MEMS OPTICAL DEVICE COMPRISING A MEMS MAGNETIC SENSING MECHANSIM AND MEMS LIGHT ABSORBING STRUCTURE
20180010959 · 2018-01-11
Inventors
Cpc classification
G01J3/42
PHYSICS
G01J1/0407
PHYSICS
International classification
Abstract
A MEMS optical device and an array composed thereof are disclosed herein, wherein the MEMS optical device comprises a light absorbing element, a deforming element, and a magnetic detector, wherein the magnetic detector comprises a magnetic source and a magnetic sensor.
Claims
1. An optical MEMS device, comprising: a substrate; a deformable arm connected to a post at an end, wherein the post is connected to said substrate such that the deformable arm is capable of deforming above the substrate; a heat plate connected to said deformable arm, wherein the heat plate is capable of absorbing light; and a magnetic sensing mechanism disposed between the substrate and the heat plate for detecting a displacement of said heat plate, wherein the magnetic sensing mechanism comprises: a magnetic source providing magnetic field, wherein the magnetic source moves along with the heat plate; and a magnetic sensing that is attached to the substrate and capable of sensing the magnetic field from the magnetic source.
2. The device of claim 1, wherein the heat plate comprises a light absorbing mechanism that is capable of absorbing infrared light.
3. The device of claim 1, wherein the heat plate comprises a light absorbing mechanism that is capable of absorbing terahertz light.
4. The device of claim 1, wherein the heat plate comprises: a metallic structure having a plasmonic resonant frequency corresponding to light having a wavelength of infrared light.
5. The device of claim 1, wherein the heat plate comprises: a light absorbing layer having a thickness that corresponds to a destructive interference of infrared light reflected from the top and bottom surfaces of the light absorbing layer.
6. The device of claim 1, wherein the deformable arm comprises a first and second layer, wherein the first and second layers have different CTEs.
7. The device of claim 6, wherein the first layer comprises a metallic material and the second layer comprises a non-metallic material.
8. The device of claim 1, wherein the magnetic source comprises a permanent magnet.
9. The device of claim 1, wherein the magnetic source comprises a segment of a conductive wire through which current can flow through so as to generate magnetic field.
10. The device of claim 1, wherein the magnetic sensor comprises: a tunneling magnetic resister.
11. The device of claim 1, wherein the magnetic sensor comprises: a giant-magneto-resister (GMR).
12. An optical MEMS device, comprising: a plurality of optical MEMS devices that are formed into a device array, wherein the device array comprises a row and a column; and wherein the optical MEMS device comprises: a substrate; a heat plate connected to a deformable arm, wherein the deformable arm is held above the substrate by a post such that the deformable arm is capable of deforming above the substrate; and a magnetic sending mechanism disposed between the substrate and the heat plate for detecting a displacement of the heat plate in relation to the substrate.
13. The device of claim 12, wherein the device array comprises 16×16 or more optical devices.
14. The device of claim 12, wherein the device array comprises 640×480 or more optical devices.
15. The device of claim 12, wherein the device array comprises 800×600 or more optical devices.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF SELECTED EXAMPLES
[0030] Disclosed herein comprises a MEMS optical device capable of responding to incident light of specific wavelength or wavelength range. From the response, detection of the incident light can be achieved. The detection can be applied to imaging and non-imaging applications such as spectrometry, lidar, and wavefront sensing and many other applications. The MEMS optical device can be particularly useful in forming a large FPA array, such as FPA of VGA and above.
[0031] In one example of this MEMS optical device of this invention, the detection mechanism comprises a magnetic source and magnetic sensor, wherein the magnetic sensor is spaced apart from the light absorbing mechanism. An advantage of this configuration is that the heat generated by the sensing current flowing through the magnetic sensor can be isolated from the heat generated by the light absorbing mechanism, and thus significantly increases the measurement accuracy.
[0032] In another example of this invention, the MEMS optical device is used to form a FPA, wherein each FPA pixel comprises a light absorbing mechanism and a detection mechanism that is associated with said light absorbing mechanism in the FPA.
[0033] In the following, the invention will be disclosed with referring to selected examples. It will be appreciated by those skilled in the art that the following discussion including the selected examples are for demonstration purpose only, and should not be interpreted into any limitation.
[0034] Referring to
[0035] Deformable membrane 121 is provided for absorbing incident light of specific wavelength or wavelength range, such as Infrared light or Terahertz (THz) light. For this purpose, deformable membrane 121 may comprises a material such as SiOx and SiNx and many other suitable materials. Alternatively, deformable membrane 121 may be a laminate comprising multiple layers of different materials, an example of which is illustrated in
[0036] Referring to
[0037] Layers 125 and 127 are preferred to have a large difference in their CTE (Coefficient of Thermo-Expansion). For example, the relative difference in CTE of layers 125 and 127 can be 1% or higher, 5% or higher, 10% or higher, 20% or higher, 30% or higher, 50% or higher, wherein the relative difference of CTE in percentage is defined as: ABS ((CTE of layer 125−CTE of layer 127))/MAX (CTE of layers 125 and 127). In the above expression, ABS( ) is the absolute value; MAX( ) is the maximum value. Larger difference in CTE of layers 125 and 127 enhances mechanical deformation of layer 121 (the combination of layers 125 and 127) due to thermos-mechanical effect. Larger mechanical deformation obviously makes detection of the mechanical deformation much easier, which will be discussed in the following.
[0038] In one example, layer 125 may comprise a metal material, especially when the incident light of interest is in the visible, Infrared, or Terahertz (THz). The metal can be Gold (Au) or Aluminum (Al). Layer 127 can be composed of a ceramic material, wherein a ceramic material can be silicon-oxides (e.g. SiOx), silicon-nitrides (SiNx).
[0039] Laminate layer 121, in addition to layers 125 and 127 as discussed above, may comprise other materials for different purposes, such as Ta between layers 125 and 127 for enhancing the bonding of layers 125 and 127.
[0040] The geometry of deformable membrane (layer 121) is configured to be compatible with the incident light of interest. For example wherein deformable membrane 121 is a single layer, the thickness of deformable membrane 121 is selected such that the interference between the reflected light from the upper surface (exposed to the incident light) of deformable membrane 121 and the reflected light from the bottom surface (opposite to the incident light) of deformable membrane 121 is destructive. Such destructive interference causes absorption of the incident light of interest at deformable membrane 121. In an example wherein deformable membrane 121 is a laminate comprising multiple layers such as that illustrated in
[0041] When exposed to the incident light of interest, deformable membrane 121 absorbs the incident light. The energy of the absorbed light raises the temperature of layer 121, causing the temperature change of deformable membrane 121. The temperature change consequently causes the mechanical deformation of deformable membrane 121 due to thermos-mechanical effect, which is illustrated in
[0042] Deformation of deformable membrane 121 can be proportional to the amount of heat generated by the absorbed light; and the amount of heat generated by the absorbed light can be proportional to the intensity of the absorbed light. In a simple approximation, deformation that can be measured by the linear displacement of the geometrical center of deformable membrane 121 is proportional to the intensity of the absorbed incident light, wherein the linear displacement is along the normal direction of the plane of deformable membrane 121. By quantitatively measuring the displacement of deformable membrane 121, the intensity of the incident light can be obtained.
[0043] In order to measure the displacement of deformable membrane 121, detection mechanism 123 is provided, as illustrated in
[0044] When deformable membrane 121 is deformed due to exposure to the incident light of interest, magnetic source 122 moves with the deforming membrane 121, resulting in a change of the distance between magnetic source 122 and magnetic sensor 124. This distance change causes the change of the magnetic field at the location of magnetic sensor 124, wherein the change of the magnetic field comprises changes of both of the direction and strength components of the magnetic field. By measuring the change in the strength component, the change in distance between magnetic source 122 and magnetic sensor 124 can be obtained. The obtained change in distance can be used to calculate the deformation of deformable membrane 121. As discussed above, the deformation can be proportional to the intensity of the absorbed incident light. From the obtained deformation of deformable membrane 121, intensity of the absorbed incident light can be calculated.
[0045] The magnetic source (122) can be composed of any suitable magnetic materials such as hard magnetic materials or soft magnetic materials. In examples wherein magnetic source 122 is composed of a hard magnetic material such as permanent magnet, magnetic source 122 continuously generates magnetic field. In examples wherein magnetic source 122 is composed of a soft magnetic material such as NiFe, external magnetic field maybe needed to magnetize the magnetic source. In the presence of the external magnetic field, magnetic source composed of a soft magnetic material is magnetized. The magnetized magnetic source 122 generates magnetic field that is used to quantitatively measure the deformation of deformable membrane 121. When the external magnetic field is withdrawn, magnetic source 122 may not generate magnetic field. Deformation of deformable membrane 121 may not be achieved.
[0046] In some applications, using a soft magnetic material for magnetic source may be preferred because such configuration can be of advantageous in measuring the deformation of deformable membrane in a more controlled way. When measuring the deformation of deformable membrane 121 is not expected such as during calibration or other applications, external magnetic field can be removed at any time.
[0047] The external magnetic field can be generated in many ways. For example, a permanent magnetic field can be provided across the entire optical structure 120, or across the entire FPA composed of an array of optical device 120. Alternatively, a wire can be provided in the vicinity of magnetic source that is composed of a soft magnetic material. For example, a wire can be disposed on substrate 130 in the vicinity of magnetic sensor 124. During operation, a substantially constant current is driven through the wire so as to generate an excitation magnetic field. The soft material of magnetic source 122 can be magnetized with such excitation magnetic field. In this instance, the magnetic field at the location of magnetic sensor 124 is a combination of the excitation magnetic field and magnetic field generated by magnetic source 122. Because the excitation magnetic field is static and known from the constant current flowing through the wire, the instant magnetic field generated by magnetic source 122 can be calculated.
[0048] Magnetic sensor 124 can be any suitable sensors capable of measuring magnetic field. However, it is expected that magnetic sensor 124 is a MEMS sensor and can be integrated with the other MEMS components such as deformable membrane 121 and magnetic source 122. It is further expected that magnetic sensor 124 has sufficient sensibility and accuracy in measuring the deformation of deformable membrane 121. This is because the deformation of deformable membrane 121 can be small. For example, the displacement of the geometric center of deformable membrane 121 can be in the order of several angstroms, several to ten of nanometers. In order to accurately measure such small displacement, magnetic sensor 124 is expected to have high accuracy and sensitivity, in addition to the MEMS expectation. A group of good candidates of magnetic sensor 124 is MR (magnetic sensors), such as AMR (anisotropic Magneto-Resistance), GMR (Giant Magneto-Resistance) that is also referred to as Spin-Valve, and TMR (Tunnel-Magneto-Resistance) that is also referred to as MTJ (Magnetic Tunnel Junction). Other types of magnetic sensors, such as MEMS flux-gates are also applicable. Because there are many disclosures of MR (Magnetic Sensors) including AMR, GMR, and TMR in the art, these MR will not be discussed in herein for simplicity.
[0049] For measuring the magnetic field generated by magnetic source 122, a constant sensing current is driven through magnetic sensor 124 during operation, for example, through a control circuit that can be disposed in substrate 130, which is not shown in the figure for simplicity. By measuring the voltage drop across magnetic sensor 124, instant value of the resistance of magnetic sensor 124 can be obtained given that the sensing current flowing through magnetic sensor 124 is substantially constant. Because the instant resistance of magnetic sensor 124 is substantially proportional to the instant magnetic field at the location of magnetic sensor 124, the instant magnetic field can be obtained. The instant magnetic field is a known function of the distance between magnetic source 122 and magnetic field 124. The instant distance, and thus the deformation of deformable membrane 121, can thus be calculated based upon the known function and the obtained instant magnetic field.
[0050] In the example discussed above with reference to
[0051] Because magnetic sensor 124 and magnetic source 122 (and thus deformable membrane 121) are physically isolated and untouched, heat generated by the current flowing through magnetic sensor 124 can be significantly isolated from heat generated by the absorption of deformable membrane 121. This feature can be of great importance in forming a large array, such as a FPA as illustrated in
[0052] As discussed above with reference to
[0053] Referring to
[0054] Absorption layer 125 is disposed on the top surface of deformable membrane 127. In this example, absorption layer 125 is configured into multiple slits as illustrated in
[0055] When exposed to incident light of interest, absorbing layer absorbs the incident light of interest and generates heat. Due to the different CTE (Coefficient of Thermo-Expansion) of absorbing layer 125 and deformable membrane 127, deformable layer 127, as well as absorbing layer 125 deforms, as illustrated in
[0056] For the same or similar reason that the magnetic sensor is spaced apart from the deformable membrane 127 and/or absorption layer 125 as discussed above with reference to
[0057] In examples illustrated in
[0058] Referring to
[0059] Referring again to
[0060] Referring again to
[0061] Deformable arms 150 and 154 each can be a bi-morph as illustrated in
[0062] With this configuration, heat plate 144 can move towards or away from substrate 162 when deformable arms 150 and 154 deform, which is better illustrated in
[0063] Referring back to
[0064] MEMS optical device 142 can be used to form an array, such as FPA. The FPA may have any desired resolutions, such as 640×480, 800×600, 1024×768, and other resolutions.
[0065] The MEMS optical devices as discussed above with reference to
[0066] It will be appreciated by those of skilled in the art that a new and useful MEMS optical device and an array composed thereof have been described herein. In view of the many possible embodiments, however, it should be recognized that the embodiments described herein with respect to the drawing figures are meant to be illustrative only and should not be taken as limiting the scope of what is claimed. Those of skill in the art will recognize that the illustrated embodiments can be modified in arrangement and detail. Therefore, the devices and methods as described herein contemplate all such embodiments as may come within the scope of the following claims and equivalents thereof. In the claims, only elements denoted by the words “means for” are intended to be interpreted as means plus function claims under 35 U.S.C. §112, the sixth paragraph.