Shower Floor Mud Forming Device and Methodology
20200248466 ยท 2020-08-06
Inventors
Cpc classification
International classification
Abstract
A shower floor mud forming device includes at least two rings, at least one section of the big ring, implanted into shower floor mud temporarily or permanently and in desired location and orientation or initially located on the bottom of the shower pan without floor mud, when slope guide(s) with leveling adjuster(s) present. Device installed without or with at least one slope guide which ensures correct location and orientation of the rings and section of the big ring. Those elements of the device are functioning as a support for screed tool, which removes/shaves off excess of the floor mud on top of those elements of the device. Correct location and orientation of those elements ensures desired smooth surface and correct uniform slope of the shower floor mud surface at any point of the shower floor mud surface, which ensures correct surface of the finished shower floor. Elements of the device or entire device can be reusable or disposable and left implanted inside shower floor mud. Slope guide(s) can be used with at least one or without leveling adjuster(s). Slope guide(s) can be used without or with the pole, which can be used for alternative way to verify correct level of the top surface of the slope guide(s) which ensures correct location and orientation of all elements of the device.
Claims
1. A shower floor mud forming device, which is comprised of: a. a first screed ring; wherein the first screed ring has a screed edge and a bottom surface; wherein the first screed ring is circular; wherein the first screed ring edge is located on a single geometric plane; b. a second screed ring; wherein the second screed ring has a screed edge and a bottom surface; wherein the second screed ring is circular; wherein the second creed ring edge is located on a single geometric plane; wherein the radius of the second screed ring is larger than the radius of the first screed ring; c. a screed ring section; wherein the screed ring section is comprised of the screed edge and the bottom surface; wherein the screed ring section is curved; wherein the curve of the screed ring edge is located on a single plane; d. a slope guide; wherein the slope guide has a top surface and a bottom surface; wherein the slope guide has a recessed bottom surface; wherein the slope guide has a first end and a second end; wherein the slope guide has a first screed ring groove; wherein the slope guide has a second screed ring groove; said slope guide ensures a uniform slope at any point of on a shower floor mud surface; wherein the slope guide has the first screed ring groove and the second screed ring groove with the same radiuses as the first screed ring and the second screed ring accordingly, wherein the centers of both grooves are located on the same vertical axis; wherein the slope guide has the first screed ring groove and the second creed ring groove which ensures that the screed edge of the first screed ring and the screed edge of the second screed ring are located a predetermined distance apart; wherein a vertical pole is attached to the top surface of the slope guide.
2. (canceled)
3. (canceled)
4. The shower floor mud forming device as described in claim 1 wherein the first screed ring and the second screed ring are located on two different horizontal planes.
5. (canceled)
6. (canceled)
7. The shower floor mud forming device as described in claim 1 wherein the screed ring section has a screed edge and a bottom surface.
8. The shower floor mud forming device as described in claim 1 wherein the geometric radius of the screed ring section is equal to the geometric radius of the related screed ring groove.
9. The shower floor mud forming device as described in claim 1 wherein the screed ring sections connect to form a complete or partial ring shape.
10. (canceled)
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. The shower floor mud forming device as described in claim 1 wherein a plurality of slope guides is provided.
18. A method 1 to use the shower floor mud forming device as described in claim 1, which is comprised of: a. placing floor mud on a shower floor; b. positioning the first screed ring where a shower drain is in the middle of the first screed ring; c. positioning the first screed ring in the mud wherein the screed edge of the first screed ring is below the top surface of the drain at a predetermined distance; d. adjusting the position of the first screed ring in the floor mud wherein the screed edge of the first screed ring is level/horizontal; e. positioning the second screed ring in the mud wherein the first screed ring and the second screed ring are placed concentrically; f. positioning the second screed ring in the mud wherein the screed edge of the second screed ring is higher than the screed edge of the first screed ring at a desired distance; g. adjusting the position of the second screed ring in the floor mud wherein the screed edge of the first screed ring is level/horizontal; h. securing the position of both screed rings; i. adding more floor mud on top of the screed rings; j. packing the floor mud down by a flat shape tool; k. positioning the screed tool on top of both rings and removing the excess floor mud above the screed edge of the first screed ring and above the screed edge of the second screed ring with a screed tool; l. shaving off the excess floor mud in the peripheral areas of the shower floor with a flat trowel; m. removing the reusable screed rings from the floor mud, or leaving screed rings inside the floor mud if screed rings are disposable; n. filling up the empty spaces of the floor mud and shaping the floor mud surface with a flat shape tool.
19. An alternative method to use the shower floor mud forming device as described in claim 1, which is comprised of: a. placing floor mud on a shower floor; b. attaching the slope guide to the first screed ring and the second screed ring; c. positioning the first screed ring to position a drain at the center of the first screed ring; d. pressing the slope guide with the first screed ring and second screed ring into the floor mud until the top surface of the slope guide is level/horizontal; the screed edge of the first screed ring is below the top surface of the drain at a desired distance and level/horizontal; e. positioning the second screed ring in the floor mud wherein the screed edge of the second screed ring is level/horizontal; f. securing the position of both screed rings inside the floor mud; g. removing the slope guide from the first screed ring and the second screed ring; h. adding more floor mud on top of the screed rings; i. packing the floor mud down by a flat shape tool; j. positioning a screed tool on top of both screed rings and removing the excess floor mud above the screed edge of the first screed ring and above the screed edge of the second screed ring; k. shaving off the excess floor mud in peripheral areas of the shower floor with a flat trowel; l. removing the reusable screed rings from the floor mud, or leaving the screed rings inside the floor mud if the screed rings are disposable; m. filling up the empty spaces of the floor mud and ironing the floor mud surface with a flat shape tool.
20. An alternative method to use the shower floor mud forming device as described in claim 1, which is comprised of: a. attaching more than one slope guides on the first screed ring and on the second screed rings; b. locating the device on a shower pan surface; c. positioning the first screed ring in a way that a drain is at the center of the first screed ring; d. rotating the level adjusters in a desired direction until the screed edge of the first screed ring is below the top surface of the drain at a desired distance; e. rotating the level adjusters in a desired direction until the screed edge of the first screed ring is level/horizontal; f. rotating the level adjusters in a desired direction until the screed edge of the second screed ring is level/horizontal; g. placing floor mud on top of the device; h. spreading floor mud inside the shower pan evenly; i. securing the position of the first screed ring and the second screed ring inside the floor mud; j. removing the slope guides from the first screed ring and the second screed ring; k. adding more floor mud on top of the screed rings; l. packing floor mud down by a flat shape tool; m. positioning the screed tool on top of the first screed ring and the second screed ring segment, and removing excess mud above the screed edge of the first screed ring and above the screed edge of the second screed ring segment with a screed tool; n. shaving off the excess floor mud from the peripheral area of a shower with a flat trowel; o. removing the reusable screed rings out of the floor mud, or leaving screed rings inside the floor mud if screed rings are disposable; p. filling up the empty spaces of the floor mud and ironing a floor mud surface with a flat shape tool.
Description
DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
NUMBER REFERENCES
[0023] 1Shower Drain [0024] 5First Screed Ring (Small Ring) [0025] 10Second Screed Ring (Big Ring) [0026] 15Segment of the Screed Ring/Screed ring segment [0027] 20Screed Edge (Top Edge) [0028] 25Screed Edge of the screed ring segment [0029] 30Slope Guide [0030] 35Top surface of the slope guide [0031] 40First screed ring's groove [0032] 45Second screed ring's groove [0033] 50Bottom of the screed ring's groove. [0034] 55Holding Screw [0035] 60Leveling Adjuster [0036] 65Recessed Bottom surface of slope guide [0037] 70Vertical Pole. [0038] 75Shower Floor Mud [0039] 80Screed Tool
LETTER REFERENCES
[0040] AThe difference between the depth F of the first ring's groove and the depth E of the second ring's groove. [0041] BThe difference between the radius C of the first screed ring and the radius D of the second creed ring or the second screed ring segment [0042] CThe radius of the first screed ring. [0043] DThe radius of the second screed ring or the second screed ring segment. [0044] EDepth of the second screed ring's groove, measured as a distance between the top surface of the slope guide and the bottom surface of the second screed ring's groove. [0045] FDepth of the first screed ring's groove, measured as a distance between the top surface of the slope guide and the bottom surface of the first screed ring's groove. [0046] HDistance between the top surface of the drain and the bottom surface of the first screed ring's groove. [0047] ZVertical axis which goes through the geometric center of the shower drain, through the geometric center of the first screed ring, through the geometric center of the second screed ring, and through the geometric center of the screed ring segment.
Detailed Description of the Embodiments
[0048] In this first embodiment, this device is comprised of: a first screed ring 5, a second screed ring 10, and a slope guide 30. A screed ring is a rigid ring-shaped element with a predetermined shape which has a top edge which is commonly referred to as a screed edge 20. During the use of this device, a first screed ring 5 and a second screed ring 10, each having different desired radiuses and being placed on different horizontal planes, are located and placed on the shower floor mud 75. Such as depicted in
[0049] The geometric centers of the screed rings are located on the same vertical axis Z, (
[0050] It is anticipated that this device may be alternatively comprised of a first screed ring 5 and at least one segment 15 of a second screed ring.
[0051] Both the first screed ring 5 and the segment of the second screed ring 15 have a screed edge 20, which is shown in
[0052] The segments 15 of the screed ring are a plurality of rigid ring-shaped portions of a screed ring that can be used as single segments or interconnected together to form a partial or complete screed ring. Different sized desired diameter screed rings can be formed and used in the installation of a shower floor mud surface 75. The segments of the screed ring 15 can either be attachable to each other or not attachable to each other such as depicted on
[0053] The slope guide 30, which is shown in
[0054] The long side middle axis of the Slope Guide 30 also goes through the vertical axis Z and under 90 degree angle to it, when this device is installed correctly. Ring Grooves can be specially designed and not round. In this case, the long side middle axis of the Slope Guide 30 goes through the vertical axis Z and under 90 degree angle to it, when the device is installed correctly.
[0055] The dimension F, which is shown in
[0056] When the device is installed properly, the desired dimension H, which is shown in
[0057] The plurality of holding screws 55, which is shown in
[0058] In an alternative embodiment, the slope guide 30 may be modified such as depicted in
[0059] The slope guide 30 may also incorporate a vertical pole 70 (
[0060] It is also anticipated that the slope guide 30 can also be used as a screed tool 80.
[0061] This device is usable with at least two ring-shaped screed elements with different desired geometric radiuses and temporarily or permanently embedded to the shower floor mud 75 with the desired location and orientation.
[0062] The geometric centers of all ring-shaped elements are located on the vertical axis Z, which passes through the geometric center of a shower drain 1. The screed edge 20 of each screed element is located on its own horizontal plane with a desired distance between those two planes in a vertical direction and with the desired difference between the geometric radiuses of two elements.
[0063] The screed rings are embedded into the shower floor mud 75 for the purpose of creating support for the screed tool 80 (
[0064] There are four methods by which the device may be used. All four methods create a desired uniform slope to a drain 1 with a desired smooth surface of the shower floor mud 75.
[0065] In the first method, only screed rings of the device are used: the first screed ring 5 and the second screed ring 10. This method is used when the entire area of the shower floor could be done at the same time and a tradesman is able to install the screed rings correctly without using the slope guide 30 and with traditional tools available. The first method is to place mud 75 on the shower floor and then position the screed rings on top of it, where the first screed ring 5 (small ring) is at the center of the second screed ring 10 (big ring) and the shower drain 1 is at the center of the first screed ring 5. The screed edge 20 of the second screed ring 10 is desirably higher than the screed edge 20 of the first screed ring 5. The screed edge 20 of the first screed ring 5 is desirably below the top surface of the shower drain 1. The top edge/screed edge of the second screed ring 10 and first screed ring 5 are in two different horizontal planes, with a desired distance between those planes. After both rings are correctly installed and securely positioned inside the floor mud 75, a tradesman drops more mud 75 on top of the rings and around. At this point the mud should be pressed down/packed by a flat shape tool before the excess of the floor mud 75, which is above the screed rings, is removed/shaved off with a screed tool 80. The desired distance between the screed edges of the second screed ring 10 and first screed ring 5 in the radial direction, and the desired difference between the altitudes of the screed edges 20 of both screed rings determines the correct uniform slope of the floor mud 75 surface at any point of shower floor. When both rings are disposable, they can be left inside the floor mud 75. The reusable screed rings should be removed and the empty gaps of floor mud surface left from the removed screed rings should be filled with an extra portion of the floor mud 75 and the surface of the floor mud 75 should be finished/ironed with a flat shaped tool. Once the shower floor mud 75 is finished, the shower floor mud job is considered done.
[0066] In the second method, the following elements of the device are used: the first screed ring 5, the segment of the second screed ring 15, and the slope guide 30. This method should be used when, a mud job is performed section by section, or when the shower drain is close to a wall of a shower and a full screed ring cannot be used. After all elements are assembled together, a slope guide 30 and the floor mud 75 is placed on the shower floor. The device is placed on top of the floor mud 75 with the shower drain 1 located at the center of the first screed ring 5. Then, the slope guide 30, with all elements attached, is pressed into the floor mud 75 until the top surface of the slope guide 30 is horizontal and the screed edge 20 of the first screed ring 5 is located below the top of the drain 1 at the desired distance and level/horizontal. The second screed ring segment 15 should also be level/horizontal. The slope guide 30, thereby automatically generates the desired distance between the screed edges 20 of the first screed ring 5 and the segment of the second screed ring 15 in vertical and horizontal radial directions. Also, when the top surface 35 of the slope guide 30 is horizontal, the slope guide 30 ensures the correct horizontal position of both screed elements of the device. After the device is correctly assembled and the elements are securely positioned inside floor mud 75, the slope guide 30 is then unattached and removed.
[0067] The user then places more shower floor mud 75 on top of the designated area of the shower floor. The shower floor mud 75 should be packed down by a flat shape tool before the excess of the shower floor mud 75 is removed or shaved off with a screed tool 80. The first screed ring 5 and first segment of the second screed ring 15 are temporarily left inside the mud in a first section of the shower floor area. A second screed ring segment 15 of the second screed ring is attached to the slope guide 30. Then both of them are installed on top of the mud in the second section. For instance, in the opposite direction of the shower floor area, where the shower floor mud 75 was just installed.
[0068] If the drain 1 is close to the wall the second section will be located next to the first section, which is already made. In this case, a doubled screed ring segment 15 (half of the ring) can be used, if necessary.
[0069] The screed edge 20 of the first screed ring 5, which was already implanted into the shower floor mud 75, is then placed into the first screed rings groove 40 of the slope guide 30. After being correctly located, the slope guide 30 is pressed into the floor mud 75 until the top screed edge 20 of the first ring 5 touches the bottom of the related ring's groove 40 and until top surface 35 of the slope guide 30 is substantially horizontally level. The slope guide 30 automatically secures the desired location and orientation of the second segment 15 of the second screed ring. After the second segment 15 of the second screed ring is firmly secured into floor mud 75, the slope guide 30 is then unattached and removed. A tradesman or other user would then place more shower floor mud 75 on top of the second section of the working area of the shower floor area. Then the shower floor mud 75 should be pressed or packed down by a flat shaped tool before excess of the shower floor mud 75 is removed or shaved off with a screed tool 80. Then, two additional segments 15 of the second screed ring can be installed. When two segments of the second screed ring 15 are already implanted in two opposite sections of a shower floor with the help of a slope guide 30, the other two sections 15 of the second screed ring 10 can be installed without the slope guide 30 manually. Those two can be implanted into the shower floor mud 75 with bare hands and with the same shower floor mud 75 operational procedure. Before the excess of the floor mud 75 is shaved off by the screed tool 80, the top edges of the previously installed ring segments should be lined up in a horizontal plane with the top edges of the freshly installed (manually installed) ring segments 15, and connected or overlapped over each other.
[0070] After all four areas of the shower floor are done, the disposable elements can be left inside the shower floor mud 75. The reusable elements must be removed, and the empty gaps are filled with mud. The mud on the surface of the floor is then fixed, (ironed) by a flat shape tool. The shower floor mud job is now considered finished. The user may utilize level adjusters, when he uses the slope guide 30. Also, the user can use a vertical pole, in order to use the alternative way to verify the level of the top surface of the slope guide 35, when he installs the device.
[0071] With the third method, the following elements of the device are used: first screed ring 5, a second screed ring 10, and a slope guide 30. This method is used when the entire area of the shower floor could be done at the same time. This method is similar to the first method, where the slope guide 30 was not used. This method uses a slope guide 30 in order to make this method more effective and easier than the first one. The slope guide 30 automatically secures the correct location and orientation of first screed ring 5 and second screed ring 10, and therefore simplifies and speeds up the process and increases the level of precision. After all of the elements are assembled together and the shower floor mud 75 is placed on the floor, the device is placed on top of the shower floor mud 75 and the shower drain 1 is located at the center of a first screed ring 5. Then the slope guide 30, with all of the elements attached, is pressed into the shower floor mud 75 until top surface of the slope guide 35 and screed edge 20 of the first screed ring 5 and the second screed ring 10 are level/horizontal; the screed edge 20 of the first screed ring 5 is located below the top surface of the shower drain 2 at the desired distance. The slope guide 30 ensures the desired distance between the screed edges 20 of the first screed ring 5 and the second screed ring 10 in vertical and in horizontal radial directions. After the device with the elements are correctly installed and the elements are firmly implanted/secured into the shower floor mud 75, the slope guide 30 is then unattached and removed, only if the slope guide 30 is reusable. Then user/operator drops more shower floor mud 75 on top of the working area. Then the mud should be pressed down/packed by a flat shape tool before the excess of the floor mud is removed/shaved off with a screed tool 80. The disposable elements can be left inside the shower floor mud 75. When the reusable elements are removed, the empty gaps are filled with shower floor mud 75, and the surface of the floor mud is fixed/ironed by a flat shape tool. The shower floor mud job is now considered finished. The device created a smooth shower floor mud 75 surface with correct uniform slope to the shower drain 1 at any point of a shower floor area. The user may utilize level adjuster(s) 60 (
[0072] With the fourth method, more than three elements of the device are used: first screed ring 5, second screed ring 10, and more than one slope guides 30. This kind of device or element can be disposable or reusable. The device with more than one slope guides 30 would be preferably used when level adjusters 60 are present and used. At least one level adjuster 60 per each slope guide 30 can be used. The lever adjuster(s) 60 can be used when surface of the shower pan is fairly good, decently level and has no significant defects. With the level adjusters 60 the operator can install the device on top of the shower pan first and then drop the shower floor mud 75 on top of the device and around. This method is similar to the third method with the differences that, in this case, the device has more than one slope guide 30 and the device is installed on the shower pan first and then the shower floor mud 75 is dropped on top and around. The entire device can be made as a solid mold, made by other different way structure, or it can be easily assembled from more than one molded or made by other different way sections. In this case the device can be located in the shower pan and then the mud work is performed. Alternatively, for both reusable and disposable versions, the floor mud can be dropped first, and then the device can be placed on top of the shower floor mud 75.
[0073] In the following step, the device is placed in the bottom of the shower pan with the drain 1 located at the center of a first screed ring 5, then by rotating the level adjusters 60 in the required direction, the tradesman achieves the desired orientation in the 3D space of all the elements of the device. The top surface of all slope guides 35 should be level/horizontal. As long as the slope guides 35 are level, the screed edges 20 of both rings will be level/horizontal automatically. The screed edge 20 of the first screed ring 5 should be lower than the top surface of the drain 1. The slope guide 30 thereby automatically ensures the desired distance between the screed edges 20 of the first screed ring 5 and the screed edge 20 of the second screed ring 10 in vertical and horizontal radial directions. After the device is correctly installed the user/operator drops the shower floor mud 75 on top and around the device. After the first screed ring 5 and the second screed ring 10 are firmly secured inside the shower floor mud 75, the slope guides 30 can be unattached and removed, if the slope guides 30 are reusable. Then the user/operator drops more shower floor mud 75 on top of the working area. Then the shower floor mud 75 should be pressed down/packed by a flat shape tool before the excess of the shower floor mud 75 is removed/shaved off with a screed tool 80. The device creates a smooth shower floor mud 75 surface with the correct uniform slope to the shower drain at any point of the shower floor. If some elements of the device or the entire device is disposable, then those elements of the device or the entire device can be left inside the shower floor mud 75. The reusable elements are removed, and the empty gaps are filled with shower floor mud 75 and the surface of the floor mud is fixed/ironed by a flat shape tool. The shower floor mud job is considered finished. If the slope guides 30 are disposable, it should be modified in the way that top surface of the slope guide(s) 35 are located at the same altitude as the screed edges 20, or lower. When level adjusters 60 are in use, at least one level adjuster 60 is required for each slope guide 30.
[0074] This device may be further comprised of a screed tool 80. A screed is the term used to describe a rigid object with a straight edge that is drawn over freshly poured concrete/mud on top of specially designed rigid and stable support. The device described herein is a rigid buildup support for the screed and described in four separate embodiments. The shape of this support determines the shape of the shower floor mud 75 surface. The support is comprised of a plurality of screed elements. A screed element may be a first screed ring 5, a second screed ring 10, or a segment of a screed ring 15. A screed edge 20 is a top edge of each of the screed elements of the device that are in contact with a screed tool 80 while in use. When the screed tool 80 is moved on top of a screed edge 20 of the screed elements, it forms the desired uniformed slope and shape of the shower floor mud 75 surface by removing the excess of the mud, which is above those elements of the device. The mud 75 which is left below the screed edges 20 is formed with the desired and required shape. In some instances, the slope guide 30 can be used as a screed tool 80.
[0075] In all methods, with use of the Slope Guide 30, operator has an option not to remove Slope Guide(s) 30 before screeding process. Screed can be done in all shower floor area, where it's possible, then entire assembled device (Rings and Slope guides) can be removed from the shower floor mud 75, and then additional portion of the floor mud 75 can be filled up in empty/hollow spaces left by the device's elements.