Panel for a suspended ceiling or the like and method of mounting a fabric on a frame of a suspended ceiling or the like
10731342 ยท 2020-08-04
Assignee
Inventors
Cpc classification
B44D3/185
PERFORMING OPERATIONS; TRANSPORTING
International classification
E04B9/30
FIXED CONSTRUCTIONS
Abstract
The panel (1) includes a frame (4) with a fabric (5) stretchable over a lower side (6) thereof. An edge (8) of the fabric (5) is attached to a peripheral side (9) of the frame by means of a number of fastening brackets (11) distributed along the edge of the fabric. Firstly, each fastening bracket is attached to the peripheral side at a first lower position (15) in which the fabric is hanging loosely under the frame by hanging a hook-formed element (13) of the fastening brackets on a first lower protrusion (17) provided at the peripheral. Secondly, each fastening bracket is repositioned from said first lower position to a second upper position (16) in which the fabric is stretched over the lower side of the frame by hanging the hook-formed element of the fastening brackets on a second upper protrusion (18) provided at the peripheral side of the frame.
Claims
1. A panel for a suspended ceiling, the panel having an upper side and a lower side and including frame and a fabric adapted to be stretched over a lower side of the frame and forming the lower side of the panel, the frame having a lower peripheral edge over which the fabric may be stretched, and an edge of the fabric being adapted to be attached releasably to a peripheral side of the frame by means of a hook-formed element gripping over a protrusion provided at the peripheral side of the frame above the lower peripheral edge of the frame, characterised in that the edge of the fabric is adapted to be attached to the peripheral side of the frame by means of a number of fastening brackets distributed along the edge of the fabric, in that the fastening brackets are adapted to be selectively attached to the peripheral side of the frame, firstly at a first lower position in which the fabric is hanging loosely under the frame, and secondly at a second upper position in which the fabric is stretched over the lower side of the frame, in that, in the first lower position of the fastening brackets, a hook-formed element of the fastening brackets grips over a first lower protrusion provided at the peripheral side of the frame and, in the second upper position of the fastening brackets, the hook-formed element of the fastening brackets grips over a second upper protrusion provided at the peripheral side of the frame, and in that the positioning of the fastening brackets, carrying the fabric, in their first lower position and the subsequent repositioning of these to their second upper position on the frame may be done when the frame is already mounted under a permanent ceiling in a building.
2. The panel according to claim 1, wherein each fastening bracket has a first upper end at which the hook-formed element is arranged and a second lower end at which a support element is arranged, and wherein the support element is adapted to abut the frame both in the first lower position of the fastening bracket and in the second upper position of the fastening bracket.
3. The panel according to claim 2, wherein the support element is adapted to, in the first lower position of the fastening bracket, grip under an edge of the frame.
4. The panel according to claim 3, wherein the edge of the fabric is attached to each fastening bracket by means of at least one spring.
5. The panel according to claim 2, wherein the edge of the fabric is attached to the first upper end of each fastening bracket by means of at least one spring.
6. The panel according to claim 5, wherein the edge of the fabric is attached to the at least one spring by means of an elongated profile attached along the edge of the fabric.
7. The panel according to claim 6, wherein the at least one spring is adapted to, in the first lower position of the fastening bracket, hold an edge of the elongated profile in a groove of the fastening bracket.
8. The panel according to claim 5, wherein the fastening bracket is adapted to, at least in the first lower position of the fastening bracket, guide the at least one spring in a longitudinal direction of the fastening bracket, said longitudinal direction extending from the first upper end to the second lower end of the fastening bracket.
9. The method of mounting a fabric on frame of a suspended ceiling by stretching the fabric over a lower side of the frame, the fabric thereby forming a lower side of a panel, by stretching the fabric over a lower peripheral edge of the frame, and by attaching an edge of the fabric releasably to a peripheral side of the frame by means of a hook-formed element gripping over a protrusion provided at the peripheral side of the frame above the lower peripheral edge of the frame, characterised by attaching the edge of the fabric to the peripheral side of the frame by means of a number of fastening brackets distributed along the edge of the fabric, whereby, in a first step, each fastening bracket is attached to the peripheral side of the frame at a first lower position in which the fabric is hanging loosely under the frame by hanging a hook-formed element of the fastening brackets on a first lower protrusion provided at the peripheral side of the frame, and, in a second step, each fastening bracket is repositioned from said first lower position to a second upper position in which the fabric is stretched over the lower side of the frame by hanging the hook-formed element of the fastening brackets on a second upper protrusion provided at the peripheral side of the frame.
10. The method of mounting according to claim 9, whereby each fastening bracket has a first upper end at which the hook-formed element is arranged and a second lower end at which a support element is arranged, and wherein the support element abuts the frame both in the first lower position of the fastening bracket and in the second upper position of the fastening bracket.
11. The method of mounting according to claim 9, whereby, in the first step, when the fastening bracket is positioned in its first lower position, the support element is positioned to grip under an edge of the frame.
12. The method of mounting according to claim 9, whereby the edge of the fabric is attached to each fastening bracket by means of at least one spring.
13. The method of mounting according to claim 9, whereby the edge of the fabric is attached to the first upper end of each fastening bracket by means of at least one spring.
14. The method of mounting according to claim 13, whereby the edge of the fabric is attached to the at least one spring by attaching an elongated profile along the edge of the fabric.
15. The method of mounting according to claim 14, whereby the at least one spring, during the first step, in which the fastening bracket is arranged in its first lower position, holds an edge of the elongated profile in a groove of the fastening bracket.
16. The method of mounting according to claim 14, whereby, before attaching the fabric to the elongated profile, the at least one spring is brought to hold an edge of the elongated profile in a groove of the fastening bracket.
17. The method of mounting according to claim 16, whereby the groove is formed in a second lower end of the fastening bracket.
18. The method of mounting according to claim 14, whereby the elongated profile is attached to the fastening bracket by means of at least one spring which is extended when the fastening bracket is repositioned from its first lower position to its second upper position.
19. The method of mounting according to claim 13, whereby the fastening bracket, at least during the first step in which the fastening bracket is arranged in its first lower position, guides the at least one spring in a longitudinal direction of the fastening bracket, said longitudinal direction extending from the first upper end to the second lower end of the fastening bracket.
20. The method of mounting according to claim 13, whereby the fastening bracket, at least during the first step in which the fastening bracket is arranged in its first lower position, takes up the at least one spring between two side walls of the fastening bracket.
Description
(1) The invention will now be explained in more detail below by means of examples of embodiments with reference to the very schematic drawing, in which
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(17) Referring to
(18) The elongated frame sections 35 of the frame 4 are preferably produced from extruded aluminium profiles; however, any suitable material could be used. The a fastening bracket 11 is preferably produced from bent steel; however, any suitable material could be used.
(19) A variety of different fabrics or cloth can be used for the fabric 5 according to the specific application and pertinent characteristics of the fabric are for instance its transparency to light and/or sound and its fire-retarding ability. The fabric 5 could be any kind of suitable woven material or foil such as textile or for instance fibreglass.
(20) Referring to
(21) Referring again to
(22) Furthermore, although in the illustrated embodiment, the first lower protrusion 17 and the second upper protrusion 18 are formed as continuous protrusions, these may just as well be formed as a number of separate elements distributed along the elongated frame sections 35.
(23) As seen in
(24) In the illustrated embodiment, the edge 8 of the fabric 5 is attached to the first upper end 12 of each fastening bracket 11 by means of at least one spring 25. The spring 25 may be attached to the fastening bracket 11 at other positions, but attaching the spring 25 to the first upper end 12 of the fastening bracket 11 may allow the fastening bracket 11 a more stable grip when it hangs on the second upper protrusion 18 of the frame 4 as illustrated in
(25) Furthermore, the edge 8 of the fabric 5 is attached to the at least one spring 25 by means of an elongated profile 26 attached along the edge 8 of the fabric 5. The at least one spring 25 is adapted to, in the first lower position 15 of the fastening bracket 11, hold an edge 20 of the elongated profile 26 in a groove 21 of the fastening bracket 11.
(26) Referring to
(27) In particular in
(28) As illustrated in
(29) As is further seen in
(30) In the illustrated embodiment, the edge 8 of the fabric is adapted to be attached to the peripheral side 9 of the frame 4 by means of at least two fastening brackets 11 distributed along each elongated frame section 35. Thereby, the mounting of the fabric on relatively large frames may be facilitated, as will be understood from the description of the mounting procedure below.
(31) Furthermore, it is seen that when the fastening bracket 11 is in its first lower position 15, the edge 8 of the fabric 5 attached to the fastening bracket 11 is positioned below the lower peripheral edge 7 of the frame 4. Thereby, without demounting the fabric 5, access may be provided to the area above the fabric and inside the frame 4. This may be advantageous, for instance in the case that the panel body 39 provided inside the frame 4 is or includes a light panel. In this case, the light panel may be serviced without demounting the fabric. Furthermore, dust on the upper side of the fabric 5 may be particularly visible from below when light is on, and it may therefore be advantageous that easy access is provided to the inside of the panel 1 so that dust may be removed without first demounting the fabric 5.
(32) Referring to
(33) The fabric 5 is mounted on the at least substantially rigid frame 4 by firstly attaching a first end 42 of the fabric 5 which is the free end of fabric of a partly unrolled roll 40 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4, secondly attaching an intermediate part 43 of the fabric 5 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4, and thirdly attaching a second end 44 of the fabric 5 to a number of fastening brackets 11 and bringing said fastening brackets to releasably engage the peripheral side 9 of the frame 4.
(34) All the fastening brackets 11 necessary for mounting the fabric 5 are brought to releasably engage the peripheral side 9 of the frame 4 in their first lower position before any of the fastening brackets 11 is repositioned from its first lower position 15 to its second upper position 16. Thereby, it may be ensured that the entire fabric 5 is correctly placed and free for dust, before the fabric is finally tensioned and stretched over the frame 4. Thereby, repetitive correctional procedures may be avoided and time may be saved during mounting of the fabric 5. Subsequently, the fastening brackets may, one at a time, be repositioned from their first lower position to their second upper position, thereby stretching the fabric suitably.
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(36) During the mounting procedure, when the fastening bracket 11 is repositioned from its first lower position 15 to its second upper position 16, the at least one spring 25 is extended as illustrated for instance in
(37) During the mounting procedure, the intermediate part 43 of the fabric 5 is attached to at least some fastening brackets 11 by sliding the elongated profiles 26 in over the thickened area 27 along the edge 8 of the fabric 5 through an indentation 32 in the edge 8 of the fabric 5. Thereby, sliding of the elongated profiles 26 too long a distance along the edges 8 of the fabric 5 may be avoided.
(38) In the illustrated embodiments, the fastening brackets 11 are formed from a metal plate by bending. However, alternatively, the fastening brackets 11 could be injection moulded. In this case, suitably, the fastening brackets 11 could have a form adapted to the different production procedure. Likewise, in the illustrated embodiments, the elongated profiles 26 have the form of relatively short profiles. However, alternatively, each elongated profile 26 could have the form of an longer profile, possibly extending over a third of, or half of, or the entire length of an elongated frame section 35 from a first corner section 36 to a second corner section 36.
(39) Purely as an example, the permanent ceiling 45 illustrated in
LIST OF REFERENCE NUMBERS
(40) 1 panel
(41) 2 upper side of panel
(42) 3 lower side of panel
(43) 4 frame
(44) 5 fabric
(45) 6 lower side of frame
(46) 7 lower peripheral edge of frame
(47) 8 edge of fabric
(48) 9 peripheral side of frame
(49) 10 attachment position
(50) 11 fastening bracket
(51) 12 first upper end of fastening bracket
(52) 13 hook-formed element of fastening bracket
(53) 14 second lower end of fastening bracket
(54) 15 first lower position of fastening bracket
(55) 16 second upper position of fastening bracket
(56) 17 first lower protrusion on peripheral side of the frame
(57) 18 second upper protrusion on peripheral side of the frame
(58) 19 support element of fastening bracket
(59) 20 edge of elongated profile
(60) 21 groove of fastening bracket
(61) 22 first side wall of U-formed profile of fastening bracket
(62) 23 second side wall of U-formed profile of fastening bracket
(63) 24 central wall of U-formed profile of fastening bracket
(64) 25 spring
(65) 26 elongated profile
(66) 27 thickened area
(67) 28 tubular cross-section of elongated profile
(68) 29 longitudinally extending slit of tubular cross-section of elongated profile
(69) 30 hem
(70) 31 string
(71) 32 indentation
(72) 33 corner indentation
(73) 34 corner of fabric
(74) 35 elongated frame sections
(75) 36 corner section
(76) 37 groove of corner section
(77) 38 resilient member
(78) 39 panel body
(79) 40 roll of fabric
(80) 41 trolley
(81) 42 first end of fabric
(82) 43 intermediate part of fabric
(83) 44 second end of fabric
(84) 45 permanent ceiling of room
(85) 46 panel body section
(86) 47 reinforcement rib of frame section
(87) 48 connection part of frame section
(88) 49 oblique lower part of frame section
(89) 50 pin
(90) 51 hole
(91) 52 first end of spring
(92) 53 second end of spring
(93) 54 flat part of elongated profile
(94) 55 connection hole for spring
(95) 56 cut-out in fastening bracket
(96) 60 prior art panel
(97) 61 wire
(98) 62 working table