control unit giving an instantaneous pulse signal to the input of the positive feedback gate component; driving the positive feedback gate component to secede the saturated conduction state; and driving the DC primary switch component to secede the cut-off state; if at this time a start-up or running current of a serially connected DC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component access to the saturated conduction state, so as to ensure a normal start-up and turn-on of the load; if at this time the start-up or running current of the serially connected DC load is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component to secede the cut-off state and access to the saturated conduction state and then quickly return back to the cut-off state again; the control unit is configured to implement post-load failure restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to power tolerance of the DC primary switch component; the control unit senses a temperature of the DC primary switch component by detecting a sensing value of a temperature sensor component close to the DC primary switch component; if the sensed temperature is higher than the overheat preset value, the control unit will output a primary switch element overheat signal but not turn off the DC primary switch component, or turn off the DC primary switch component via an internal inhibit end and meanwhile output the primary switch element overheat signal.
6. A short-circuit-protection electronic switch applied to AC circuits, comprising: an AC primary switch component, a gate current limiting component, a voltage follower component, a positive feedback gate component, a feedback setting component, an AC current sense unit, and a control unit, wherein an input of the AC primary switch component is connected to the output of the positive feedback gate component and one port of the gate current limiting component, and the other port of the gate current limiting component is connected to a gate control input, a first AC output of the AC primary switch component is connected to a first serially connected AC output, a rectified voltage output of the AC primary switch component is connected to an output of the voltage follower component, a first common of the AC primary switch component is connected to a third input of the AC current sense unit, a second common of the AC primary switch component is connected to a fourth input of the AC current sense unit, the first common or the second common of the AC primary switch component is connected to a control ground, a second AC output of the AC primary switch component is connected to a second serially connected AC output, an output of the AC current sense unit is connected to the input of the AC primary switch component, one port of the gate current limiting component and an output of the positive feedback gate component, a common of the positive feedback gate component is connected to the control ground, an input of the voltage follower component is connected to a stable bias voltage source, a common of the voltage follower component is connected to one port of the feedback setting component, and the other port of the feedback setting component is connected to an input of the positive feedback gate component and simultaneously connected to a start-up output of the control unit; the power supply input of the control unit is connected to the control power supply VCC; its second input is connected to the gate control input Gate, while its first input is connected to the common of the voltage follower component; the control unit has an internal inhibit output Inhibit1 and an external inhibit output Inhibit2; the internal inhibit output is connected to the output of the positive feedback gate component, while the external inhibit output is connected to the inhibit input of the external gate driver; when the AC primary switch component is in the OFF state, input the first control voltage or the first control current in the gate control input, if at this time a load current going through the AC load AL is lower than a protective preset value, the control unit will output the start-up signal to the input of the positive feedback gate component via the start-up output to implement load start-up and turn-on operations, in this case the AC primary switch component will be shifted from a cut-off state to amplification state and access to saturated conduction state, so that the AC primary switch component is in the ON state; when the AC primary switch component is in an ON state, if the AC primary switch component inputs a second switch control voltage or a second control current to the gate control input, the AC primary switch component will be shifted from a saturated conduction state to an amplification state and eventually access to a cut-off state, so that the AC primary switch component is in an OFF state; when the AC current sense unit detects that the load current is higher than the protective preset value, a cut-off-type positive feedback protective trigger circuit is triggered to turn off the AC primary switch component.
7. The short-circuit-protection electronic switch applied to AC circuits as claimed in claim 6, wherein the AC primary switch component and the positive feedback gate component form the cut-off-type positive feedback protective trigger circuit; a feedback path of the cut-off-type positive feedback protective trigger circuit goes through the voltage follower component, and the AC primary switch component is a part of the cut-off-type positive feedback protective trigger circuit.
8. The short-circuit-protection electronic switch applied to AC circuits as claimed in claim 7, wherein the feedback path of the cut-off-type positive feedback protective trigger circuit successively goes through the rectified voltage output of the AC primary switch component, to the output of the voltage follower component, to the common of the voltage follower component, to a feedback setting component, to the input of the positive feedback gate component, to the output of the positive feedback gate component, to the input of the AC primary switch component.
9. The short-circuit-protection electronic switch applied to AC circuits as claimed in claim 8, wherein the output follower voltage of the voltage follower component outputs a stable voltage that does not depend on an external power supply to support low-power devices when the AC primary switch component is in the OFF state.
10. The short-circuit-protection electronic switch applied to AC circuits as claimed in claim 9, wherein wherein the control unit is configured to provide a load failure signal and protection function, restart after load failure function, control power supply low voltage lockout function, switch overheat signal and protection function, and primary switch component failure signal function; wherein the first input of the control unit receives the follower output voltage value of the voltage follower component, the second input receives a control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and a measured value of the gate control input show that the AC primary switch component is substantially in a load failure OFF state, the control unit will output a load failure signal according to a logical result, and meanwhile the control unit can implement or not implement restart after load failure to the input of the positive feedback gate component via the output of the control unit, according to preset requirements; the first input of the control unit receives the output follower voltage of the voltage follower component, the second input receives the control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and the measured value of the gate control input show that the AC primary switch component is substantially in a primary switch component failure state, the control unit will output the primary switch component failure signal according to the logical result; wherein when the control unit detects that a load failure occurs, if a preset program contains a requirement of the restart after load failure function and the gate control input still maintains the first control voltage or the first control current, the control unit will implement restart after load failure function a short while after the load failure occurs; a process for the restart includes: the output of the control unit giving an instantaneous pulse signal to the input of the positive feedback gate component, driving the positive feedback gate component to secede the saturated conduction state; and driving the AC primary switch component to secede the cut-off state; if at this time a start-up or running current of a serially connected AC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the AC primary switch component access to the saturated conduction state, so as to ensure a normal start-up and turn-on of the load; if at this time the start-up or running current of the serially connected AC load is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the AC primary switch component to secede the cut-off state and access to the saturated conduction state and then quickly return back to the cut-off state again; the control unit is configured to implement restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to the power tolerance of the AC primary switch component; the control unit senses a temperature of the AC primary switch component by detecting a sensing value of the temperature sensor component close to the AC primary switch component; if the sensing temperature is higher than the overheat preset value, the control unit will output a primary switch component overheat signal but not turn off the AC primary switch component, or turn off the AC primary switch component via an internal inhibit and meanwhile output the primary switch component overheat signal.
11. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 2, wherein the control unit is configured to provide a load failure signal and protection function, restart after load failure function, control power supply low voltage lockout function, switch overheat signal and protection function, and primary switch component failure signal function; wherein the first input of the control unit receives an output follower voltage of the voltage follower component, the second input receives a control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and a measured value of the gate control input show that the DC primary switch component is substantially in a load failure OFF state, the control unit will output a load failure signal according to a logical result, and meanwhile the control unit can implement or not implement restart after load failure to the input of the positive feedback gate component via the output of the control unit, according to preset requirements; the first input of the control unit receives the output follower voltage, the second input receives the control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and the measured value of the gate control input show that the DC primary switch component is substantially in the load failure OFF state, the control unit will output a primary switch component failure signal according to the logical result; wherein when the control unit detects that a load failure occurs, if a preset program contains a requirement of the restart after load failure function and the gate control input still maintains the first control voltage or the first control current, the control unit will implement restart after load failure function a short while after the load failure occurs; a process for the restart includes: the output of the control unit giving an instantaneous pulse signal to the input of the positive feedback gate component; driving the positive feedback gate component to secede the saturated conduction state; and driving the DC primary switch component to secede the cut-off state; if at this time a start-up or running current of a serially connected DC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component access to the saturated conduction state, so as to ensure a normal start-up and turn-on of the load; if at this time the start-up or running current of the serially connected DC load is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component to secede the cut-off state and access to the saturated conduction state and then quickly return back to the cut-off state again; the control unit is configured to implement post-load failure restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to power tolerance of the DC primary switch component; the control unit senses a temperature of the DC primary switch component by detecting a sensing value of a temperature sensor component close to the DC primary switch component; if the sensed temperature is higher than the overheat preset value, the control unit will output a primary switch element overheat signal but not turn off the DC primary switch component, or turn off the DC primary switch component via an internal inhibit end and meanwhile output the primary switch element overheat signal.
12. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 3, wherein the control unit is configured to provide a load failure signal and protection function, restart after load failure function, control power supply low voltage lockout function, switch overheat signal and protection function, and primary switch component failure signal function; wherein the first input of the control unit receives an output follower voltage of the voltage follower component, the second input receives a control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and a measured value of the gate control input show that the DC primary switch component is substantially in a load failure OFF state, the control unit will output a load failure signal according to a logical result, and meanwhile the control unit can implement or not implement restart after load failure to the input of the positive feedback gate component via the output of the control unit, according to preset requirements; the first input of the control unit receives the output follower voltage, the second input receives the control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and the measured value of the gate control input show that the DC primary switch component is substantially in the load failure OFF state, the control unit will output a primary switch component failure signal according to the logical result; wherein when the control unit detects that a load failure occurs, if a preset program contains a requirement of the restart after load failure function and the gate control input still maintains the first control voltage or the first control current, the control unit will implement restart after load failure function a short while after the load failure occurs; a process for the restart includes: the output of the control unit giving an instantaneous pulse signal to the input of the positive feedback gate component; driving the positive feedback gate component to secede the saturated conduction state; and driving the DC primary switch component to secede the cut-off state; if at this time a start-up or running current of a serially connected DC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component access to the saturated conduction state, so as to ensure a normal start-up and turn-on of the load; if at this time the start-up or running current of the serially connected DC load is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component to secede the cut-off state and access to the saturated conduction state and then quickly return back to the cut-off state again; the control unit is configured to implement post-load failure restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to power tolerance of the DC primary switch component; the control unit senses a temperature of the DC primary switch component by detecting a sensing value of a temperature sensor component close to the DC primary switch component; if the sensed temperature is higher than the overheat preset value, the control unit will output a primary switch element overheat signal but not turn off the DC primary switch component, or turn off the DC primary switch component via an internal inhibit end and meanwhile output the primary switch element overheat signal.
13. The short-circuit-protection electronic switch applied to DC circuits as claimed in claim 4, wherein the control unit is configured to provide a load failure signal and protection function, restart after load failure function, control power supply low voltage lockout function, switch overheat signal and protection function, and primary switch component failure signal function; wherein the first input of the control unit receives an output follower voltage of the voltage follower component, the second input receives a control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and a measured value of the gate control input show that the DC primary switch component is substantially in a load failure OFF state, the control unit will output a load failure signal according to a logical result, and meanwhile the control unit can implement or not implement restart after load failure to the input of the positive feedback gate component via the output of the control unit, according to preset requirements; the first input of the control unit receives the output follower voltage, the second input receives the control voltage or current value of the gate control input; if the output follower voltage of the voltage follower component and the measured value of the gate control input show that the DC primary switch component is substantially in the load failure OFF state, the control unit will output a primary switch component failure signal according to the logical result; wherein when the control unit detects that a load failure occurs, if a preset program contains a requirement of the restart after load failure function and the gate control input still maintains the first control voltage or the first control current, the control unit will implement restart after load failure function a short while after the load failure occurs; a process for the restart includes: the output of the control unit giving an instantaneous pulse signal to the input of the positive feedback gate component; driving the positive feedback gate component to secede the saturated conduction state; and driving the DC primary switch component to secede the cut-off state; if at this time a start-up or running current of a serially connected DC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component access to the saturated conduction state, so as to ensure a normal start-up and turn-on of the load; if at this time the start-up or running current of the serially connected DC load is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component to secede the cut-off state and access to the saturated conduction state and then quickly return back to the cut-off state again; the control unit is configured to implement post-load failure restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to power tolerance of the DC primary switch component; the control unit senses a temperature of the DC primary switch component by detecting a sensing value of a temperature sensor component close to the DC primary switch component; if the sensed temperature is higher than the overheat preset value, the control unit will output a primary switch element overheat signal but not turn off the DC primary switch component, or turn off the DC primary switch component via an internal inhibit end and meanwhile output the primary switch element overheat signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0056] The invention is further detailed in combination with the embodiments as follows.
Embodiment 1
[0057] This embodiment provides a short-circuit-protection electronic switch applied to DC circuits, as shown in
[0058] The input of the DC primary switch component 10 is connected to the output of the positive feedback gate component 30 and one port of the gate current limiting component 14, and simultaneously goes through a surge absorbing component 11 to connect the control ground, and the other port of the gate current limiting component 14 is connected to the gate control input Gate, the output of the DC primary switch component 10 is connected to the first DC serial connect output PD1 and simultaneously connected to the output of the voltage follower component 20, the common of the DC primary switch component 10 is connected to the input of the DC current sense unit 40, the common of the DC current sense unit 40 is connected to the second DC serial connect output PD2 and simultaneously connected to the control ground, the output of the DC current sense unit 40 is connected to the input of the DC primary switch component 10, one port of the gate current limiting component 14 and the output of the positive feedback gate component 30, the common of the positive feedback gate component 30 is connected to the control ground, the input of the voltage follower component 20 is connected to a stable bias voltage source, the common of the voltage follower component 20 outputs the follower voltage VR and goes through the voltage follower current limiting component 24 to connect one port of the diode 23, and the other port of the diode 23 is connected to the follower power supply output VS, the common of the voltage follower component 20 is connected to one port of the feedback setting component 25, and the other port of the feedback setting component 25 is connected to the input of the positive feedback gate component 30 and simultaneously connected to the start-up output ST of the control unit 50.
[0059] The power supply input of the control unit 50 is connected to the control power supply VCC; its second input 520 is connected to the gate control input Gate, while its first input 510 is connected to the common of the voltage follower; the control unit 50 has an internal inhibit output Inhibit1 and an external inhibit output end Inhibit2; the internal inhibit output Inhibit1 is connected to the output of the positive feedback gate component 30, while the external inhibit output Inhibit2 is connected to the inhibit input of the external gate driver.
[0060] When the DC primary switch component 10 is in the OFF state, input the first control voltage or the first control current in the gate control input Gate, if at this time the load current going through the DC load DL is lower than the protective preset value, the control unit 50 will output the start-up signal to the input of the positive feedback gate component 30 via the start-up output ST to implement load start-up and turn-on operations, in this case the DC primary switch component 10 will be shifted from a cut-off state to amplification state and access to saturated conduction state, so that the DC primary switch component 10 is in the ON state.
[0061] When the DC primary switch component 10 is in the ON state, if it inputs the second switch control voltage or the second control current in the gate control input Gate, the DC primary switch component 10 will be shifted from saturated conduction state to amplification state and eventually access to cut-off state, so that the DC primary switch component 10 is in the OFF state.
[0062] When the DC current sense unit 40 detects that the load current is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit is triggered, thus turning off the DC primary switch component 10.
[0063] The DC primary switch component 10 and the positive feedback gate component 30 form a cut-off-type positive feedback protective trigger circuit; the feedback path of the cut-off-type positive feedback protective trigger circuit goes through the voltage follower component 20, and the DC primary switch component 10 is a part of the cut-off-type positive feedback protective trigger circuit.
[0064] The feedback path of the cut-off-type positive feedback protective trigger circuit successively goes through: the output of the DC primary switch component 10 to the voltage follower current limiting component 24 to the output of the voltage follower component 20 to the common of the voltage follower 20 to the feedback setting component 25 to the input of the positive feedback gate component 30 to the output of the positive feedback gate component 30 to the input of the DC primary switch component 10.
[0065] The output follower voltage VR of the voltage follower component 20 outputs a stable voltage that does not depend on an external power supply to support low-power devices when the DC primary switch component is in the OFF state.
[0066] Functions of the control unit 50 comprise: load failure signal and protection function, post-load failure restart function, low voltage lockout function UVLO of control power supply VCC, switch overheat signal and protection function, and primary switch component failure signal function.
[0067] Specific functions of the control unit 50 comprise: the first input 510 of the control unit 50 receives the follower output voltage value VR of the voltage follower component 20, and the second input end 520 receives the control voltage or current value of the gate control input Gate; if the output follower voltage VR of the voltage follower component 20 and the measured value of the gate control input Gate show that the DC primary switch component 10 is substantially in the load failure OFF state, the control unit 50 will output the load failure signal according to the logical result, and meanwhile it can implement or not implement after load failure function at the input of the positive feedback gate component 30 via the output ST, according to the preset requirements.
[0068] The first input 510 of the control unit 50 receives the follower output voltage value VR, and the second input 520 receives the control voltage or current value of the gate control input Gate; if the output follower voltage VR of the voltage follower component 20 and the measured value of the gate control input Gate show that the DC primary switch component 10 is substantially in the load failure OFF state, the control unit 50 will output the primary switch component failure signal according to the logical result.
[0069] Methods of implementing the restart after load failure function: when the control unit 50 detects that a load failure occurs, if the preset program contains the requirement of the restart after load failure function and the gate control input Gate still maintains the first control voltage or the first control current, it will implement post-load failure restart after load failure function a short while after the load failure occurs; the detailed restart process is, the output ST gives an instantaneous pulse signal to the input of the positive feedback gate component 30, driving the positive feedback gate component 30 secede the saturated conduction state, and the DC primary switch component 10 secede the cut-off state; if at this time the start-up or running current of the serial connect DC load DL is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component 10 access to the saturated conduction state, so as to ensure the normal start-up and turn-on of the load; if at this time the start-up or running current of the serial connect DC load DL is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the DC primary switch component 10 secede the cut-off state and access to the conduction state, and then quickly return back to the cut-off state again.
[0070] It can implement restart after load failure function one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to the power tolerance of the DC primary switch component 10.
[0071] The control unit 50 senses the temperature of the DC primary switch component 10 by detecting the sensing value of the temperature sensor component close to the DC primary switch component 10; if the sensing temperature is higher than the overheat preset value, the control unit 50 will output the primary switch component overheat signal but not turn off the DC primary switch component 10, or turn off the DC primary switch component 10 via the internal inhibit Inhibit1 and meanwhile output the primary switch component overheat signal.
[0072] Specific action processes of the cut-off-type positive feedback protective trigger circuit are as follows.
[0073] In the case that the DC load DL is higher than the protective preset value, when the DC primary switch component 10 is shifted from a cut-off area to saturated conduction state through amplification state or the primary switch component 10 has been in a normal ON state of saturated conduction, the cut-off-type positive feedback protective trigger circuit receives an out-of-limit signal from the DC current sense unit 40, thus triggering a protective action; in the initial stage of the protective action, by the way that the output of the DC current sense unit 40 controls the load current between the output and the common of the DC primary switch component 10, the DC primary switch component 10 is shifted from saturated conduction state to amplification state; the state transition triggers an increase in absolute value of the voltage between output ends of the DC primary switch component 10, and the increase in absolute value of the voltage goes through the output 120 of the DC primary switch component 10 to access to the voltage follower current limiting component 24 and then access to the input of the voltage follower access to 20; as the voltage follower bias input VB exists stably, and the input and the common of the voltage follower access to 20 are in a conduction state, the increase in the absolute value of the voltage then goes through the output of the voltage follower component 20 to access to the feedback setting component 25 and then access to the input of the positive feedback gate access to 30, thus driving the output of the positive feedback gate component 30 further control the absolute value of the voltage between the output and the common of the DC primary switch component 10 which further increases; the further increase once again goes through the output of the DC primary switch component 10, the voltage follower current limiting component 24, the voltage follower component 20, the feedback setting component 25 and the positive feedback gate component 30 and then access toes the input of the DC primary switch component 10, thus triggering a further increase in the absolute value of the voltage between the output and the common of the DC primary switch component 10; it repeats the process and eventually drives the DC primary switch component 10 quickly access to the cut-off state from the saturated conduction state.
[0074] Preferably, as shown in
[0075] Preferably, as shown in
[0076] Preferably, as shown in
Embodiment 2
[0077] This embodiment provides a short-circuit-protection electronic switch applied to AC circuits, as shown in
[0078] The input of the AC primary switch component 1A is connected to the output of the positive feedback gate component 30 and one port of the gate current limiting component 14, and simultaneously goes through a surge absorbing component 11 to connect the control ground, and the other port of the gate current limiting component 14 is connected to the gate control input Gate;
[0079] The first AC output 12A of the AC primary switch component 1A is connected to the first serial connect AC output PA1, and the rectified voltage output (170) of the AC primary switch component 1A is connected to the output of the voltage follower component 20.
[0080] The first common 150 of the AC primary switch component 1A is connected to the third input 41A of the AC current sense unit 4A, the second common 160 of the AC current sense unit 1A is connected to the fourth input 43A of the AC current sense unit 4A, the first common 150 or the second common 160 of the AC primary switch component 1A is connected to the control ground, the second AC output 13A of the AC primary switch component 1A is connected to the second AC serial connect output PA2, the output end of the AC current sense unit 4A is connected to the input of the AC primary switch component 1A, one port of the gate current limiting component 14 and the output of the positive feedback gate component 30, the common of the positive feedback gate component 30 is connected to the control ground, the input of the voltage follower component 20 is connected to a stable bias voltage source, the common of the voltage follower component 20 outputs the follower voltage VR and goes through the voltage follower current limiting component 24 to connect one port of the diode 23, and the other port of the diode 23 is connected to the follower power supply output VS, the common of the voltage follower component 20 is connected to one of the feedback setting component 25, and the other port of the feedback setting component 25 is connected to the input of the positive feedback gate component 30 and simultaneously connected to the start-up output ST of the control unit 50.
[0081] The power supply input of the control unit 50 is connected to the control power supply VCC; its second input 520 is connected to the gate control input Gate and simultaneously connected to the other port of the gate current limiting component 14, while its first input 510 is connected to the common of the voltage follower 20; the control unit 50 has an internal inhibit output Inhibit1 and an external inhibit output Inhibit2; the internal inhibit output Inhibit1 is connected to the output of the positive feedback gate component 30, while the external inhibit output Inhibit2 is connected to the inhibit input of the external gate driver.
[0082] When the AC primary switch component 1A is in the OFF state, input the first control voltage or the first control current in the gate control input Gate, if at this time the load current going through the AC load AL is lower than the protective preset value, the control unit 50 will output the start-up signal to the input of the positive feedback gate component 30 via the start-up output ST to conduct load start-up and turn-on operations, in this case the AC primary switch component 1A will be shifted from a cut-off state to amplification state and then access to saturated conduction state, so that the AC primary switch component 1A is in the ON state.
[0083] When the AC primary switch component 1A is in the ON state, if it inputs the second switch control voltage or the second control current in the gate control input Gate, the AC primary switch component 1A will be shifted from saturated conduction state to amplification state and eventually access to cut-off state, so that the AC primary switch component 1A is in the OFF state.
[0084] When the AC current sense unit 4A detects that the load current is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit is triggered, thus turning off the AC primary switch component 1A.
[0085] The AC primary switch component 1A and the positive feedback gate component 30 form a cut-off-type positive feedback protective trigger circuit; the feedback path of the cut-off-type positive feedback protective trigger circuit goes through the voltage follower component 20, and the AC primary switch component 1A is a part of the cut-off-type positive feedback circuit.
[0086] The feedback path of the cut-off-type positive feedback protective trigger circuit successively goes through: the rectified voltage output 170 of the AC primary switch component 1A to the output of the voltage follower component 20 to the common of the voltage follower component 20 to the feedback setting component 25 to the input of the positive feedback gate component 30 to the output of the positive feedback gate component 30 to the input of the AC primary switch component 1A.
[0087] The output follower voltage VR of the voltage follower component 20 outputs a stable voltage that does not depend on an external power supply to support low-power devices when the AC primary switch component is in the OFF state.
[0088] Functions of the control unit 50 comprise: load failure signal and protection function, control power supply VCC low voltage lockout function ULVO, switch overheat signal and protection function, and primary switch component failure signal function.
[0089] Specific functions of the control unit 50 comprise: the first input 510 of the control unit 50 receives the follower output voltage value VR of the voltage follower component 20, the second input 520 receives the control voltage or current value of the gate control input Gate; if the output follower voltage VR of the voltage follower component 20 and the measured value of the gate control input Gate show that the AC primary switch component 1A is substantially in the load failure OFF state, the control unit 50 will output the load failure signal according to the logical result, and meanwhile it can implement or not implement restart after load failure to the input of the positive feedback gate component 30 via the output ST, according to the preset requirements.
[0090] The first input 510 of the control unit 50 receives the follower output voltage value VR, the second input 520 receives the control voltage or current value of the gate control input end Gate; if the output follower voltage VR of the voltage follower component 20 and the measured value of the gate control input Gate show that the DC primary switch component 1A is substantially in the load failure OFF state, the control unit 50 will output the primary switch component failure signal according to the logical result.
[0091] Methods of implementing the restart after load failure: when the control unit 50 detects that a load failure occurs, if the preset program contains the requirement of the restart after load failure function, it will implement restart after load failure function a short while after the load failure occurs; the detailed restart process is, the output ST gives an instantaneous pulse signal to the input of the positive feedback gate component 30, driving the positive feedback gate component 30 secede the saturated conduction state, and the AC primary switch component 1A secede the cut-off state; if at this time the start-up or running current of the serial connect AC load is lower than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the AC primary switch component 1A enter the saturated conduction state, so as to ensure the normal start-up and turn-on of the load; if at this time the start-up or running current of the serial connect AC load AL is higher than the protective preset value, the cut-off-type positive feedback protective trigger circuit will drive the AC primary switch component 1A secede the cut-off state and access to the conduction state, and then quickly return back to the cut-off state again;
[0092] It can implement post-load failure one-time restart or multiple restarts or stop restarting upon many times of invalid restarts, according to the power tolerance of the AC primary switch component 1A.
[0093] The control unit 50 senses the temperature of the AC primary switch component 1A by detecting the sensing value of the temperature sensor component close to the AC primary switch component 1A; if the sensing temperature is higher than the overheat preset value, it will output the primary switch component overheat signal but not turn off the AC primary switch component 1A, or turn off the AC primary switch component 1A via the internal inhibit Inhibit1 and meanwhile output the primary switch component overheat signal.
[0094] Specific action processes of the cut-off-type positive feedback protective trigger circuit are as follows.
[0095] In the case that the AC load AL is higher than the preset value, when the AC primary switch component 1A is shifted from a cut-off state to saturated conduction state through amplification state, or the primary switch component 1A has been in a normal ON state of saturated conduction, the cut-off-type positive feedback protective trigger circuit receives an out-of-limit signal from the AC current sense unit 4A, thus triggering a protective action; in the initial stage of the protective action, by the way that the output 42A of the AC current sense unit 4A controls the load current between the first AC output 12A and the second AC output 13A of the AC primary switch component 1A, the AC primary switch component 1A is shifted from saturated conduction state to amplification state; the state transition triggers an increase in absolute value of the voltage between the first AC output 12A and the second AC output 13A of the AC primary switch component 1A, and the increase in absolute value of the voltage goes through the diode 16 and diode 17 to access to the voltage follower current limiting component 24 and then access to the output 220 of the voltage follower component 20; as the bias voltage VB of the input 210 exists, and the output 220 and the common 230 of the voltage follower component 20 are in conduction state, the increase in the absolute value of the voltage then goes through the common 230 of the voltage follower component 20 to reach the feedback setting component 25 and then access to the input 310 of the positive feedback gate component 30, thus driving the output 320 of the positive feedback gate component 30 further control the absolute value of the voltage between the first AC output 120 and the second AC output 130 of the AC switch component 1A which further increases; the further increase in the absolute value of the voltage once again goes through the diode 16 and diode 17 of the AC primary switch component 1A, the voltage follower current limiting component 24, the voltage follower component 20, the feedback setting component 25 and the positive feedback gate component 30 and then access toes the input 11A of the AC primary switch component 1A, thus triggering a further increase in the absolute value of the voltage between AC outputs of the AC primary switch component; it repeats the process and eventually drives the AC primary switch component 1A quickly access to the cut-off state from the saturated conduction state.
[0096] Preferably, as shown in
[0097] Preferably, as shown in
[0098] Preferably, as shown in
Embodiment 3
[0099] Preferably,
[0100] Taking into account the possible emergence of an extreme situation, such as damage or overheat protection action of the primary switching component, the short-circuit-protection electronic switch also has a primary switch component failure signal output Switch Failure, which can be used to control a breaker with mechanical contact cut-off function, an electromagnetic relay, a contact or a magnetic latching relay, and a contact so as to implement a backup safety conversion upon failure of the main electronic switch.
Embodiment 4
[0101] Preferably,
[0102] Taking into account the possible emergence of an extreme situation, such as damage or overheat protection action of the primary switching component, the short-circuit-protection electronic switch also has a primary switch component failure signal output Switch Failure, which can be used to control a breaker with mechanical contact cut-off function, an electromagnetic relay, a contact or a magnetic latching relay, and a contact so as to implement a backup safety conversion upon failure of the main electronic switch.
Embodiment 5
[0103] Preferably,
[0104] In some special cases, if the power of the serial connect load is large enough, it can use the passive output coupler featuring optoelectronic isolation 63 to form an electronic relay with internal power supply, based on the two-wire switch control as shown in
[0105] Taking into account the possible emergence of an extreme situation, such as damage or overheat protection action of the primary switching component, the short-circuit-protection electronic switch also has a primary switch component failure signal output Switch Failure, which can be used to control a breaker with mechanical cut-off function, an electromagnetic relay, a contact or a magnetic latching relay, and a contact so as to implement a backup safety conversion upon failure of the main electronic switch.
Embodiment 6
[0106] Preferably,
Embodiment 7
[0107]
[0108] The present invention provides a short-circuit-protection electronic switch which is serial connect to the load and directly controls the load to conduct start-up, turn-on and turn-off operations; when the current sense unit detects that the load start-up or running current is higher than the preset threshold value during the load turn-on or start-up process, the internal cut-off-type positive feedback protective trigger circuit is activated, so as to cut off the current serial connect to the load to implement the load over-current and short-circuit protection. The electronic switch can be directly used as a load switch, and it is provided with load over-current and protection function, and can constitute components such as a universal short-circuit-protection electronic switch, two-wire short-circuit-protection electronic switch, short-circuit-protection electronic relay and short-circuit-protection phase angle control or PWM electronic switch.
[0109] Obviously, the above embodiments are only examples given for a clear description, and not intended to limit the embodiments. Those skilled in this art can make other forms of modifications and variations based on the description given above. There is no need and no way to give any other examples for all embodiments. All the obvious modifications and variations based on the solutions herein should be covered in the protection scope of the Claims of the present invention.