Circulation control system for aerial vehicles
10730607 ยท 2020-08-04
Assignee
Inventors
- Konstantinos Kanistras (Englewood, CO, US)
- Pranith Chander Saka (Denver, CO, US)
- Matthew J. Rutherford (Denver, CO, US)
- Kimon P. Valavanis (Denver, CO, US)
Cpc classification
Y02T50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64U10/80
PERFORMING OPERATIONS; TRANSPORTING
F04D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C39/04
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
B64U70/60
PERFORMING OPERATIONS; TRANSPORTING
B64C2230/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A circulation control system for an aerial vehicle. The system comprises an air supply unit attached to the aerial vehicle configured to generate a specified amount of mass air flow; an air delivery system, the air supply unit and the air delivery system being connected via at least one tube that turns at least one right angle; a circulation control wing through which air from the air supply unit is delivered through the air delivery system, the circulation control wing comprising at least one plenum configured to blow the air out of a slot in a trailing edge of the wing, and at least one dual radius flap positioned behind the slot.
Claims
1. A circulation control system for a small or miniature unmanned aerial vehicle (UAV), the system comprising: an air supply unit attached to the UAV configured to generate a specified amount of mass air flow; an air delivery system comprising at least two tubes attached to the air supply unit; wherein the air supply unit is configured to intake external air directly from an exterior of the UAV on a front side of the air supply unit, compress the external air, and push compressed air through a back side of the air supply unit into the air delivery system; a circulation control wing through which the compressed air from the air supply unit is delivered through the air delivery system, the circulation control wing comprising at least two plena configured to allow the compressed air to blow the air out of one or more slots in a trailing edge of the wing, wherein the compressed air turns through two right angles through each of the two tubes of the air delivery system between the air supply system and the one or more slots; and at least one dual radius flap positioned behind the one or more slots.
2. The circulation control system of claim 1, wherein the air delivery system delivers an equal amount of air to each plenum.
3. The circulation control system of claim 1, wherein the circulation control wing comprises two dual radius flaps, one dual radius flap associated with each of the two plena.
4. The circulation control system of claim 1, wherein the air supply unit comprises a centrifugal compressor and a housing.
5. The circulation control system of claim 1, wherein the at least two plena are configured to distribute air equally across an entire width of the at least one dual radius flap.
6. The circulation control system of claim 1, wherein the small or miniature UAV weighing under 20 kg.
7. The circulation control system of claim 1, wherein the small or miniature UAV is a fixed-wing UAV, and the air supply unit is mounted in a fuselage area of the fixed-wing UAV.
8. A small or miniature unmanned aerial vehicle (UAV) comprising a fixed wing and a circulation control system, the circulation control system comprising: an air supply unit attached to the UAV configured to generate a specified amount of mass air flow; an air delivery system, comprising at least two tubes attached to the air supply unit; wherein the air supply unit is configured to intake external air directly from an exterior of the UAV on a front side of the air supply unit, compress the external air, and push compressed air through a back side of the air supply unit into the air delivery system; at least two plena mounted within the fixed wing and configured to receive the compressed air from the air delivery system and blow the compressed air out of one or more slots in a trailing edge of the wing, and at least one dual radius flap positioned behind the one or more slots.
9. The UAV of claim 8, wherein the air delivery system delivers an equal amount of air to each plenum.
10. The UAV of claim 9, wherein the circulation control system comprises two dual radius flaps, one dual radius flap associated with each of the two plena.
11. The UAV of claim 8, wherein the air supply unit comprises a centrifugal compressor and a housing.
12. The UAV of claim 8, wherein the at least two plena are configured to distribute air equally across an entire width of the at least one dual radius flap.
13. The UAV of claim 8, wherein weighs under 20 kg.
14. The UAV of claim 8, the air supply unit is mounted in a fuselage area of the UAV.
15. A circulation control system for a small or miniature unmanned aerial vehicle (UAV), the system comprising: an air supply unit defining a circulation control efficiency by providing a mass flow sufficient to increase lift for an airfoil of the UAV during takeoff and flight; a circulation control wing comprising: an air delivery system comprising at least two tubes attached to the air supply unit, configured to deliver the mass flow to a trailing edge of the airfoil; wherein the air supply unit is configured to intake external air directly from an exterior of the UAV on a front side of the air supply unit, compress the external air, and push compressed air through a back side of the air supply unit into the air delivery system; a plenum; and a dual radius flap.
16. The circulation control system of claim 15, wherein the circulation control wing comprises two plena, and the air delivery system delivers an equal amount of air to each plenum.
17. The circulation control system of claim 16, wherein the circulation control wing comprises two dual radius flaps, one dual radius flap associated with each of the two plena.
18. The circulation control system of claim 15, wherein the air supply unit comprises a centrifugal compressor and a housing.
19. The circulation control system of claim 15, wherein the aerial vehicle is a small or miniature unmanned aerial vehicle (UAV) weighs under 20 kg.
20. The circulation control system of claim 15, wherein the UAV is a fixed-wing unmanned aerial vehicle (UAV), and the air supply unit is mounted in a fuselage area of the fixed-wing UAV.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24) The present disclosure provides a fixed-wing Unmanned Circulation Control Aerial Vehicle (UCCAV) capable of achieving Circulation Control-based flight, demonstrating short takeoff and landing characteristics and enhanced payload capabilities in comparison to UAVs without circulation control. Embodiments of the disclosure may be implemented in both a circulation control system, (CC system) which refers to a system that may be integrated (e.g., retrofitted) into any existing UAV platform or wing design that enhances lift through trailing-edge blowing of high-energy air; and a circulation control wing, (CC wing) which refers to an entire assembly of an airfoil or a combination of airfoils with conventional ailerons and built-in circulation-control-enhanced flaps. Both embodiments implement principles of Coanda-driven circulation control, which is an efficient active air flow control approach that can be used on fixed-wing aircraft to achieve high levels of lift. When trying to apply circulation control to small-scale aircraft, several challenges must be overcome that do not exist with circulation control systems of larger aircraft. These challenges are related to the source of air that must be provided on-board, weight penalties due to the internal air delivery system, and penalties due to the air supply unit's power consumption.
(25) These challenges are addressed in the present design of the circulation control system and/or wing of the present disclosure, which is capable of achieving high lift augmentation due to its utilization of the Coanda effect and low drag-penalties at cruise flight due to its aerodynamic design. In general, embodiments of the present disclosure comprise an air supply unit (ASU) that takes in air from the front side of a UAV, then actively pushes and directs the air, through a system of tubes and specially designed plena, to slots at the back of a UAV wing, at particular air flow rates and over particular dimensions of the wing. This augments the air flow that normally occurs around a wing during UAV takeoff and flight, and enhances performance in takeoff distance (i.e., a shorter takeoff distance), lift during flight, and landing distance It is contemplated that because the system of the present disclosure enhances lift overall, the system may allow for greater payloads on a UAV than would be possible without the system.
(26) Embodiments of the present disclosure may be used with various different airfoil shapes that are currently found on existing UAVs, or that may be developed for use with future UAVs, but specific NACA (National Advisory Committee for Aeronautics) standard airfoils, such as NACA 0015, are discussed in examples herein. One component of the CC system of the present disclosure, as previously mentioned, is an air supply unit (ASU). In certain embodiments, the ASU comprises a centrifugal compressor that actively intakes air through one side of the ASU and pushes it out the other. This ASU may be powered by a battery or battery pack. In embodiments, three to four 11-16V Li-ion batteries are used to power the ASU, but other embodiments may use different batteries. The batteries or battery packs may be integrated or separate from batteries or battery packs used to power the UAV itself. The ASU is responsible for supplying air to the entire CC system and its design and performance defines the overall performance of the CC wing.
(27) Another component of the CC system is an Air Delivery System (ADS), which is responsible for delivering and distributing air uniformly across a portion of the rear wingspan of the UAV. Ideally, air from the ASU may be delivered to the rear of a wing with minimal air losses during air transport across the ADS. Both the ASU and ADS, as well as other components of the circulation control system, will be described in greater detail throughout the disclosure. Additionally, this disclosure describes tests conducted to compare performance between UAVs with and without the CC system; namely, experiments comparing the NACA0015 conventional airfoil-shape wings (integrated on an Anaconda-model UAV fuselage from ReadyMade RC, LLC, a commercially-available UAV) with the UCCAV of the present disclosure, are presented herein.
(28) To apply circulation control to a small-scale fixed-wing UAV, space limitations and weight restrictions must be considered. Often, a small UAV will have a maximum takeoff weight of around 20 kg, so circulation control systems to be implemented on such a small UAV must be low in weight. It is contemplated that a suitable circulation control system comprising the air supply unit, the air delivery system, and the circulation control wing of the present disclosure is ideally suited to UAVs having certain specifications. For example, since the air supply unit and part of the air delivery system are located inside the fuselage and close to the center of gravity of the aircraft, a UAV with sufficient fuselage space is desirable. High payload capability is also desirable as the circulation control system adds weight on-board the UAV that needs to be compensated for. In addition, wingspan, wing loading and the chord length must also be considered. The Anaconda RMRC UAV 100 shown in
(29) Table 1 below details the specifications of the Anaconda RMRC. This particular aircraft also has an average wing chord of 238 mm with slats, aps and ailerons. It has a payload of about 1.5 kg and an average speed of 10 m/s. Because of the fuselage specifications, an ASU and ADS may be assembled within the dimensions of this particular UAV.
(30) TABLE-US-00001 TABLE 1 Anaconda RMRC geometric characteristics Fuselage Length L 0.8 m Max. Height H.sub.max 0.11 m Max. Width W.sub.max 0.16 m Propeller Diameter D 15 in Pitch P 4 in Number of Blades 2
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(33) The dual radius aspect of the dual radius flaps 250 designed for the CC system of the present disclosure refers to a first and second Coanda radius. The flaps work as conventional rear wing flaps and are mechanically controlled, and in embodiments of the CC system, the dual radius flaps may be used to replace the existing flaps on a UAV wing. Their dual radius design maximizes the lift effects of active flow blowing.
(34) The design parameters that define the efficacy of CC include the slot height, the slot location, the 1st Coanda radius (r1) and the 2nd radius (r2) along with the flap design. Exemplary parameters of a dual flap radius of the present disclosure are shown in Table 3:
(35) TABLE-US-00002 TABLE 3 Baseline CC dual radius flap design parameters. c 240 h/c 0.0016 r.sub.1/c 0.0375 h/r.sub.1 0.0444
(36) The Coanda radius r1 of the dual radius flap is a constraint of primary importance since it defines the slot location. The upper and lower surface of the airfoil shown in
(37) An embodiment of the air supply unit with the air delivery system and the circulation control wing design shown in
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(39) Additionally, this design allows this distribution of air to take place within the body of the UAV and the wing itself, without requiring any mechanical components to be mounted externally on a wing, which would cause aerodynamic inefficiencies due to drag. In this design, the only parts of the system that are externally exposed, altering the original aerodynamics of the UAV, are the air intake portion 465 and the dual radius flaps. The CC system 300 further comprises ribs 472, which provide structural support for the tubes 380 and plena 490 to hold them in place within a CC wing.
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(44) Experiments conducted to compare the effects of circulation control on a UAV used a custom-built UAV with circulation control with specifications similar to conventional UAVs without circulation control, and then ran tests with the circulation control turned off to provide baseline flight data. The custom-built UAV was equipped with a NACA 0015 airfoil integrated with the twin-boom inverted V-tail. In the experiments, relevant flight data using the UAV with the CC system off was compared to flight data collected with the CC system on. The CC wing was built using the profile of a symmetric NACA0015, with a span of 2 meters and a chord length of c=240 mm, yielding an aspect ratio of AR=8.3. The geometric parameters of the wing are shown in Table 2 below.
(45) The internal structure of the wing is shown in
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(47) TABLE-US-00003 TABLE 4 Geometric parameters of the test wing in experiments Wing Airfoil NACA0015 Chord c 0.24 m Thickness t/c 15 % Camber m/e 0 % Angle of incidence 2 Area S 0.48 m.sup.2 Wingspan b 2 m Half-Span s 1 m Aspect Ratio A 8.33 Dihedral angle 0 Sweep angle A 0 Alleron Span b.sub.all 0.50 m Chord c.sub.all 0.03 m Maximum Deflection .sub.max 15 < < 10
(48) Instrumentation plays a critical role in validating the performance of a UAV, whether for the purpose of experiments or for other data collection purposes. However, UAVs often have limited weight and space availability. Therefore, using the right instrumentation is critical. In experiments testing the performance of a baseline UAV flight with CC off against an exemplary UAV flight with CC of the present disclosure on, the key role of the instrumentation system in these cases was to track, characterize and validate the performance of the UAV. A typical test flight used the following data channels: one data channel for time stamp (micro-controller); five data channels for the pilot's inputs (RC receiver); three data channels for Pitot sensors (raw data); three data channels (Yaw, Pitch, Roll) for inertial Measurement Unit (IMU) orientation; one data channel for Temperature; one data channel for Altitude (High range Barometric sensor); one data channel for low range high accuracy altitude (Ultrasonic distance sensor). All data was stored in on-board memory card (e.g., a 32 GB memory card). The data contains a record of the entire flight; however, maneuver markers (set by the pilot with a switch on a spare RC channel) were available to indicate the areas of interest and allow for a quick review of data in the field.
(49) A block diagram of an exemplary instrumentation system is seen in
(50) TABLE-US-00004 TABLE 5 Instrumentation/Sensor Specifications for UCCAV Component Manufacturer Part Number Specifications Microprocessor Arduino Arduino Microcontroller: Atmega2560 Mega 2560 Operating Voltage: 5 V Digital I/O Pins: 54 with 15 PWM pins Analog Inputs: 16 Weight: 37 g RC Flysky FS-i6 Frequency range: 2.405 to 2.475 GHz Transmitter/Receiver Numebr of Channels: 6 Inertial Measurement Unit Vectornav VN-100 3-axis accel/gyro/mags. with on-board extended Kalman Filter Gyro range: 2000/s, linearity <0.1% FS Accelerometer range: 16 g, linearity <0.5% FS Overall weight: 37 g Pitot Sensors Freescale MPXV7002DP Pressure range: 2 kPa Semiconductor Accuracy: 2% FS Sensitivity: 1 V/kPa Response time: 1 ms Barometric Sensor Bosch BMP085 Pressure range: 30 to 110 kPa Sensortec RMS noise: 0.1 m Weight: 10 g Ultrasonic Distance HC-SR04 Ultrasonic Frequency: 40 kHz Sensor Resolution: 1 cm Memory Module Sparkfun Dev-09530 Baud rates: 2400 to 115200 OpenLog
The instrumentation and sensors specified in Table 5 are exemplary only, and other instrumentation may be used to collect data onboard a UCCAV of the present disclosure. It is contemplated that in many embodiments, only the existing UAV operational hardware (i.e., for flight and control) will be implemented, and the measurement instrumentation may not be required to implement a CC system or CC wing at all.
(51) To obtain minimum takeoff distance at the specific liftoff speed, the aerodynamic forces which act on the aircraft must provide the maximum acceleration during the takeoff roll. Takeoff is affected by many factors, which cannot all be accurately measured nor properly compensated for, as discussed in G. L. Gallagher, L. B. Higgins, L. A. Khinoo, and P. W. Pierce, Fixed Wing Performance, Veda Incorporated Contract N00421-90-C-0022, 1992, which is incorporated by reference herein in its entirety. To estimate the overall performance and capabilities of the aircraft itself, it is possible, within broad limits, to rely on an average of numerous takeoffs in order to minimize residual errors. The evaluation of takeoff performance in experiments testing the system of the present disclosure were in two phases, as shown in
(52) Gross weight, air density, wind conditions (headwind/tailwind), and coefficient of friction are some of the parameters that can significantly affect the takeoff distance, and proper consideration must be given to them. Further, individual pilot technique can cause a greater variation in takeoff data than all other parameters combined. Factors that significantly affect takeoff performance among others are: aileron and elevator position during acceleration; pitch rate during rotation and angle of attack at lift off. To eliminate the variation due to pilot's individual technique and obtain repeatable data, a specific takeoff technique, where the pilot applies full throttle and the aircraft takes off once the required velocity is achieved, was followed during the testing.
(53) During the test experiments of the UCCAV against the conventional UAV, pitch was not introduced during takeoff and angle of attack at lift off can be assumed repeatable under the same conditions (maximum takeoff weight, weather conditions, etc.). To record takeoff distance (ground phase and air phase) and takeoff velocity accurately, three cameras were positioned on the test runway. Runway markers were placed, which could be observed from both the cameras and the observers to track the position of the plane during takeoff. An ultrasonic distance sensor was placed on the belly of the fuselage (close to the front wheel) and tracked the distance from the ground during takeoff.
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(55) Tests of the UCCAV compared to the conventional UAV showed significant a significant reduction in the required takeoff distance and increase in the angle of attack for the UCCAV.
(56) The circulation control system of the present disclosure may provide advantages in reduced takeoff distance and increased payload due to its increased takeoff efficiency as well as increased cruise flight efficiency. It is contemplated that embodiments of the circulation control system of the present disclosure may be modified in their dimensions and materials to accommodate the shapes and other design considerations of other types of fixed wing UAV.
(57) The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.