Tapered roller bearing
10731703 ยท 2020-08-04
Assignee
Inventors
Cpc classification
F16C2326/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/383
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/585
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C19/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tapered roller bearing includes inner and outer rings including raceway surfaces having tapered shapes on their outer and inner peripheries, respectively, tapered rollers between the raceway surfaces, and a retainer configured to receive the tapered rollers. At least the raceway surface of the inner ring includes cut crowning of a complex curve including a center curve and end portion curves formed on both sides of the center curve each have a curvature radius smaller than a curvature radius of the center curve. The tapered rollers each have a rolling surface including a straight portion and logarithmic crowning portions formed on both sides of the straight portion. When the raceway surface of the inner ring has an effective raceway surface width represented by LG, and the straight portion of the rolling surface of the tapered roller has a width represented by LW1, 0.7LW1/LG<0.95 is satisfied.
Claims
1. A tapered roller bearing for a transmission or a differential, the tapered roller bearing comprising: an inner ring comprising a raceway surface having a tapered shape on an outer periphery; an outer ring comprising a raceway surface having a tapered shape on an inner periphery; a plurality of tapered rollers incorporated into a space defined between the raceway surfaces; and a retainer configured to receive the plurality of tapered rollers, wherein at least the raceway surface of the inner ring comprises cut crowning of a complex curve comprising: a center curve, which is formed at a center portion in a generating line direction of the raceway surface; and end portion curves, which are formed on opposite sides of the center curve in the generating line direction of the raceway surface, each of the end portion curves having a curvature radius smaller than a curvature radius of the center curve, wherein the tapered rollers each have a rolling surface comprising: a straight portion, which is formed at a center portion in a generating line direction of the rolling surface; and logarithmic crowning portions, which are formed on opposite sides of the straight portion in the generating line direction of the rolling surface, and wherein, when the raceway surface of the inner ring has an effective raceway surface width represented by LG, and the straight portion of the rolling surface of each of the tapered rollers has a width represented by LW1, 0.7LW1/LG<0.95 is satisfied, and wherein, when the logarithmic crowning portions have a drop amount represented by Dr, each of the tapered rollers has a diameter represented by Dw, and the cut crowning of the raceway surface of the inner ring has a drop amount represented by Dc, 0.003(Dr+Dc)/Dw0.03 is satisfied.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
EMBODIMENTS OF THE INVENTION
(8) With reference to
(9) As illustrated in
(10) A ground relief portion 12f is formed at a corner portion at which the raceway surface 12a of the inner ring 12 and a large-flange surface 12e of the large-flange portion 12c intersect each other. A ground relief portion 12g is formed at a corner portion at which the raceway surface 12a and a small-flange surface 12d of the small-flange portion 12b intersect each other. The raceway surface 12a of the inner ring 12 has the ground relief portions 12f and 12g. Thus, an effective raceway surface width LG (see
(11) As illustrated in
(12) The outline of the tapered roller bearing according to this embodiment is as described above. Next, with reference to
(13) The characteristic configuration of the tapered roller bearing according to this embodiment has been obtained based on an idea of a combination of crowning which is capable of maximally achieving suppression of cost and increase in lifetime, with focus on both an aspect of a bearing function, that is, forming logarithmic crowning in each of the rolling surfaces of the tapered rollers and setting an axial width of the straight portion at the center portion of the rolling surface and an aspect of a processing cost, that is, setting a crowning shape which does not cause increase in cost also for the raceway surface of the raceway ring. The logarithmic crowning is formed only in the tapered roller, and related-art cut crowning is formed in at least the raceway surface of the inner ring out of the inner ring and the outer ring.
(14) As illustrated in
(15) Now, description is made of the logarithmic crowning formed in the tapered roller 14. The generating line of each of the crowning portions 16b and 16c is determined based on a logarithmic curve of logarithmic crowning expressed by the following expression as an example. This logarithmic crowning expression is cited from Japanese Patent No. 5037094 applied by the applicant of the present application.
(16)
A: =2Q/IE
a: Length from an original point O to an end of an effective contact portion
E: Equivalent elastic modulus
K.sub.1: Parameter representing a degree of a curvature of crowning
K.sub.2: Parameter representing a ratio of crowning length with respect to a
I: Length of an effective contact portion in a generating line direction
Q: Load
y: Position of the contact portion in the generating line direction
z(y): Drop amount at an axial position y
z.sub.m: Parameter representing an optimum value of a maximum drop amount of crowning at an end in an effective length of a roller
(17) The design parameters K.sub.1, K.sub.2, and z.sub.m in the logarithmic crowning expression described above are subjected to design. Description is made of a mathematical optimization method for the logarithmic crowning. Through determination of the design parameter K.sub.2 and appropriate selection of K.sub.1 and z.sub.m in the function expression expressing the logarithmic crowning, optimum logarithmic crowning can be designed. In general, the crowning is designed so as to reduce the surface pressure of the contact portion or a maximum value of stress. It is assumed that the rolling fatigue lifetime occurs in accordance with the von Mises yield criterion, and the parameters K.sub.1 and z.sub.m are selected so as to minimize a maximum value of the von Mises equivalent stress. The parameters K.sub.1 and z.sub.m can be selected with use of an appropriate mathematical optimization method. Various algorithms for mathematical optimization methods have been proposed, and the direct search method as one example is capable of executing optimization without use of derivatives of function, and is effective for a case in which an objective function and variables cannot be directly expressed with use of expressions. In this case, the parameters K.sub.1 and z.sub.m are determined with use of the Rosenbrock method as one of direct search methods.
(18) The shape of each of the crowning portions 16b and 16c of the tapered roller 14 in this embodiment is the logarithmic curve crowning determined by the expression described above. However, the shape is not limited to that determined by the expression described above, but the logarithmic curve may be determined with use of another logarithmic crowning expression.
(19) The crowning portions 16b and 16c of the tapered roller 14 illustrated in
(20) Next, with reference to
(21) Cut crowning portions 12r2 and 12r3 are formed on both sides of the crowning center portion 12r1 in the generating line direction. Both a curvature radius R5 of an end portion curve C2 forming the cut crowning portion 12r2 and a curvature radius R6 of an end portion curve C3 forming the cut crowning portion 12r3 are smaller than the curvature radius R4 of the center curve C1. The crowning center portion 12r1 and each of the cut crowning portions 12r2 and 12r3 are connected to each other with a smooth curve. The cut crowning portion 12r2 has a width represented by LG2. The cut crowning portion 12r2 has a drop amount represented by Dc1. The cut crowning portion 12r3 has a width represented by LG3. The cut crowning portion 12r3 has a drop amount represented by Dc2. The drop amounts Dc1 and Dc2 are each set to a value required for preventing generation of an edge load under a high-load environment or a high-misalignment environment, for example, to a value of from about 15 m to about 20 m. The term drop amount Dc of the cut crowning described in Claims is a generic term referring to the drop amounts Dc1 and Dc2.
(22) In this embodiment, illustration is given of the example case in which the cut crowning portions 12r2 and 12r3 formed on both sides of the crowning center portion 12r1 in the generating line direction, and the widths LG2 and LG3, the end portion curves C2 and C3, the curvature radii R5 and R6, and the drop amounts Dc1 and Dc2 of the cut crowning portions 12r2 and 12r3 are different from each other. However, the present invention is not limited to such a configuration, and there is a case in which some of or all of the cut crowning portions 12r2 and 12r3 and the widths LG2 and LG3, the end portion curves C2 and C3, the curvature radii R5 and R6, and the drop amounts Dc1 and Dc2 of the cut crowning portions 12r2 and 12r3 are the same.
(23) As illustrated in
(24) In the foregoing, description is made of the crowning center portion 12r1 of the raceway surface 12a of the inner ring 12 and the cut crowning portion 12r2, 12r3 on both sides. However, when the cut crowning is formed in the raceway surface 13a of the outer ring 13, a configuration thereof is the same as that of the crowning of the inner ring 12. Thus, description thereof is omitted.
(25) Next, with regard to the above-mentioned case in which the straight portion and the logarithmic crowning portions are formed in the rolling surface 16 of the tapered roller 14 and in which the crowning center portion and the cut crowning portions are formed in the raceway surface 12a of the inner ring 12, in Table 1, there is shown a test result as to a drop amount Dr (Dr3) at the logarithmic crowning end portion, the tangent angle , the ease of processing, and a degree of change in contact surface pressure value with changes in ratio of the width LW1 of the straight portion of the tapered roller 14 to the effective raceway surface width LG of the inner ring 12.
(26) TABLE-US-00001 TABLE 1 Ratio of width LW1 of 0.6 0.7 0.8 0.85 0.9 0.95 straight portion of roller to effective raceway surface width LG of inner ring (LW1/LG) Drop amount Dr [m] at 20 25 30 35 40 45 roller end portion Total drop amount 30 37 45 52 60 67 Dr + Dc [m] of crowning of roller and inner ring Tangent angle at 050 1 120 140 2 3 roller end portion Ease of processing x Necessity of cut x crowning Increase or decrease [%] 0 2% 3% 4% 5% 6% in center surface decrease decrease decrease decrease decrease pressure value Determination x x
(27) The test shown in Table 1 was conducted based on comparison of the width LW1 of the straight portion of the tapered roller and the effective raceway surface width LG of the inner ring, and evaluation is made with different ratios LW1/LG. The reason thereof is based on the thought that, because the cut crowning is formed in the raceway surface of the inner ring, the ratio to the effective raceway surface width LG of the inner ring provides more suitable test result. A ratio LW/LG of the effective rolling surface width LW of the tapered roller, which is shown in Table 2 described later, to the effective raceway surface width LG of the inner ring is from about 1.1 to about 1.2. The ratio LW/LG is from about 1.1 to about 1.2. Moreover, LW1/LG=0.6 in Table 1 substantially corresponds to LW1/LW=0.5 in Table 2, and it is desired that the crowning be intensively formed in the tapered roller in the case of LW1/LG=0.6. Therefore, cut crowning is not required.
(28) As shown in Table 1, in order to effectively reduce the contact surface pressure at the center portion, it is desired that the ratio LW1/LG of the width LW1 of the straight portion of the roller to the effective raceway surface width LG of the inner ring be equal to or larger than 0.7. In the tapered roller bearing 1 according to this embodiment, the drop amount of the logarithmic crowning portion of the tapered roller is set within a range which enables superfinishing, and insufficiency of the drop amount is supplemented with the related-art cut crowning of the inner ring or the outer ring. With this, processing can be performed even when the ratio LW1/LG is equal to or larger than 0.9. However, it has been found that, processing is difficult when the ratio LW1/LG is 0.95 because the tangent angle at the roller end portion becomes excessively larger.
(29) Now, description is made of the reason why the superfinishing is difficult when the tangent angle at the tapered roller end portion becomes excessively larger. Although illustration is omitted, the superfinishing on the tapered roller is performed as follows. For example, the tapered roller is supported on guide threaded surfaces formed on a pair of feed drums, and the tapered roller is fed through the feed drums while being rotated. On this occasion, superfinishing is performed with a grinder on the roller outer peripheral surface. In order to perform the superfinishing on the straight portion and the logarithmic crowning portions of the tapered roller, a posture of the tapered roller is changed. The thread bottom angles of the guide threaded surfaces of the feed rums are changed for such purpose. However, when the tangent angle of the tapered roller end portion becomes excessively larger, processing becomes more difficult.
(30) Based on the test result described above, when the ratio LW1/LG is set within the range of 0.7LW1/LG<0.95, the contact surface pressure can be reduced, and generation of the edge road can be reduced. Moreover, ease of processing is excellent, and hence the manufacturing cost can be reduced.
(31) Meanwhile, as a knowledge obtained in the course of development, in Table 2, there is shown a test result given in a case in which the raceway surface of the inner ring has a straight shape and in which the logarithmic crowning is formed only in the tapered roller.
(32) TABLE-US-00002 TABLE 2 Ratio of width LW1 of 0.45 0.5 0.7 0.8 0.85 0.9 straight portion to effective rolling surface width LW of roller (LW1/LW) Drop amount Dr [m] at 45 46 52 57 60 62 roller end portion Tangent angle [] at 110 120 130 140 2 3 roller end portion Ease of processing x Increase or decrease [%] 1% 0 2% 3% 4% 5% in center surface pressure increase decrease decrease decrease decrease value Determination x x
(33) As shown in Table 2, in the case in which the logarithmic crowning is formed only in the tapered roller, when the ratio LW1/LW of the width LW1 of the straight portion to the effective rolling surface width LW of the roller becomes equal to or larger than 0.9, the tangent angle at the roller end portion becomes excessively larger, with the result that processing becomes more difficult. Moreover, when the ratio LW1/LW is 0.45, the contact surface pressure at the center portion increases, with the result that such configuration is not applicable to a practical use.
(34) A gap S, which is illustrated in
(35) When a ratio (Dr+Dc)/Dw of a total drop amount Dr+Dc of the crowning of the roller and the inner ring to the roller diameter Dw illustrated in
(36) As described above, in the tapered roller bearing 1 according to this embodiment, the drop amount of the logarithmic crowning portion of the tapered roller is set within a range which enables superfinishing, and the insufficiency of the drop amount is supplemented with the related-art cut crowning of the inner ring or the outer ring. With this, the following conspicuous effects can be attained. That is, a long straight portion can be secured. With this, the contact surface pressure can be reduced, and generation of the edge load can be suppressed. Moreover, ease of processing is excellent, and hence the manufacturing cost can be reduced.
(37) Finally, as suitable usage of the tapered roller bearing 1 according to this embodiment, with reference to
(38) A transmission 30 illustrated in
(39) A main shaft gear (hereinafter simply referred to as gear) 43 is mounted to the main shaft 33 so as to be rotatable through intermediation of a tapered roller bearing 1.sub.4 at an idler portion. The main shaft gear 43 always meshes with a gear 37 of the auxiliary shaft 34. The tapered roller bearing according to this embodiment corresponds to each of the tapered roller bearings 1.sub.1 to 1.sub.4 described above and other tapered roller bearings (not shown). A synchronization mechanism 39 moves in the axial direction (right-and-left direction in
(40) Next, with reference to
(41) The link gear 103 is coupled to a differential gear case 105, and the differential gear case 105 is supported by a pair of tapered roller bearings 1.sub.7 and 1.sub.8 so as to be rotatable relative to the differential case 100. A pair of pinion gears 106 and a pair of side gears 107, which mesh with the pair of pinion gears 106, are arranged inside the differential gear case 105. The pinion gears 106 are mounted to a pinion shaft 108, and the side gears 107 are mounted to the differential gear case 105. Right and left drive shafts (not shown) are coupled (for example, by serration coupling) to radially inner portions of the side gears 107. The tapered roller bearing according to this embodiment corresponds to each of the tapered roller bearings 1.sub.5 to 1.sub.8 described above. Drive torque of the propeller shaft 102 is transmitted through the drive pinion gear 104, the link gear 103, the differential gear case 105, the pinion gears 106, the side gears 107, and the drive shafts in the stated order.
(42) The present invention is not limited to the above-mentioned embodiment. As a matter of course, the present invention may be carried out in various modes without departing from the spirit of the present invention. The scope of the present invention is defined in claims, and encompasses equivalents described in claims and all changes within the scope of claims.
REFERENCE SIGNS LIST
(43) 1 tapered roller bearing 12 inner ring 12a raceway surface 12b small-flange portion 12c large-flange portion 12d small-flange surface 12e large-flange surface 12f ground relief portion 12g ground relief portion 12r1 crowning center portion 12r2 cut crowning portion 13 outer ring 13a raceway surface 14 tapered roller 14a small end surface 14b large end surface 15 retainer 16 rolling surface 16a straight portion 16b logarithmic crowning portion 16c logarithmic crowning portion C1 center curve C2 end portion curve Dc drop amount of cut crowning portion Dr drop amount at logarithmic crowning end portion Dw roller diameter LG effective raceway surface width LG1 width of crowning center portion LG2 width of cut crowning portion LW effective rolling surface width LW1 width of straight portion S gap