Drain pan extension
11708998 · 2023-07-25
Assignee
Inventors
Cpc classification
F24F13/222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus includes a drain pan configured to receive liquid condensate from a horizontal evaporator coil above the drain pan and a drain pan extension coupled to the drain pan. A pin on the front and rear sides of the drain pan extension is fitted and movable within a corresponding notch in the front and rear sides of the drain pan. The drain pan extension is securably configurable in a first configuration and a second configuration. In the first configuration, the drain pan extension extends above the drain pan at a first angle relative to the drain pan. In the second configuration, at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a second angle, which may be selected for improved capture of liquid condensate from the horizontal evaporator coil.
Claims
1. An apparatus comprising: a drain pan comprising: a pan base; a left pan side extending along a left pan edge of the pan base and extending in an upward direction from the pan base; a right pan side extending along a right pan edge of the pan base and extending in an upward direction from the pan base; a front pan side extending along a front pan edge of the pan base, the front pan side comprising a first horizontal notch, wherein the first horizontal notch: extends along a portion of the front pan side, and comprises a first plurality of vertical grooves; and a rear pan side extending along a rear pan edge of the pan base, the rear pan side comprising a second horizontal notch, wherein the second horizontal notch: extends along a portion of the rear pan side, and comprises a second plurality of vertical grooves; and a drain pan extension slidably coupled to the drain pan, the drain pan extension comprising: an extension base; a front extension side having an outer surface that comprises a first pin configured to fit and move horizontally within the first horizontal notch; and a rear extension side having an outer surface that comprises a second pin configured to fit and move horizontally within the second horizontal notch; wherein the first pin fits within any of the first plurality of vertical grooves of the drain pan and the second pin fits within any of the second plurality of vertical grooves of the drain pan.
2. The apparatus of claim 1, wherein the drain pan extension is securably configurable in at least: a first configuration in which the drain pan extension extends above the drain pan at a first angle relative to the drain pan; and a second configuration in which the bottom extension surface contacts the left pan side, and at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a second angle relative to the drain pan.
3. The apparatus of claim 2, further comprising a horizontal evaporator coil positioned above the drain pan, wherein the second angle is determined based at least in part on a height of the horizontal evaporator coil above the drain pan.
4. The apparatus of claim 2, wherein the second angle is determined based on one or more of a length of the first horizontal notch, a length of the second horizontal notch, a position of one of the first plurality of vertical grooves in the first horizontal notch, and a position of one of the second plurality of vertical grooves in the second horizontal notch.
5. An apparatus comprising: a drain pan comprising: a pan base comprising a top pan surface; a left pan side extending along a left pan edge of the pan base and extending in an upward direction from the top pan surface of the pan base; a right pan side extending along a right pan edge of the pan base and extending in the upward direction from the top pan surface of the pan base; a front pan side extending along a front pan edge of the pan base and extending in the upward direction from the top pan surface, the front pan side comprising a first horizontal notch, wherein the first horizontal notch: extends along a portion of the front pan side, and comprises a first plurality of vertical grooves; and a rear pan side extending along a rear pan edge of the pan base and extending in the upward direction from the top pan surface, the rear pan side comprising a second horizontal notch, wherein the second horizontal notch: extends along a portion of the rear pan side, and comprises a second plurality of vertical grooves; and a drain pan extension slidably coupled to the drain pan, the drain pan extension comprising: an extension base comprising a top extension surface and a bottom extension surface; a front extension side extending along a front edge of the extension base and extending in the upward direction from the top extension surface of the extension base, wherein an outer surface of the front extension side comprises a first pin configured to fit and move horizontally within the first horizontal notch; and a rear extension side extending along a rear edge of the extension base and extending in the upward direction from the top extension surface of the extension base, wherein an outer surface of the rear extension side comprises a second pin configured to fit and move horizontally within the second horizontal notch; wherein the first pin fits within any of the first plurality of vertical grooves of the drain pan and the second pin of fits within any of the second plurality of vertical grooves of the drain pan.
6. The apparatus of claim 5, wherein the drain pan extension is securably configurable in at least: a first configuration in which the drain pan extension extends above the drain pan at a first angle relative to the drain pan; and a second configuration in which the bottom extension surface contacts the left pan side, and at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a second angle relative to the drain pan.
7. The apparatus of claim 6, further comprising a horizontal evaporator coil positioned above the drain pan, wherein the second angle is determined based at least in part on a height of the horizontal evaporator coil above the drain pan.
8. The apparatus of claim 6, wherein the second angle is determined based on one or more of a length of the first horizontal notch, a length of the second horizontal notch, a position of one of the first plurality of vertical grooves in the first horizontal notch, and a position of one of the second plurality of vertical grooves in the second horizontal notch.
9. The apparatus of claim 6, further comprising a horizontal evaporator coil positioned above the drain pan, wherein the drain pan extension further comprises a clasp or lock configured to secure the drain pan extension to the horizontal evaporator coil in the first configuration.
10. The apparatus of claim 6, further comprising one or more stoppers protruding from the bottom extension surface operable to secure the drain pan extension in the second configuration.
11. The apparatus of claim 5, wherein the drain pan extension and the drain pan comprise the same material.
12. The apparatus of claim 5, wherein the drain pan extension comprises a corrosion-resistant material.
13. An apparatus comprising: a drain pan comprising: a pan base comprising a top pan surface; a left pan side extending along a left pan edge of the pan base and extending in an upward direction from the top pan surface of the pan base; a right pan side extending along a right pan edge of the pan base and extending in the upward direction from the top pan surface of the pan base; a front pan side extending along a front pan edge of the pan base and extending in the upward direction from the top pan surface, the front pan side comprising a first horizontal notch, wherein the first horizontal notch: extends along a portion of the front pan side, and comprises a first vertical groove; and a rear pan side extending along a rear pan edge of the pan base and extending in the upward direction from the top pan surface, the rear pan side comprising a second horizontal notch, wherein the second horizontal notch: extends along a portion of the rear pan side, and comprises a second vertical groove; and a drain pan extension slidably coupled to the drain pan, the drain pan extension comprising: an extension base comprising a top extension surface and a bottom extension surface; a front extension side extending along a front edge of the extension base and extending in the upward direction from the top extension surface of the extension base, wherein an outer surface of the front extension side comprises a first pin configured to fit and move horizontally within the first horizontal notch; and a rear extension side extending along a rear edge of the extension base and extending in the upward direction from the top extension surface of the extension base, wherein an outer surface of the rear extension side comprises a second pin configured to fit and move horizontally within the second horizontal notch; wherein the first pin fits within the first vertical groove of the drain pan and the second pin fits within the second vertical groove of the drain pan.
14. The apparatus of claim 13, wherein the drain pan extension is securably configurable in at least: a first configuration in which the drain pan extension extends above the drain pan at a first angle relative to the drain pan; and a second configuration in which the bottom extension surface contacts the left pan side, and at least a portion of the drain pan extension extends beyond the left pan side of the drain pan at a second angle relative to the drain pan.
15. The apparatus of claim 14, further comprising a horizontal evaporator coil positioned above the drain pan, wherein the second angle is determined based at least in part on a height of the horizontal evaporator coil above the drain pan.
16. The apparatus of claim 14, wherein the second angle is determined based on one or more of a length of the first horizontal notch, a length of the second horizontal notch, a position of the first vertical groove in the first horizontal notch, and a position of the second vertical groove in the second horizontal notch.
17. The apparatus of claim 14, further comprising a horizontal evaporator coil positioned above the drain pan, wherein the drain pan extension further comprises a clasp or lock configured to secure the drain pan extension to the horizontal evaporator coil in the first configuration.
18. The apparatus of claim 14, further comprising one or more stoppers protruding from the bottom extension surface operable to secure the drain pan extension in the second configuration.
19. The apparatus of claim 13, wherein the drain pan extension and the drain pan comprise the same material.
20. The apparatus of claim 13, wherein the drain pan extension comprises a corrosion-resistant material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(6) Embodiments of the present disclosure and its advantages are best understood by referring to the drawings, like numerals being used for like and corresponding parts of the various drawings.
(7)
(8) Apparatus 100 is generally configured to receive liquid condensate from an evaporator coil 112, as shown in
(9) The evaporator coil 112 may be a horizontal evaporator coil. The evaporator coil 112 may be positioned on or above and/or be attached to a top surface 134 of the base 122 of the drain pan 102. For example, a base and/or other support of the evaporator coil 112 may be attached to the top surface 134 (see
(10) The drain pan 102 is generally configured to capture liquid condensate falling from the evaporator coil 112 (i.e., falling downward under the influence of gravity). The drain pan 102 may be made of a corrosion-resistance material such as a plastic or a corrosion-resistant alloy. The drain pan 102 includes a pan base 122, a left pan side 120 extending along the left edge 150 of the pan base 122, a right pan side 128 extending along the right edge 156 of the pan base 122, a front pan side 124 extending along the front edge 152 of the pan base 122, and a rear pan side 136 extending along the rear edge 154 of the pan base 122. Each of the left pan side 120, the right pan side 128, the front pan side 124, and the rear pan side 136 extends in an upward direction from the top surface 134 of the pan base 122 to form the drain pan 102. Each of the sides 120, 124, 128, 136 may have a height of about 1 to 10 inches. Any one or more of the pan sides 120, 124, 128, 136 may have a different height as appropriate for collecting liquid condensate falling from the evaporator coil 112.
(11) The left pan side 120 of the drain pan 102 generally extends at least to the left edge 116 of the evaporator coil 112. However, in preferred embodiments, the left pan side 120 of the drain pan 102 is positioned beyond the edge of the evaporator coil 112 by about 3 to 12 inches. The right pan side 128 of the drain pan 102 is generally similarly configured such that the right pan side 128 is at least positioned in line with the right edge 118 of the evaporator coil 112. The front side 124 and rear side 136 of the drain pan 102 similarly extend at least to a front edge and rear edge of the evaporator coil 112 to capture condensed liquid falling therefrom. In some embodiments, the rear pan side 128, front side 124, and/or rear side 136 of the drain pan 102 extend about 3 to 12 inches from the corresponding edge of the evaporator coil 112.
(12) The front pan side 124 includes a first horizontal notch 104a, and the rear pan side 136 includes a second horizontal notch 104b. The horizontal notches 104a,b generally facilitate coupling of the drain pan extension 110 to the drain pan 102. Each notch 104a,b may have an approximately rectangular or rounded rectangular shape. As shown in
(13) The drain pan extension 110 is slidably coupled to the drain pan 102 via pins 106a,b that are fitted and movable within the horizontal notches 104a,b of the drain pan 102. The drain pan extension 110 is generally configured to capture liquid condensate falling from the evaporator coil 112 that is pushed horizontally by air flowing across the coil 112 (i.e., in the leftward direction in the view of
(14) The drain pan extension 110 includes a base 138, a front side 144 extending along the front edge 160 of the base 138, an optional left side 148 extending along the left edge 164 of the base 138, and a rear side 146 extending along the rear edge 162 of the base 138. Each of sides 144, 146, and 148 extends vertically from (e.g., normal to, or approximately perpendicular to) the top surface 140 of the base 138 of the drain pan extension 110. The drain pan extension 110 may have a length 130 (
(15) The front side 144 and rear side 146 of the drain pan extension 110 include pins 106a and 106b, respectively, that facilitate coupling of the drain pan extension 110 to the drain pan 102 via notches 104a,b. As shown in
(16) The bottom surface 142 of the drain pan extension 110 includes stoppers 108 (
(17) Now referring to
(18) During installation, the drain pan extension 110 is moved and/or rotated to the second configuration shown in
(19) Generally, angle 132 may be determined based on properties of the evaporator coil 112 and/or of an HVAC system associated therewith. For example, angle 132 may be determined based on a known range of rates of airflow across the evaporator coil 112, because the rate of airflow will determine the distance traveled in a horizontal direction by liquid condensate on the surface of the evaporator coil 112. The angle 132 may be determined based on the height and/or type of the evaporator coil 112. For example, if the height of the evaporator coil 112 relative to the drain pan 102 is increased, the value of angle 132 may be increased to facilitate capture of liquid condensate blow off from the coil 112. A selected value for angle 132 is then determined based on one or more of the length of the horizontal notches 104a,b, the position of stoppers 108 on the bottom surface 142 of the drain pan extension 110, and the height of stoppers 108. The relationship between angle 132 and the configuration of various components of the apparatus 100 is described in greater detail below with respect to
(20) Referring to
(21) The length 130 and angle 132 of the drain pan extension 110 in the second configuration shown in
(22) While
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(26) Similarly,
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(30) Similarly,
(31) While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods might be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted, or not implemented.
(32) In addition, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as coupled or directly coupled may be indirectly coupled. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein.
(33) To aid the Patent Office, and any readers of any patent issued on this application in interpreting the claims appended hereto, applicants note that they do not intend any of the appended claims to invoke 35 U.S.C. § 112(f) as it exists on the date of filing hereof unless the words “means for” or “step for” are explicitly used in the particular claim.