Surface mounted device module
10736217 ยท 2020-08-04
Assignee
Inventors
Cpc classification
H05K3/0052
ELECTRICITY
H05K1/0251
ELECTRICITY
H05K2201/10098
ELECTRICITY
H05K3/429
ELECTRICITY
International classification
H05K1/11
ELECTRICITY
H05K3/40
ELECTRICITY
H05K3/00
ELECTRICITY
Abstract
A surface mounting component module according to one embodiment of the present invention comprises: a multi-layer substrate; a side via formed by penetrating the multi-layer substrate, and electrically connecting the multi-layer substrate; a side via pad positioned on at least one layer of the multi-layer substrate, and formed in the vicinity of the side via; and an RF pattern connected to the side via pad by a signal line, wherein all of the RF pattern, the side via, and the side via pad are electrically connected.
Claims
1. A surface mounted device module comprising: a multi-layer substrate; a side via formed to penetrate the multi-layer substrate and electrically connect the multi-layer substrate; a side via pad positioned on at least any one layer of the multi-layer substrate and formed around the side via; and an RF pattern connected to the side via pad by a signal line, wherein all of the RF pattern, the side via, and the side via pad are electrically connected, the side via is exposed to an outer periphery of the surface mounted device module in a concave shape, the side via pad is provided at the outer periphery of the surface mounted device module, and the side via is provided within the side via pad, and wherein the side via extends in a first direction that is parallel to the outer periphery of the surface mounted device module, and the side via extends in a second direction that is perpendicular to the outer periphery of the surface mounted device module, and a half-distance of the side via in the first direction is longer than a largest distance of the side via in the second direction.
2. The module according to claim 1, wherein the side via pad is formed around the side via to be spaced by a predetermined distance in correspondence to a shape of the side via.
3. The module according to claim 1, wherein the concave shape of the side via includes a curved line or at least one of two or more segments including one or more angles.
4. The module according to claim 1, wherein the RF pattern is formed of an RF line and an open area other than the RF line, and the open area is formed outside the side via pad in correspondence to a shape of the side via pad, wherein a ground is spaced apart from the side via pad by a distance d2 for impedance matching of the RF pattern.
5. The module according to claim 4, wherein the open area includes an area spaced by the distance d2 from the side via pad to the ground.
6. The module according to claim 4, wherein the distance d2 is a distance corresponding to a value determined based on at least one of a semi-ellipse, a rectangle or a trapezoid.
7. The module according to claim 4, wherein the distance d2 is determined based on the concave shape.
8. The module according to claim 4, wherein the distance d2 is determined based on impedance Z_RF_line associated with the RF line, impedance Z_side_via of the side via, thickness H of the multi-layer substrate, permittivity Er of the multi-layer substrate, a length D_c of a minor axis when the side via is in a shape of a semi-ellipse or a rectangle, and a diameter D_p of the side via pad.
9. The module according to claim 4, wherein the distance d2 is determined based on impedance Z_RF_line associated with the RF line, impedance Z_side_via of the side via, thickness H of the multi-layer substrate, permittivity Er of the multi-layer substrate, a depth D_c of a concave shape in case of a side via of the concave shape, and a diameter D_p of the side via pad.
10. The module according to claim 4, wherein impedance Z_side_via of the side via is determined based on the following formulas:
11. The module according to claim 4, wherein an area formed around the side via pad in the open area is formed on a top layer and a bottom layer of the multi-layer substrate.
12. The module according to claim 9, wherein the impedance Z_RF_line associated with the RF line and the impedance Z_side_via of the side via satisfy a condition of having an approximate value, and the impedance Z_side_via of the side via is determined based on the following formulas:
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF SYMBOLS
(8) 110, 111, 112, 113, 114, 115, 116: Substrate 120: RF pattern 121: RF line 122: Open area 130: Side via 131: Inscribed circle of side via 140: Ground 150: Side via pad
BEST MODE FOR CARRYING OUT THE INVENTION
(9) Hereafter, a surface mounted device module of the present invention will be described in detail with reference to the accompanying drawings. The described embodiments are provided to enable those skilled in the art to easily understand the spirit of the present invention, and the present invention is not limited thereto. In addition, the elements expressed in the accompanying drawings are schematized drawings to easily explain the embodiments of the present invention and may be different from actually implemented forms.
(10) The description that a layer (film), region, pattern or structure of the embodiments is formed on the top of/on or on the bottom of/under a substrate, layer (film), region, pad or pattern includes forming them directly or with intervention of another layer. The criteria of the top/on or bottom/under of each layer will be described with reference to the drawings. In addition, when an element is connected to another element, it includes a case of indirectly connecting the elements with intervention of another element therebetween, as well as a case of directly connecting the elements. In addition, when an element includes another element, it means that the element may be specially further provided with the another element. In the drawings, since the thickness or size of a layer (film), region, pattern or structure may be modified for the clarity and convenience of explanation, it does not completely reflect a real size.
(11) Meanwhile, the expression of including a component is an expression of an open type which merely refers to existence of a corresponding component, and it should not be construed as precluding additional components.
(12)
(13) Although a conventional side via is generally formed as a circle having the same horizontal and vertical diameters, the side via 30 according to an embodiment of the present invention may be formed in the shape of a circle or any one of polygons. In addition, if the side via 30 according to an embodiment of the present invention is formed in the shape of a circle, the horizontal diameter and the vertical diameter may be formed to be different from each other, and particularly, the horizontal diameter may be formed to be longer than the vertical diameter.
(14) In the multi-layer substrate formed of six substrates 111, 112, 113, 114, 115 and 116 as shown in
(15)
(16) An outer area B is formed in the multi-layer substrate 110, and although the center of the side via 130 may be positioned in the inner area A of the multi-layer substrate 110 or on the boundary of the inner area A and the outer area B, the center of the side via 130 is preferably positioned in the outer area B. The position of the center of the side via 130 is set in advance before the surface mounted device module is manufactured.
(17) If the center of the side via 130 is positioned in the outer area B, there is an effect of enhancing manufacturing throughput by lowering the bur, which is generated when the outer periphery of the substrate 110 is processed, and improving the defect rate of plating. When the center of the side via 130 is positioned in the outer area B, 80% or more of the area of the side via 130 preferably exists in the outer area B. However, a ratio of the area existing in the outer area B to the area of the side via 130 is not limited, and it may be changed by those skilled in the art if the bur, which is generated when the outer periphery of the substrate 110 is processed, and the defect rate of plating can be lowered or according to impedance matching with the RF pattern 120 formed on the substrate 110.
(18) Generally, the side via 130 is processed as a hole in the outer periphery of the substrate 110. The side via is formed by routing the outer periphery of the substrate after plating the processed hole with lead, tin, spirifer fossil, gold or the like. A bur or a plating defect occurs on the surface of the side via 130 in the routing process. The bur is a phenomenon of uncleanly cutting and drooping since ductility of a copper film is large. An object of the present invention is lowering the bur, which is generated when the side via 130 is manufactured, and the defect rate of plating.
(19) At this point, the side via 130 may be exposed to the outer periphery of the surface mounted device module in a variety of shapes, and it may be formed in at least any one of shapes including a semicircle, a semi-ellipse, a square, a rectangle and a trapezoid or may be exposed to the outer periphery of the surface mounted device module in a concave shape. In addition, the concave shape may include a curved line or at least one of two or more segments including one or more angles. Particularly, the side via of the present invention is a shape dividing semicircle-semicircle in the middle into two parts, in a shape of separating two semicircles and connecting both ends using straight lines (see
(20) A ground 140 is formed in the surface mounted device module to be adjacent to the side via 130. The area between the side via 130 and the ground 140 is set in advance based on the area setting information.
(21) Generally, impedance matching is calculated by a characteristic between a first substrate 111, which is the top substrate, and a second substrate 112, and at this point, the side via 130 is processed to penetrate from the first substrate 111, which is the top substrate, to a sixth substrate 116, which is the bottom substrate. Therefore, the impedance is mismatched since the RF signal is affected by the substrates other than the first substrate and the second substrate after the side via 130 is formed to penetrate the substrates, and this is the main cause of loss when a signal is transferred. To solve such a problem, the impedance matching may be performed, after the side via is formed, by adjusting the distances between the side via 130, the via pad, and the ground 140. The distance to be adjusted will be described below in detail with reference to
(22) The RF pattern 120 is formed of an RF line 121 and an open area 122 other than the RF line, and the open area may be formed outside the side via pad. At this point, the open area may be formed outside the side via pad to be spaced by a predetermined distance in correspondence to the shape of the side via pad.
(23) In addition, the shape of the open area may be modified slightly within an area as wide as to be formed with a predetermined distance in correspondence to the shape of the side via pad. For example, if the shape of the side via pad is a semielliptical shape and the area of the open area is 0.05 mm.sup.2 when the area is spaced apart from the semi-ellipse as much as 0.1 mm, the shape of the open area may be formed in a semielliptical shape, which is a shape the same as that of the side via pad, and various shapes, such as a rectangle, a square, a trapezoid and the like, having an area as wide as 0.05 mm.sup.2 may be applied.
(24) At this point, the open area is formed to space the ground from the RF line 121 as much as a first distance d1 for impedance matching of the RF pattern and to space the ground from the side via pad as much as a second distance d2 for impedance matching of the RF pattern 120. In addition, the second distance may be set to be larger than the first distance, and the second distance may be implemented in a method of adjusting the distance from the original distance between the ground and the side via pad by removing part of the ground, and when a surface mounted device module is manufactured, the second distance may be calculated according to a formula described below, and the open area may be formed while the ground is spaced apart from the side via pad as much as the second distance.
(25) In addition, the second distance d2 is a distance corresponding to a value determined based on the shape of the side via, which is at least any one of shapes including a semicircle, a semi-ellipse, a square, a rectangle and a trapezoid. At this point, the second distance d2 is determined by the impedance Z_RF_line associated with the RF line, the impedance Z_side_via of the side via, the thickness H of the multi-layer substrate, the permittivity Er of the multi-layer substrate, the diameter D_c of an inscribed circle of a shape including at least any one of a semicircle, a semi-ellipse, a square, a rectangle and a trapezoid, and the diameter D_p of the side via pad. A detailed formula for determining the distance according to these several variables will be described in detail in
(26) The side via pad 150 is positioned on at least any one layer of the multi-layer substrate and formed around the side via. At this point, the side via pad may be formed around the side via to be spaced by a predetermined distance in correspondence to the shape of the side via, and the side via pad may be formed between the side via 130 and the ground 140 to be spaced by a predetermined distance. After the side via is formed to penetrate the multi-layer substrate, a conductive material is coated on the side via in a method of plating or the like, and a plurality of side via pads 150 is formed around the side via at regular intervals. At this point, since the side via pad 150 is connected to the RF pattern formed on each substrate through a signal line, all of the RF pattern, the side via hole, and the plurality of side via pads positioned on each substrate layer are electrically connected.
(27) When the distance between the via pad 150 and the ground 140 is adjusted, the ground may be removed to be spaced by a predetermined distance by peeling off the copper Cu formed in the ground area. The area between the side via 130 and the ground 140 is determined by the thickness of the substrate 110, the size of the side via 130, the thickness of the copper Cu inside the side via 130 and the like.
(28) In addition, when the side via is exposed to the outer periphery of the surface mounted device module in a concave shape, the second distance d2 may be determined based on the concave shape. Details thereof will be described below.
(29) It means that the area setting information is set based on the thickness of the substrate 110, the size of the side via 130, and the thickness of the copper Cu inside the side via 130. The RF pattern is designed considering the number of stacked substrates, permittivity of the inner dielectric, thickness and height of the formed copper Cu and the like. The design will be described below in detail with reference to
(30) Referring to
(31) In addition, impedance matching of the surface mounted device module of the present invention may vary according to the shape of the side via 130. The shape of the side via may be set in advance according to impedance matching of the surface mounted device module.
(32)
(33) Referring to
(34) At this point, the second distance may be determined according to the shape of the side via, i.e., the second distance may be determined by the diameter of the inscribed circle when the side via is in a shape including at least any one of a circle, a square and a trapezoid, by the length of the minor axis (short side) when the side via is in the shape of a semi-ellipse or a rectangle, or by the depth of the concave shape itself when the side via is in a concave shape.
(35) First, inductance may be obtained by a formula shown below using the diameter D_c of the inscribed circle of the side via shape and the thickness H of the substrate.
(36)
(37) At this point, the diameter D_c of the inscribed circle of the side via shape refers to the diameter of a semicircle or a semi-ellipse when the shape of the side via is a semicircle or a semi-ellipse and refers to the diameter of the inscribed circle 131 of the side via 130 as shown in
(38) Subsequently, capacitance may be obtained by a formula shown below based on the impedance to be matched.
(39)
(40) Finally, the second distance d2 between the ground and the side via pad may be obtained by a formula shown below using the permittivity Er, the thickness H of the substrate, the diameter D_p of the side via pad, and the capacitance C.
(41)
(42) For example, a side via hole of a circular shape is formed as shown in
(43)
(44) Accordingly, since the second distance d2 between the side via pad and the ground becomes 0.65 mm, impedance matching of 50Q may be performed by removing the ground as much as a distance 0.65 mm apart from the via pad.
(45) Referring to
(46) For example, a side via hole of an elliptical shape is formed as shown in
(47)
(48) Accordingly, since the second distance d2 between the side via pad and the ground becomes 0.3 mm, impedance matching of 50Q may be performed by removing the ground as much as a distance 0.3 mm apart from the via pad.
(49) Referring to
(50) At this point, if the center of the via has moved as much as 0.1 mm, since the semidiameter is reduced as much as 0.1 mm from 0.2 mm in the formula, the corrected smaller semidiameter D_c becomes 0.1 mm, and 0.2 mm may substitute for the diameter in the formula. In the same manner, since the semidiameter of 0.3 mm of the via pad also becomes 0.2 mm after correcting the semidiameter D_p, 0.4 mm may substitute for the diameter of in the formula.
(51) For example, a side via of an elliptical shape is formed as shown in
(52)
(53) Accordingly, since the second distance d2 between the side via pad and the ground becomes 0.12 mm, impedance matching of 50 may be performed by removing the ground as much as a distance 0.12 mm apart from the via pad.
(54) In addition, when an open area is formed around the side via pad by removing the ground of the present invention, the open area may be formed on the top layer and the bottom layer of the multi-layer substrate. For example, when the multi-layer substrate is formed of a first substrate to a sixth substrate, a ground and a side via hole are formed on each of the substrates, and proper impedance matching may be derived by removing only the grounds of the top layer and the bottom layer.
(55) As is confirmed from
(56) The embodiments of the present invention have been disclosed for illustrative purposes, and it is to be appreciated that even the parts that can be changed, modified or added by those skilled in the art within the scope and spirit of the present invention fall within the claims of the present invention.