SYSTEM AND METHOD FOR USING ULTRAMICROPOROUS CARBON FOR THE SELECTIVE REMOVAL OF NITRATE WITH CAPACITIVE DEIONIZATION
20200247693 ยท 2020-08-06
Inventors
- Patrick Campbell (Oakland, CA, US)
- Maira Ceron Hernandez (Brentwood, CA, US)
- Steven Hawks (Livermore, CA, US)
- Colin Loeb (Fairfield, CA, US)
- Tuan Anh Pham (Livermore, CA, US)
- Michael Stadermann (Pleasanton, CA, US)
Cpc classification
B01J13/0091
PERFORMING OPERATIONS; TRANSPORTING
C01B32/05
CHEMISTRY; METALLURGY
B01D61/428
PERFORMING OPERATIONS; TRANSPORTING
B01J13/0026
PERFORMING OPERATIONS; TRANSPORTING
H01G11/24
ELECTRICITY
B01D61/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F1/469
CHEMISTRY; METALLURGY
Abstract
The present disclosure relates to a flow through electrode, capacitive deionization (FTE-CDI) system which is able to adsorb nitrates from water being treated using the system. The system makes use of a pair of electrodes arranged generally parallel to one another, with a water permeable dielectric sandwiched between the electrodes. The electrodes receive a direct current voltage from an electrical circuit. At least one of the electrodes is formed from a carbon material having a hierarchical pore size distribution which includes a first plurality of pores having a width of no more than about 1 nm, and a second plurality of micro-sized pores. The micron-sized pores enable a flow of water to be pushed through the electrodes while the first plurality of pores form adsorption sites for nitrate molecules carried in the water flowing through the electrodes.
Claims
1. A flow through electrode, capacitive deionization (FTE-CDI) system comprising: a pair of electrodes arranged generally parallel to one another; a water permeable dielectric arranged between the electrodes so as to be sandwiched between the electrodes; an electrical circuit for applying a direct current voltage across the electrodes; and at least one of the electrodes being formed from a carbon material having a hierarchical pore size distribution, the hierarchical pore size distribution including a first plurality of nano-sized pores having a width of no more than about 1 nm, and a second plurality of pores having micron-sized pores that enable a flow of water to be pushed through the electrode, the first plurality of pores forming adsorption sites for nitrate molecules carried in the water flowing through the at least one electrode.
2. The system of claim 1, wherein both of the pair of electrodes comprise carbon material having the hierarchical pore size distribution.
3. The system of claim 1, wherein at least one of the electrodes comprises a carbon aerogel.
4. The system of claim 1, wherein both of the electrodes comprise carbon aerogel.
5. The system of claim 1, wherein the dielectric comprises a non-conductive, water permeable paper.
6. The system of claim 5, wherein the dielectric comprises a polymer membrane which allows a flow of the water therethrough.
7. The system of claim 1, further comprising a pair of header plates disposed against each of the electrodes, for assisting in channeling a flow of water to be treated by the system into a first one of the pair of electrodes, and for receiving a flow of treated water out from a second one of the pair of electrodes.
8. The system of claim 7, wherein at least one of the header plates comprises an ultraviolet transparent acrylic material.
9. The system of claim 1, further comprising a pair of current collectors coupled to the electrodes.
10. The system of claim 9, wherein the pair of current collectors comprise graphite current collectors.
11. An ultramicroporous electrode for use in a flow through, capacitive deionization (FTE-CDI) system for adsorbing nitrate molecules contained in water being fed into the electrode for treatment, the electrode comprising: a carbon aerogel member having a hierarchical pore size distribution, the hierarchical pore size distribution including: a first plurality of ultramicropores randomly distributed throughout a thickness of the carbon aerogel member, and each forming a slit having a width of no more than about 1 nm; and a second plurality of micron-sized pores randomly distributed throughout the thickness of the carbon aerogel member and being sufficiently large to enable fluid flow paths to be formed through the entire thickness of the carbon aerogel member, which enable a flow of water to be pushed through the thickness of the carbon aerogel member; and the first plurality of pores forming adsorption sites for capturing nitrate molecules carried in the water flowing through the carbon aerogel member.
12. The electrode of claim 11, further comprising: an electrical circuit; including an additional carbon aerogel electrode; a dielectric member separating the carbon aerogel member and the additional carbon aerogel member; and the electrical circuit transmitting an electric current to the carbon aerogel members while a quantity of water is flowed through the carbon aerogel member and the additional carbon aerogel member.
13. A method for making a carbon aerogel electrode material, the method comprising: making a wet organic sol-gel form; carbonizing the sol-gel form at a temperature of from about 900 C. to about 1000 C., for from about 2 to about 4 hours; and activating the carbonized sol-gel under carbon dioxide flow, for from about 0.5 to about 1.5 hours, at from about 900 C. to about 1000 C.
14. The method of claim 13, wherein the wet organic sol-gel form is a resorcinol-formaldehyde sol-gel.
15. The method of claim 14, wherein the making a wet organic sol-gel form comprises: making an aqueous solution of resorcinol and formaldehyde; mixing the aqueous solution with an alcohol (preferably methanol) and an acid (preferably acetic acid) to make a sol-gel precursor; curing the sol-gel precursor in a mold; and aging the sol-gel.
16. The method of claim 13, wherein the wet organic sol-gel form is a sheet having a thickness of from about 300 m to about 700 m.
17. The method of claim 16, wherein the sheet is cut from a block of aged resorcinol-formaldehyde sol-gel.
18. The method of claim 13, further comprising washing the sol-gel form with water and exchanging water in the sol-gel form with acetone prior to the carbonizing.
19. The method of claim 13, wherein the carbonizing is conducted under nitrogen.
20. A method for making a carbon aerogel electrode material adapted to adsorb predetermined, non-spherical shaped ions flowing through the carbon aerogel electrode material, the method comprising: making a wet organic sol-gel form; carbonizing the sol-gel form at a temperature of from about 900 C. to about 1000 C., for from about 2 to about 4 hours; and activating the carbonized sol-gel under carbon dioxide flow, for from about 0.5 to about 1.5 hours, at from about 900 C. to about 1000 C., to form the carbon aerogel electrode material, which has pores shaped to capture the predetermined, non-spherical shaped ions flowing therethrough.
21. A flow through electrode, capacitive deionization (FTE-CDI) system comprising: a pair of electrodes arranged generally parallel to one another; a water permeable dielectric arranged between the electrodes so as to be sandwiched between the electrodes; an electrical circuit for applying a direct current voltage across the electrodes; and at least one of the electrodes being formed from a carbon material having a hierarchical pore size distribution, the hierarchical pore size distribution including a first plurality of nano-sized pores each having a predetermined, non-spherical shape and dimensions, and a second plurality of pores having micron-sized pores that enable a flow of water to be pushed through the electrode, the first plurality of pores forming adsorption sites for adsorbing ions which have a shape and dimensions generally in accordance with the predetermined, non-spherical shape of the first plurality of nano-sized pores, and carried in the water flowing through the at least one electrode.
22. The system of claim 21, wherein the predetermined, non-spherical shape of each one of the pores of the first plurality of pores comprises a planar, slit-like shape.
23. The system of claim 21, wherein the first plurality of pores each comprise a width of no more than about 1 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
[0013]
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[0022]
DETAILED DESCRIPTION
[0023] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
[0024] The present disclosure relates to FTE-CDI systems and methods which employ a new material in a new geometry to further increase the process rate compared to the typical flow between the electrodes of a CDI system. The present system and method introduces a FTE-CDI system which uses a new carbon material (CO.sub.2 activated AARF) for the electrodes of the system, described more fully in the following paragraphs, which has a hierarchical pore size distribution. The hierarchical pore size distribution includes a first plurality of sub-nanometer scale pores (ultramicropores) to provide adsorption sites, while a second plurality of pores are included which form micron-sized pores through which water can be pushed at relevant flow rates without requiring a substantial amount of energy. This material can now be used in a different geometry: rather than passing water between the electrodes, the water is pushed through the electrodes. Instead of relying on diffusion, the salt is actively pushed into and out of the capacitor, which reduces desalination time substantially.
[0025]
[0026] The electrodes 102 and 104 are arranged such that a flow of the feed water flows through the electrodes 102 and 104 and in a direction parallel to an electric field applied across the electrodes 102 and 104. While only a single pair of electrodes 102/104 is shown in
[0027] With further reference to
[0028] Header plates 150 and 152 are disposed to sandwich the electrodes 102 and 104 and the separator 114. The header plates 150 and 152 are made of, e.g., ultraviolet (UV) transparent acrylic material. Alternative to acrylic, other transparent plastic materials may also be used (e.g., polycarbonate). The header plates 150 provides structural support to the electrodes 102 and 104 and the separator 114.
[0029] An epoxy 154 may be disposed between the header plates 150 and 152 and surrounding the electrodes 102 and 104 and the separator 114. The epoxy 154 may be, e.g., UV-curable epoxy. The header plates 150 and 152 and the epoxy 154 define a space that accommodates the electrodes 102 and 104 and the separator 114. In some embodiments, a combination of the header plates 150 and 152, the electrodes 102 and 104, the separator 114, the current collectors 138 and 140, and the epoxy 154 is referred to as a cell (e.g., an FTE-CDI cell, or a flow through cell). Again, it will be understood that in a commercial application, a large plurality of instances of the system 100 (with the system representing one cell) is likely to be used.
[0030] The FTE-CDI system 100 includes an input flow line 122 and an output flow line 124. In some embodiments, the input flow line 122 and the output flow line 124 are part of the system 100. In some embodiments, the system 100 may include multiple input flow lines and/or multiple output flow lines.
[0031] The header plate 150 includes one or more flow channels formed therein. For example, as shown in
[0032] Because the space accommodating the electrodes 102 and 104 and the separator 104 is sealed by the epoxy 154, water can only flow into and out of the cell through the flow lines 122 and 124. Thus, during operation, water flow into the FTE-CDI system 100 through the input flow line 122, the channel 151 of the header plate 150 (or multiple channels), the electrode 102, the separator 114, the electrode 104, the channel 153 of the header plate 152 (or multiple channels), and the output flow line 124.
[0033] In operation during a charging stage, as the water flows through the electrodes 102 and 104, ions from the water are attracted to the electrodes 102 and 104 and adsorb to the surfaces of the porous electrodes 102 and 104. During a discharging stage, to avoid ion saturation on the electrodes 102 and 104, the electrodes 102 and 104 are short-circuited or applied with a reverse electrical potential difference (e.g., by the electric circuit 110). As a result, ions previously adsorbed on the electrode surfaces are flushed into waste water flowing through the electrodes 102 and 104.
[0034] Electrode Construction
[0035] The electrodes 102 and 104 of the system 100 are new and effectively work to capture nitrate molecules from fluids (e.g., water) flowing through the electrodes. As shown in highly simplified representative form in
[0036] The ultramicropores 102a of the electrodes 102 and 104 are a highly important feature which enables the system 100 to selectively remove nitrate over other ions, especially common divalent species. The reason for this is that the ultramicropores 102a formed in the electrodes 102/104 (e.g., carbon aerogel) tend to have slit-shaped pores, as shown in highly simplified form in
[0037] The electrodes 102 and 104 were formed in the same manner, and therefore the following discussion will reference only the forming of the electrode 102. The flowchart 200 of
[0038] It is important to note that the resulting aerogel is activated to have the 0.3 cm.sup.3/g microporosity with pore sizes almost all being below 1 nm in width.
[0039] The electrosorption selectivity of the activated aerogel electrode 102 described above was measured in a flow-through electrode CDI cell, the results of which are shown in
[0040]
[0041] While various embodiments have been described, those skilled in the art will recognize modifications or variations which might be made without departing from the present disclosure. The examples illustrate the various embodiments and are not intended to limit the present disclosure. Therefore, the description and claims should be interpreted liberally with only such limitation as is necessary in view of the pertinent prior art.
[0042] Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0043] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having, are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0044] When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0045] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
[0046] Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0047] As used herein, the term about, when applied to the value for a parameter of a composition or method of this technology, indicates that the calculation or the measurement of the value allows some slight imprecision, resulting (for example) from manufacturing variability, without having a substantial effect on the chemical or physical attributes of the composition or method. If, for some reason, the imprecision provided by about is not otherwise understood in the art with this ordinary meaning, then about as used herein indicates a possible variation of up to 5% in the value.