Control device for power conversion system and its control method
11711019 · 2023-07-25
Assignee
Inventors
Cpc classification
H02M1/14
ELECTRICITY
International classification
H02M3/158
ELECTRICITY
Abstract
A method for controlling a power conversion system includes: configuring a carrier period of the power modules, and configuring a phase shift of carrier waves of the adjacent power modules to be 2π/N; selecting M power modules to operate within the carrier period, where O≤M≤N, and providing a modulation wave to the power modules, an amplitude of the modulation wave being A/N of a carrier peak of the carrier waves; and comparing the value of the modulation wave with a value of the carrier wave of each of the power modules, respectively, wherein, when the value of the modulation wave is greater than the value of the carrier wave, the corresponding power module runs; when the value of the modulation wave is less than or equal to the value of the carrier wave, the corresponding power module stops.
Claims
1. A method for controlling a power conversion system, wherein the power conversion system comprises N power modules connected in parallel, where N is a positive integer, the method comprising: step S1, configuring a carrier period of the N power modules, and configuring carrier waves of any adjacent power modules to shift 2π/N with respect to each other; step S2, selecting M power modules to run within the carrier period, where 0≤M≤N, and providing a modulation wave to the N power modules, an amplitude of the modulation wave being A/N of a carrier peak of the carrier waves, wherein when the power conversion system is in a steady state, A=M, and when the power conversion system is not in a steady state, M is equal to A after rounding; step S3, comparing the value of the modulation wave with a value of the carrier wave of each of the power modules, respectively, wherein, when the value of the modulation wave is greater than the value of the carrier wave, the corresponding power module runs; when the value of the modulation wave is less than or equal to the value of the carrier wave, the corresponding power module stops.
2. The method for controlling a power conversion system according to claim 1, wherein a running time for each of the power modules is the same within one carrier period.
3. The method for controlling a power conversion system according to claim 1, wherein in the step S2, a method for selecting the number M of running power modules comprises: determining a best efficiency point (BEP) power P.sub.opt corresponding to the BEP of the power modules; calculating a ratio of a total system power P.sub.o of the power conversion system to the BEP power P.sub.opt and rounding the ratio to obtain a calculated operating value M.sub.cal; and determining the number M=M.sub.cal or M.sub.cal+1 of running power modules according to a principle that an operating power of an individual power module is closest to the BEP.
4. The method for controlling a power conversion system according to claim 3, wherein the number M of running power modules is determined as follows:
5. The method for controlling a power conversion system according to claim 1, wherein each of the power modules comprises a first port, and the first ports of the N power modules are connected in parallel.
6. The method for controlling a power conversion system according to claim 1, wherein each of the power modules is a one-stage power module having one-stage power conversion units.
7. The method for controlling a power conversion system according to claim 1, wherein each of the power modules is a two-stage power module having first-stage power conversion units and second-stage power conversion units in cascade connection, wherein when the power modules run or stop, either the first-stage power conversion units or the second-stage power conversion units run or stop, or both the first-stage power conversion units and the second-stage power conversion units run or stop simultaneously.
8. The method for controlling a power conversion system according to claim 1, wherein when one of the power modules is selected to run, it is in a burst mode.
9. The method for controlling a power conversion system according to claim 1, wherein the control method is implemented by a centralized controller, wherein the centralized controller is configured to generate N carrier waves having a phase shift of 2π/N according to the total number N of current power modules, calculate the number M of running power modules, generate the modulation wave, compare the modulation wave with the carrier waves respectively to generate corresponding drive signals, and send the generated drive signals to respective power modules.
10. The method for controlling a power conversion system according to claim 1, wherein the control method is implemented by a plurality of control chips distributed in the respective power modules, wherein the control chips are configured to generate N carrier waves having a phase shift of 2π/N according to ID numbers of power modules, synchronizing signals of the modules, and the total number N, determine the number M of running power modules according to local calculation or communication, generate the modulation wave, and compare the modulation wave with the carrier waves to generate corresponding drive signals.
11. A control device for a power conversion system, wherein the power conversion system comprises N power modules connected in parallel, where N is a positive integer, wherein the control device comprises at least one control unit for controlling the N power modules, wherein the at least one control unit comprises: a carrier generating unit for generating N carrier waves, wherein a phase shift between the carrier waves of any adjacent power modules is 2π/N; a module number selecting unit for selecting M power modules to run within a carrier period of the N power modules, where 0≤M≤N, and providing a modulation wave to the N power modules, an amplitude of the modulation wave being A/N of a carrier peak of the carrier waves, wherein when the power conversion system is in a steady state, A=M, and when the power conversion system is not in a steady state, M is equal to A after rounding; and a comparing unit for comparing the value of the modulation wave with a value of the carrier wave of each of the power module respectively, wherein when the value of the modulation wave is greater than the value of the carrier wave, the corresponding power module runs, and when the value of the modulation wave is less than or equal to the value of the carrier wave, the corresponding power module stops.
12. The control device for a power conversion system according to claim 11, wherein a running time for each of the power modules is the same within one carrier period.
13. The control device for a power conversion system according to claim 11, wherein the module number selecting unit determines a best efficiency point (BEP) power P.sub.opt corresponding to the BEP of the power modules; calculates a ratio of a total system power P.sub.o of the power conversion system to the BEP power P.sub.opt and rounds the ratio to obtain a calculated operating value M.sub.cal; and determines the number M=M.sub.cal or M.sub.cal+1 of running power modules according to a principle that an operating power of an individual power module is closest to the BEP.
14. The control device for a power conversion system according to claim 13, wherein the number M of running power modules is determined by the module number selecting unit as follows:
15. The control device for a power conversion system according to claim 11, wherein each of the power modules comprises a first port, and the first ports of the N power modules are connected in parallel.
16. The control device for a power conversion system according to claim 11, wherein each of the power modules is a one-stage power module having one-stage power conversion units.
17. The control device for a power conversion system according to claim 11, wherein each of the power modules is a two-stage power module having first-stage power conversion units and second-stage power conversion units in cascade connection, wherein when the power modules run or stop, either the first-stage power conversion units or the second-stage power conversion units run or stop, or both the first-stage power conversion units and the second-stage power conversion units run or stop simultaneously.
18. The control device for a power conversion system according to claim 11, wherein when one of the power modules is selected to run, it is in a burst mode.
19. The control device for a power conversion system according to claim 11, wherein the at least one control unit is configured to be a centralized controller, wherein the centralized controller is configured to generate N carrier waves having a phase shift of 2π/N according to the total number N of the present power modules by the carrier generating unit, calculate the number M of running power modules and generate the modulation wave by the module number calculating unit, and compare the modulation wave with the carrier waves to generate corresponding drive signals and send the generated drive signals to respective power modules by the comparing unit.
20. The control device for a power conversion system according to claim 11, wherein the at least one control unit is configured to comprise a plurality of control chips distributed in the respective power modules, wherein the control chips generate N carrier waves having a phase shift of 2π/N according to ID numbers of power modules, synchronizing signals of the modules, and the total number N by the carrier generating unit, determine the number M of running power modules according to local calculation or communication and generate the modulation wave by the module number calculating unit, and compare the modulation wave with the carrier waves to generate corresponding drive signals by the comparing unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The exemplary embodiments are described in detail with reference to the accompanying drawings, through which the above and other features and advantages of the disclosure will become more apparent.
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DETAILED EMBODIMENTS OF THE DISCLOSURE
(14) The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in various forms and shall not be understood as being limited to the embodiments set forth herein; on the contrary, these embodiments are provided so that the disclosure will be thorough and complete, and the conception of exemplary embodiments will be fully conveyed to those skilled in the art. In the drawings, the same reference sign denotes the same or similar structure, so their detailed description will be omitted.
(15) When factors/components/the like described and/or illustrated here are introduced, the phrases “one”, “a(an)”, “the”, “said”, and “at least one” refer to one or more factors/components/the like. The terms “include”, “comprise”, and “have” refer to an open and included meaning and refer to additional factors/components/the like, in addition to the listed factors/components/the like. The embodiments may use relative phrases, such as, “upper” or “lower” to describe a relative relation of one signed component over another component. It shall be understood that if the signed device reverses to turn upside down, the described component on an “upper” side will become a component on a “lower” side. In addition, the terms “first”, “second” and the like in the claims are only used as signs, instead of numeral limitations to objects.
(16) The disclosure provides a method for controlling a power conversion system, wherein the power conversion system is a parallel combination system, comprising N power modules connected in parallel for example, where N is a positive integer. Each of the power modules may comprise a first port, and the first ports of these power modules are connected in parallel. In the disclosure, the parallel combination system may be, but not limited to a system such as SST, ISOP, IPOP, or the like. In the disclosure, as shown in
(17) step S1, configuring a carrier period of the N power modules, and configuring carrier waves of any adjacent power modules to shift 2π/N with respect to each other;
(18) step S2, selecting M power modules to run within the carrier period, where O≤M≤N, and providing a modulation wave to the N power modules, an amplitude of the modulation wave being A/N of a carrier peak of the carrier waves, wherein when the power conversion system is in a steady state, A=M, and when the power conversion system is not in a steady state, M is equal to A after rounding;
(19) step S3, comparing the value of the modulation wave with a value of the carrier wave of each of the power modules, respectively, wherein, when the value of the modulation wave is greater than the value of the carrier wave, the corresponding power module runs; and when the value of the modulation wave is less than or equal to the value of the carrier wave, the corresponding power module stops.
(20) In the disclosure, a running time for each power module is the same within one carrier period. Moreover, when one power module is selected to run, it is, for example, in a burst mode.
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(22) Hereinafter the method for controlling coordination operation of a power conversion system in the disclosure is explained in detail. As shown in
(23) In one embodiment of the disclosure, each of the power modules may be a one-stage power module having one-stage power conversion units. In other embodiments, each of the power modules may also be a two-stage power module having first-stage power conversion units and second-stage power conversion units in cascade connection. Moreover, when the power modules run or stop, either the first-stage power conversion units or the second-stage power conversion units run or stop, or both the first-stage power conversion units and the second-stage power conversion units run or stop simultaneously. As shown in
(24) In the disclosure, to optimize system efficiency and reduce the ripple of the output voltage, the number M of the running modules may also be optimized. In other words, in the step S2, a method for selecting the number M of the running power modules may, for example, comprise: firstly, determining a best efficiency point (BEP) power P.sub.opt corresponding to the BEP of the power modules; secondly, calculating a ratio of a total system power P.sub.o of the power conversion system to the BEP power P.sub.opt and rounding the ratio to obtain a calculated operating value M.sub.cal; and then, determining the number M=M.sub.cal or M.sub.cal+1 of the running power modules according to a principle that an operating power of individual module is closest to the BEP.
(25) An algorithm for determining the number M of the running power modules is as follows:
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(27) Explanations are made by taking 15 kW*4 modules as an example and assuming a BEP power P.sub.opt=7.5 kW, the best efficiency range being from 5 kW to 10 kW, and a power entering the Burst mode being P.sub.burst=3 kW. The operating number corresponding to the total power range can be obtained from the above optimization algorithm. As shown in Table 1, as the power is reduced, the operating number is decreased to ensure that the respective modules work near the BEP when the power of the respective modules is 10 kW or more, and after the coordination control method of the disclosure is adopted, a threshold power when the system enters the burst mode is reduced from 12 kW to 3 kW.
(28) TABLE-US-00001 TABLE 1 Example of Optimizing Operating Number Total Power Operating Power Range of Range Number Single Module System 25.7 kW~60 kW.sup. Four 6.43 kW~15 kW.sup. System simultaneously operates continuously .sup. 18 kW~25.7 kW Three 6 kW~8.57 kW System alternatively operates continuously 10 kW~18 kW Two 5 kW~9 kW System alternatively operates continuously 3 kW~10 kW One 3 kW~10 kW System alternatively operates continuously 0 kW~3 kW One 0 kW~3 kW Burst mode alternatively
(29) Simulation is made by taking Input Series Output Parallel (ISOP) of two modules Module1 and Module2 as an example, and simulation model is shown in
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(32) Correspondingly, the disclosure may provide a device for controlling a power conversion system, comprising at least one control unit for controlling N power modules. The at least one control unit may comprise: a carrier generating unit for generating N carrier waves, wherein a phase shift between the carrier waves of any adjacent power modules is 2n/N; a module number selecting unit for selecting M power modules to run within a carrier period of the N power modules, where 0≤M≤N, and providing a modulation wave to the N power modules, an amplitude of the modulation wave being A/N of a carrier peak of the carrier waves, wherein when the power conversion system is in a steady state, A=M, and when the power conversion system is not in a steady state, M is equal to A after rounding; and comparing the value of the modulation wave with a value of the carrier wave of each of the power module respectively, wherein when the value of the modulation wave is greater than the value of the carrier wave, the corresponding power module runs, and when the value of the modulation wave is less than or equal to the value of the carrier wave, the corresponding power module stops.
(33) In one embodiment of the disclosure, a running time for each power module is the same within one carrier period.
(34) In one embodiment of the disclosure, the module number selecting unit determines a best efficiency point (BEP) power P.sub.opt corresponding to the BEP of the power modules; calculates a ratio of a total system power P.sub.o of the power conversion system to the BEP power P.sub.opt and round the ratio to obtain a calculated operating value M.sub.cal; and determines the number M=M.sub.cal or M.sub.cal+1 of running power modules according to a principle that an operating power of an individual power module is closest to the BEP.
(35) In one embodiment of the disclosure, an algorithm for determining the number M of the running power modules by the module number selecting unit is as follows:
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(37) In one embodiment of the disclosure, each of the power modules may comprise a first port, and the first ports of the N power modules are connected in parallel.
(38) In one embodiment of the disclosure, each of the power modules is a one-stage power module having one-stage power conversion units.
(39) In one embodiment of the disclosure, each of the power modules is a two-stage power module having first-stage power conversion units and second-stage power conversion units in cascade connection, wherein when the power modules run or stop, either the first-stage power conversion units or the second-stage power conversion units run or stop, or both the first-stage power conversion units and the second-stage power conversion units run or stop simultaneously.
(40) In one embodiment of the disclosure, when one power module is selected to run, it is in a burst mode.
(41) In one embodiment of the disclosure, the at least one control unit is configured to be a centralized controller, wherein the centralized controller is configured to generate N carrier waves having a phase shift of 2π/N according to the total number N of the present power modules by the carrier generating unit, calculate the number M of running power modules and generate the modulation wave by the module number calculating unit, and compare the modulation wave with the carrier waves to generate corresponding drive signals and send the generated drive signals to respective power modules by the comparing unit.
(42) In one embodiment of the disclosure, the at least one control unit is configured to comprise a plurality of control chips distributed in the respective power modules, wherein the control chips generate N carrier waves having a phase shift of 2π/N according to ID numbers of power modules, synchronizing signals of the modules, and the total number N by the carrier generating unit, determine the number M of running power modules and generate the modulation wave according to local calculation or communication by the module number calculating unit, and compare the modulation wave with the carrier waves to generate corresponding drive signals by the comparing unit.
(43) As for the power conversion system comprising N power modules connected in parallel, the control method of the disclosure improves system efficiency, and reduces an output voltage ripple and an output current ripple through alternative coordination operation of the modules in the power conversion system. As compared to the existing solution, the control method of the disclosure is simple and reliable and has a low requirement for a communication rate while having no influence on control performance such as voltage balance and current sharing of the system.
(44) The disclosure determines operating modules through comparison between the modulation wave and the carrier waves, and all power modules alternatively switch in a certain sequence and have stronger voltage balancing capability of a dc-link voltage while having no influence on system power transmission. The disclosure is applicable to the power conversion system having multiple modules connected in parallel, for example, including, but not limited to a data center, a charging station, an energy storage system and micro-grid, or the like.
(45) Exemplary embodiments of the disclosure have been shown and described in detail. It shall be understood that the disclosure is not limited to the disclosed embodiments. Instead, the disclosure intends to cover various modifications and equivalent settings included in the spirit and scope of the appended claims.