Method for operating reverse-osmosis membrane treatment system
10730771 ยท 2020-08-04
Assignee
Inventors
Cpc classification
B01D2321/168
PERFORMING OPERATIONS; TRANSPORTING
B01D65/08
PERFORMING OPERATIONS; TRANSPORTING
C02F1/766
CHEMISTRY; METALLURGY
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02W10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D65/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a method for operating an RO-membrane treatment system that includes an energy recovery device that recovers energy from the concentrate of an RO-membrane device and the RO-membrane treatment system that reduce the occurrence of biofouling in not only the RO-membrane device but also the energy recovery device in order to increase the energy efficiency of the entire system and operate the RO-membrane treatment system with consistency. The method includes adding at least one slime-control agent selected from a combined-chlorine slime-control agent and a stabilized-bromine slime-control agent to water that is to be treated with the reverse-osmosis-membrane device such that a residual halogen concentration in the concentrate that is to be introduced into the energy recovery device is 0.1 to 10000 mg/L as total chlorine.
Claims
1. A method for operating a reverse-osmosis-membrane treatment system including a reverse-osmosis-membrane device and an energy recovery device into which a concentrate of the reverse-osmosis-membrane device is introduced, the method comprising: treating, at first, water with NaClO; sending a part of the treated water to the energy recovery device, rising a pressure of the part of the water with an energy recovered at the energy recovery device, and returning the part of the water to combine with the treated water; adding a combined chlorine agent comprising a free-chlorine agent and a sulfamic acid compound to the treated water and the part of the water; sending the treated water and the part of the water to the reverse-osmosis-membrane device through a pump different from the energy recovery device; removing a permeate water from the reverse-osmosis-membrane device as a treated water; sending the concentrate of the reverse-osmosis-membrane device to the energy recovery device to rise the pressure of the part of the water at the energy recovery device; and discharging the concentrate from which energy was recovered in the energy recovery device out of the reverse-osmosis-membrane treatment system; wherein a residual halogen concentration in the concentrate that is to be introduced into the energy recovery device becomes 0.1 to 10000 mg/L as total chlorine to thereby reduce occurrence of biofouling in the energy recovery device and increase energy recovery rate at the energy recovery device, and the reverse-osmosis-membrane treatment system is a system that desalinates seawater.
2. The method for operating a reverse-osmosis-membrane treatment system according to claim 1, wherein the combined chlorine agent is added such that the residual halogen concentration in the concentrate that is to be introduced into the energy recovery device becomes 0.2 to 34 mg/L as total chlorine.
3. The method for operating a reverse-osmosis-membrane treatment system according to claim 1, further comprising adding a composition that decomposes and removes residual chlorine in the water in an upstream side where the combined chlorine agent is added.
4. The method for operating a reverse-osmosis-membrane treatment system according to claim 3, wherein the composition is NaHSO.sub.3.
5. The method for operating a reverse-osmosis-membrane treatment system according to claim 1, further comprising measuring the residual halogen concentration of the concentrate before the energy recovery device and after the reverse-osmosis-membrane device; and adding the combined chlorine agent so that the residual halogen concentration in the concentrate introduced into the energy recovery device becomes 0.1 to 10000 mg/L.
6. The method for operating a reverse-osmosis-membrane treatment system according to claim 1, wherein the reverse-osmosis-membrane treatment system includes one reverse-osmosis-membrane device so that the concentrate passing through the one reverse-osmosis-membrane device is sent to the energy recovery device to provide energy to the part of the water which is sent to the one reverse-osmosis-membrane device.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
DESCRIPTION OF EMBODIMENTS
(3) An embodiment of the present invention is described below in detail.
(4) In the present invention, the amounts of free chlorine, combined chlorine, and total chlorine are determined in terms of Cl.sub.2 concentration by the DPD method described in JIS K0400-33-10:1999, in which N,N-diethyl-1,4-phenylenediamine is used. Free chlorine is a type of chlorine present in the form of hypochlorous acid, hypochlorite ions, or dissolved chlorine. Combined chlorine is a type of chlorine present in the form of chloramine or organic chloramine. Total chlorine refers to types of chlorine that are present in the form of free chlorine or combined chlorine or in the form of both free chlorine and combined chlorine.
(5) Free-chlorine agents are agents used for producing the free chlorine. Examples of active free-chlorine agents include elemental chlorine and hypochlorous acid. Examples of potential free-chlorine agents include a hypochlorite. Specific examples of the free-chlorine agent include a chlorine gas; hypochlorous acid and the salts thereof; chlorous acid and the salts thereof; chloric acid and the salts thereof; perchloric acid and the salts thereof; and chlorinated isocyanuric acid and the salts thereof. Examples of the forms of the salts include salts of alkali metals, such as sodium and potassium; salts of alkaline-earth metals, such as barium; salts of the other metals, such as nickel; and an ammonium salt.
(6) Combined chlorine agents are chemicals used for producing the combined chlorine. Chloramines are chlorine derivatives of ammonia which are produced by the substitution of one, two, or three hydrogen atoms with chlorine atoms (monochloramine (NH.sub.2Cl), dichloramine (NHCl.sub.2), and nitrogen trichloride (NCl.sub.3)) and all organic nitrogen compounds that can be determined by the above JIS standard. Sulfamic acid is one of the chlorine derivatives.
(7) The combined-chlorine slime-control agent used in the present invention is a compound produced by bonding the free chlorine to a nitrogen compound, such as ammonia, an ammonia compound, melamine, urea, acetamide, sulfamide, cyclamic acid, sulfamic acid, toluenesulfonamide, succinimide, phthalic imide, isocyanuric acid, N-chlorotoluenesulfonamide, uric acid, saccharin, or a salt of any one of the above compounds.
(8) Examples of the combined-chlorine slime-control agent include chloramine; a combined chlorine agent containing the free-chlorine agent and a sulfamic acid compound; chloramine-T (N-chloro-4-methylbenzenesulfonamide sodium salt); chloramine-B (N-chloro-benzenesulfonamide sodium salt); N-chloro-paranitrobenzenesulfonamide sodium salt; trichloromelamine; mono- or di-chloromelamine sodium salt or potassium salt; trichloro-isocyanurate; mono- or di-chloroisocyanuric acid sodium salt or potassium salt; mono- or di-chlorosulfamic acid sodium salt or potassium salt; and monochlorohydantoin, 1,3-dichlorohydantoin, and 5,5-alkyl derivatives thereof.
(9) Among the above combined-chlorine slime-control agents, it is preferable to use the free-chlorine agent and a sulfamic acid compound in combination or a combined chlorine agent containing the free-chlorine agent and a sulfamic acid compound (hereafter, such a combined chlorine agent may be referred to as chlorosulfamate slime-control agent).
(10) The chlorosulfamate slime-control agent (combined-chlorine oxidizing agent containing a sulfamic acid compound) is described below.
(11) The chlorosulfamate slime-control agent, which is preferably used as a combined-chlorine slime-control agent in the present invention, includes the free-chlorine agent and a sulfamic acid compound, or includes a combined chlorine agent containing the free-chlorine agent and a sulfamic acid compound.
(12) When the free-chlorine agent and a sulfamic acid compound are added to the RO feedwater, a chlorosulfamate, which serves as a stable combined chlorine agent, is formed in the water. This combined chlorine agent enables the free chlorine concentration in the water to be maintained at a consistent level and thereby makes it possible to achieve slime control without degrading an RO membrane.
(13) Specifically, the use of a sulfamic acid compound enhances the stability of the oxidizing agent against pH compared with cases where chloramines (e.g., monochloramine, dichloramine, trichloramine, and chloramine-T) are used. Furthermore, since the above slime-control agent is primarily composed of combined chlorine, the degradation of the membrane may be minimized.
(14) Examples of the free-chlorine agent used in the present invention include, but are not limited to, a chlorine gas; chlorine dioxide; hypochlorous acid and salts thereof; chlorous acid and salts thereof; chloric acid and salts thereof; perchloric acid and salts thereof; and chlorinated isocyanuric acid and salts thereof. Specific examples of the forms of the above salts include alkali metal salts of hypochlorous acid, such as sodium hypochlorite and potassium hypochlorite; alkaline-earth metal salts of hypochlorous acid, such as calcium hypochlorite and barium hypochlorite; alkali metal salts of chlorous acid, such as sodium chlorite and potassium chlorite; alkaline-earth metal salts of chlorous acid, such as barium chlorite; salts of chlorous acid with the other metals, such as nickel chlorite; alkali metal salts of chloric acid, such as ammonium chlorate, sodium chlorate, and potassium chlorate; and alkaline-earth metal salts of chloric acid, such as calcium chlorate and barium chlorate. The above chlorine oxidizing agents may be used alone or in combination of two or more. Among the above chlorine oxidizing agents, hypochlorites are suitably used because of ease of handling.
(15) Examples of the sulfamic acid compound used in the present invention include the compound represented by General Formula [I] below and salts thereof.
(16) ##STR00001##
(17) In General Formula [I], R.sup.1 and R.sup.2 each independently represent a hydrogen atom or a hydrocarbon group including 1 to 8 carbon atoms.
(18) Examples of the sulfamic acid compound include a sulfamic acid, which is represented by General Formula [I] with R.sup.1 and R.sup.2 being hydrogen atoms, N-methylsulfamic acid, N,N-dimethylsulfamic acid, and N-phenylsulfamic acid.
(19) Examples of the forms of salts of the sulfamic acid compound include alkali metals salts, such as a sodium salt and a potassium salt; alkaline-earth metal salts, such as a calcium salt, a strontium salt, and a barium salt; salts of the other metals, such as a manganese salt, a copper salt, a zinc salt, an iron salt, a cobalt salt, and a nickel salt; and an ammonium salt and a guanidine salt. Specific examples of the salts of the sulfamic acid compound include sodium sulfamate, potassium sulfamate, calcium sulfamate, strontium sulfamate, barium sulfamate, iron sulfamate, and zinc sulfamate.
(20) Sulfamic acid and the above sulfamates may be used alone or in combination of two or more.
(21) When the free-chlorine agent, such as a hypochlorite, is mixed with the sulfamic acid compound, such as a sulfamate, they react with each other to form a stable chlorosulfamate, which enables the free chlorine concentration in the water to be maintained at a consistent level without causing a change in the degree of dissociation with pH which may occur in the case where chloramine is used and the consequent fluctuations in free chlorine concentration.
(22) Although the ratio between the amounts of free-chlorine agent and sulfamic acid compound used in the present invention is not limited, the amount of sulfamic acid compound used per mole of available chlorine included in the free-chlorine agent is preferably 0.5 to 5.0 moles and is more preferably 0.5 to 2.0 moles.
(23) Although the chlorosulfamate slime-control agent is suitably used in the form of an aqueous solution containing the free-chlorine agent and the sulfamic acid compound, the form of the chlorosulfamate slime-control agent is not limited to the mixed aqueous solution described above. The free-chlorine agent and the sulfamic acid compound may be provided separately.
(24) The chlorosulfamate slime-control agent may optionally include a constituent other than the free-chlorine agent or the sulfamic acid compound such that the advantageous effects of the chlorosulfamate slime-control agent are not impaired. Examples of the other constituent include an alkali chemical, an azole, an anionic polymer, and a phosphonic acid.
(25) The alkali chemical is used for stabilizing the free-chlorine agent included in the chlorosulfamate slime-control agent. Typical examples of the alkali chemical include sodium hydroxide and potassium hydroxide.
(26) The azole is an aromatic compound including a five-member ring having two or more hetero atoms. Examples of the azole used in the present invention include monocyclic azole compounds, such as imidazole, pyrazole, oxazole, thiazole, triazole, and tetrazole; fused polycyclic azole compounds, such as benzimidazole, benzoxazole, benzisoxazole, benzothiazole, mercaptobenzimidazole, mercaptomethylbenzimidazole, mercaptobenzothiazole, benzotriazole, tolyltriazole, indazole, purine, imidazothiazole, and pyrazoloxazole; and salts of the above azole compounds that are capable of forming a salt. The above azole compounds may be used alone or in combination of two or more.
(27) The weight-average molecular weight of the anionic polymer is preferably 500 to 50,000, is more preferably 1,000 to 30,000, and is further preferably 1,500 to 20,000.
(28) Examples of monomers that constitute the anionic polymer include acrylic acid, methacrylic acid, maleic acid, and salts of these unsaturated carboxylic acids. Examples of the forms of salts of the unsaturated carboxylic acids include alkali metal salts, such as a sodium salt and a potassium salt; alkaline-earth metal salts, such as a calcium salt and a magnesium salt; and anhydrides of the unsaturated carboxylic acids, such as maleic anhydride. The above monomers may be polymerized alone, or two or more monomers selected from the above monomers may be copolymerized with one another. In another case, one or more monomers selected from the above monomers may be copolymerized with one or more copolymerizable monomers other than the above monomers. Examples of the other copolymerizable monomers include unsaturated alcohols, unsaturated carboxylic acid esters, alkenes, and monomers including a sulfonic group. Examples of the unsaturated alcohols include allyl alcohol and methallyl alcohol. Examples of the unsaturated carboxylic acid esters include methyl acrylate, ethyl acrylate, hydroxyethyl acrylate, and hydroxyethyl methacrylate. Examples of the alkenes include isobutylene, n-butylene, diisobutylene, and pentene. Examples of the monomers including a sulfonic group include vinylsulfonic acid, 2-hydroxy-3-allyloxy-1-propanesulfonic acid, isoprenesulfonic acid, and styrenesulfonic acid.
(29) Examples of the anionic polymer that can be used in the present invention include polymaleic acid; polyacrylic acid; a copolymer of acrylic acid with 2-hydroxy-3-allyloxypropanesulfonic acid; a copolymer of acrylic acid with 2-acrylamido-2-methylpropanesulfonic acid; a copolymer of acrylic acid with isoprenesulfonic acid; a copolymer of acrylic acid with 2-hydroxyethyl methacrylate; a copolymer of acrylic acid with 2-hydroxyethyl methacrylate and isopropylenesulfonic acid; a copolymer of maleic acid with pentene; and alkali metal salts and alkaline-earth metal salts of the above anionic polymers.
(30) Examples of the phosphonic acid include 1-hydroxyethylidene-1,1-diphosphonic acid, 2-phosphonobutane-1,2,4-tricarboxylic acid, hydroxyphosphonoacetic acid, nitrilotrimethylenephosphonic acid, ethylenediamine-N,N,N,N-tetramethylenephosphonic acid, and salts of the above phosphonic acids. In the present invention, the phosphonic acid may be used in the form of free acid or salt. Examples of the forms of salts of the phosphonic acid include alkali metal salts, such as a lithium salt, a sodium salt, and a potassium salt; and alkaline-earth metal salts, such as a magnesium salt and a calcium salt. The salts of the phosphonic acid may be a normal salt from which all hydrogen atoms, which are the acidic components, are removed by substitution or an acidic salt in which some of the hydrogen atoms remain. The above phosphonic acids and the salts thereof may be used alone or in combination of two or more.
(31) In the case where the chlorosulfamate slime-control agent includes the other constituents described above, the form of the chlorosulfamate slime-control agent is not limited. For example, the chlorosulfamate slime-control agent may be provided in the form of one-component chemical that includes the free-chlorine agent, the sulfamic acid compound, and one or more constituent selected from the azole, the anionic polymer, and the phosphonic acid or in the form of two-component chemical constituted by two liquids each including different constituents selected from the above constituents. An example of the two-component chemical is a two-component chemical constituted by Liquid A that contains the free-chlorine agent and the sulfamic acid compound and Liquid B that contains the other constituents.
(32) In the case where the chlorosulfamate slime-control agent is provided in the form of one-component chemical, the pH of the slime-control agent is preferably adjusted to be 12 or more and is more preferably adjusted to be 13 or more, that is, for example, 13 to 14, by adding an alkali, such as sodium hydroxide or potassium hydroxide, to the slime-control agent in order to maintain the stability of the free-chlorine agent. In the case where the chlorosulfamate slime-control agent is provided in the form of two-component chemical, similarly, the pH of the chemical that contains the free-chlorine agent is preferably adjusted to be 12 or more and is more preferably adjusted to be 13 or more, that is, for example, 13 to 14.
(33) The chlorosulfamate slime-control agent used in the present invention may have, for example, the following compositions.
(34) (A) An aqueous solution having a pH of 12 or more which contains, as available chlorine, 1% to 8% by weight or preferably 3% to 6% by weight free-chlorine agent and 1.5% to 9% by weight or preferably 4.5% to 8% by weight sulfamic acid compound.
(35) (B) An aqueous solution having a pH of 12 or more which contains, in addition to the constituents of (A) above, one or more constituents selected from 0.05% to 3.0% by weight azole, 1.5% to 3.0% by weight anionic polymer, and 0.5% to 4.0% by weight phosphonic acid.
(36) In (A) and (B), the pH of the aqueous solution may be adjusted by adding an alkali chemical to the aqueous solution.
(37) The stabilized-bromine slime-control agent is described below.
(38) The stabilized-bromine slime-control agent used in the present invention is a compound produced by reacting a nitrogen compound, such as ammonia, an ammonia compound, melamine, urea, acetamide, sulfamide, cyclamic acid, sulfamic acid, toluenesulfonamide, succinimide, phthalic imide, isocyanuric acid, N-chlorotoluenesulfonamide, uric acid, saccharin, or a salt of any one of the above compounds, with a bromine oxidizing agent.
(39) Examples of the bromine oxidizing agent include bromine (liquid bromine); compounds such as bromine chloride, hypobromous acid, bromic acid, and a bromate; and compounds produced by reacting the bromine compounds with the free-chlorine agent.
(40) Examples of the bromine compound include sodium bromide, potassium bromide, lithium bromide, and hydrobromic acid. The free-chlorine agent may be the same as that described in the section of the combined-chlorine slime-control agent.
(41) It is suitable to use, as the stabilized-bromine slime-control agent used in the present invention, bromosulfamic acid or a bromosulfamate produced by reacting the bromine oxidizing agent with sulfamic acid or a sulfamate. Examples of the stabilized-bromine slime-control agent used in the present invention include Orpersion E266 Series produced by ORGANO CORPORATION and STABREX produced by Nalco.
(42) The amount of active constituent (i.e., the constituent that serves as a slime-control agent) of the combined-chlorine slime-control agent and the stabilized-bromine slime-control agent used in the present invention can be detected and determined by measuring the concentration of residual halogen by a DPD method as total chlorine. The combined-chlorine slime-control agent and the stabilized-bromine slime-control agent used in the present invention may include a highly oxidative constituent (e.g., free halogens, such as free chlorine and free bromine) in a small amount. The amount of the highly oxidative constituent can be detected and determined by measuring free chlorine concentration by a DPD method.
(43) In the present invention, the above-described stabilized-halogen slime-control agent, such as the chlorosulfamate slime-control agent or the bromosulfamate slime-control agent, is added to the RO feedwater such that the concentration of residual halogen (hereafter, the term halogen refers to chlorine and/or bromine) in the concentrate of the RO-membrane device which is to be introduced into the energy recovery device (hereafter, may be referred to as the concentrate at the entrance of the energy recovery device) is 0.1 to 10000 mg/L or is preferably 0.1 to 100 mg/L as total chlorine.
(44) If the residual halogen concentration in the concentrate at the entrance of the energy recovery device is lower than the above lower limit, the occurrence of biofouling in the energy recovery device may fail to be reduced to a sufficient degree. If the residual halogen concentration in the concentrate at the entrance of the energy recovery device is higher than the above upper limit, the quality of the permeate may be degraded. In addition, the chemical costs are increased unfavorably.
(45) The addition of the stabilized-halogen slime-control agent may be done in a continuous or intermittent manner. In the case where the addition of the stabilized-halogen slime-control agent is done in an intermittent manner, although the conditions under which the intermittent addition of the stabilized-halogen slime-control agent is done are not limited, the addition of the stabilized-halogen slime-control agent is preferably done once in 0.5 to 14 days for about 1 to 12 hours.
(46) The stabilized-halogen slime-control agent may be added to the water that is to be pretreated or to the RO feedwater on the entry side of the RO-membrane device. It is preferable to add the stabilized-halogen slime-control agent to the RO feedwater on the entry side of the RO-membrane device. It is particularly preferable to add the stabilized-halogen slime-control agent to the RO feedwater on the entry side of the high-pressure pump.
(47) In order to prevent the degradation of the RO membrane, the free halogen concentration in the RO feedwater introduced into the RO-membrane device is preferably less than 0.05 mg/L (as free chlorine) as determined by the DPD method specified in JIS K0400-33-10:1999 or the like. In order to prevent the occurrence of biofouling, it is preferable to set the residual halogen concentration in the RO feedwater introduced into the RO-membrane device to 0.1 to 5000 mg/L as total chlorine, while controlling the residual halogen concentration in the concentrate at the entrance of the energy recovery device to fall within the above range.
(48)
(49) In the RO-membrane treatment system illustrated in
(50) The permeate of the RO-membrane device 3 is drawn through a pipe 13 as treated water, while the concentrate of the RO-membrane device 3 is introduced into the energy recovery device 4 through a pipe 14. After energy has been recovered from the concentrate in the energy recovery device 4, the concentrate is blown down to the outside of the system through a pipe 15. The energy recovery device illustrated in
(51) The pipe 14 is provided with the residual halogen densitometer 5 disposed therein, with which the residual halogen concentration in the concentrate at the entrance of the energy recovery device is measured. Upon receiving the residual halogen concentration in the concentrate measured with the residual halogen densitometer 5, the chemical injection controller 8 sends a chemical-injection control signal to the chemical injection pump 6 in order to control the chemical injection of the stabilized-halogen slime-control agent such that the residual halogen concentration in the concentrate measured with the residual halogen densitometer 5 is 0.1 to 10000 mg/L as total chlorine.
(52) The residual halogen densitometer used in the present invention for measuring the residual halogen concentration in the concentrate at the entrance of the energy recovery device is preferably a densitometer capable of measuring residual halogen as total chlorine. For example, a DPD method or a syringaldazine method may be used. The residual halogen densitometer is preferably disposed in the concentrate pipe in the vicinity of the concentrate inlet of the energy recovery device in order to measure the residual halogen concentration in the concentrate at a position immediately before the energy recovery device. It is preferable to arrange the residual halogen densitometer at, for example, a position 20 m or less or particularly 10 m or less from the concentrate inlet of the energy recovery device in the longitudinal direction of the pipe. Specifically, as described above, although the stabilized-halogen slime-control agent added to the RO feedwater is, in theory, concentrated in the RO-membrane device and the concentration of the stabilized-halogen slime-control agent in the concentrate is accordingly increased with the water recovery rate of the RO-membrane device, the stabilized-halogen slime-control agent added to the RO feedwater becomes decomposed by organic substances deposited on the surface of the RO membrane, organic substances contained in the feedwater, organic substances adhered to the feedwater pipe and the concentrate pipe, and a reductant, such as NaHSO.sub.3, that remains in the feedwater, while the concentrate is introduced from the raw-water side portion of the RO-membrane device into the energy recovery device through the concentrate pipe. Therefore, measuring the residual halogen concentration in the concentrate in the concentrate pipe at a position distant from the concentrate inlet of the energy recovery device may result in failure to determine the accurate residual halogen concentration in the concentrate that is actually introduced into the energy recovery device, because the stabilized-halogen slime-control agent contained in the concentrate may become decomposed while the concentrate further passes through the concentrate pipe after the residual halogen concentration in the concentrate has been measured and the residual halogen concentration in the concentrate may be accordingly reduced. For the above reasons, it is preferable to arrange the residual halogen densitometer in the vicinity of the concentrate inlet of the energy recovery device and to measure the residual halogen concentration in the concentrate at a position immediately before the energy recovery device.
(53)
EXAMPLES
(54) The present invention is described more specifically with reference to Examples and Comparative examples below.
(55) In Examples and Comparative examples below, the RO-membrane treatment system (reverse osmosis membrane treatment apparatus for seawater desalination used in power plants) illustrated in
(56) [Operation Conditions]
(57) <RO-Membrane Device>
(58) RO feedwater flow rate: 250 m.sup.3/hr
(59) Permeate flow rate: 100 m.sup.3/hr
(60) Water recovery rate: about 40%
(61) <Energy Recovery Device>
(62) Pressure-recovery energy recovery device
(63) Since the water recovery rate of the RO-membrane device was set to about 40% in Examples and Comparative examples below, in theory, the total chlorine concentration in the concentrate should be 1.7 times the total chlorine concentration in the RO feedwater. However, the total chlorine concentration in the concentrate may become lower than 1.7 times the total chlorine concentration in the RO feedwater, because the combined-chlorine slime-control agent added to the RO feedwater becomes decomposed by organic substances deposited on the surface of the RO membrane, organic substances adhered to the feedwater pipe and the concentrate pipe included in the RO membrane device, and NaHSO.sub.3 that remain in the RO membrane device or the like.
(64) Furthermore, the total chlorine concentration in the concentrate at the entrance of the energy recovery device varies in each case even when the amount of combined-chlorine slime-control agent added to the RO is the same (i.e., the total chlorine concentration in the feedwater is the same), because the qualities of seawater, the piping in the system, and the degree of contamination of the RO membrane slightly vary in each case.
(65) For the above reasons, in Examples and Comparative examples below, the total chlorine concentration in the RO feedwater was measured with a total chlorine densitometer disposed in an RO-feedwater pipe at a position 2 m from the RO-feedwater inlet of the RO-membrane device. The total chlorine concentration in the concentrate at the entrance of the energy recovery device was measured with a total chlorine densitometer disposed in a concentrate pipe at a position 2 m from the concentrate inlet of the energy recovery device.
Comparative Example 1
(66) NaClO was added to seawater in the water tank 1 in order to sterilize the seawater. Subsequently, NaHSO.sub.3 was added to the seawater on the entry side of the high-pressure pump P in order to remove residual NaClO by reduction. The sterilized seawater was then fed to the RO-membrane device and subjected to the above RO-membrane treatment for one year. The annual average energy recovery rate of the energy recovery device (P.sub.1/P.sub.2100, P.sub.2: pressure at the entrance of the energy recovery device, P.sub.1: pressure converted (recovered) by the energy recovery device) was 85%. The energy recovery device was stopped due to biofouling three times a year.
(67) Hereafter, the annual average energy recovery rate of the energy recovery device is referred to simply as energy recovery rate, and the number of times the energy recovery device was stopped due to biofouling in a year is referred to simply as stop frequency.
Examples 1 and 2 and Comparative Examples 2 to 4
(68) The RO-membrane treatment system was operated as in Comparative example 1, except that sodium monochlorosulfamate (NHClSO.sub.3Na), which served as a combined-chlorine slime-control agent, was added to the RO feedwater in a continuous manner at a position that was on the entry side of the pump P and downstream of the position at which the addition of NaHSO.sub.3 was done such that the total chlorine concentration in the RO feedwater was the specific one of the concentrations shown in Table 1. Table 1 shows the total chlorine concentration in the concentrate at the entrance of the energy recovery device and the energy recovery rate and stop frequency of the energy recovery device.
(69) The sodium monochlorosulfamate used in Examples 1 and 2 and Comparative examples 2 to 4 was prepared by the method described in the section Preparation of Chemicals Used in Tests in Test example I below.
Example 3
(70) The RO-membrane treatment system was operated as in Comparative example 1, except that sodium monochlorosulfamate was added to the RO feedwater at a concentration of 40 mg/L for 3 hours a day in an intermittent manner. Table 1 shows the total chlorine concentration in the concentrate at the entrance of the energy recovery device and the energy recovery rate and stop frequency of the energy recovery device.
Example 4
(71) The RO-membrane treatment system was operated as in Comparative example 1, except that sodium monochlorosulfamate was added to the RO feedwater at a concentration of 5000 mg/L for 30 minutes a day in an intermittent manner. Table 1 shows the total chlorine concentration in the concentrate at the entrance of the energy recovery device and the energy recovery rate and stop frequency of the energy recovery device.
Comparative Examples 5 and 6
(72) The RO-membrane treatment system was operated as in Comparative example 1, except that 5-chloro-2-methyl-4-isothiazoline-3-one (Cl-MIT), which served as organic microbicide, was added to the RO feedwater in a continuous manner at a position that was on the entry side of the pump P and downstream of the position at which the addition of NaHSO.sub.3 was done such that the Cl-MIT concentration in the RO feedwater was the specific one of the concentrations shown in Table 1. Table 1 shows the total chlorine concentration in the concentrate at the entrance of the energy recovery device and the energy recovery rate and stop frequency of the energy recovery device.
(73) TABLE-US-00001 TABLE 1 Total chlorine concentration (mg/L: detected concentration) Energy recovery device Concentrate at Energy Stop Addition entrance of energy recovery rate frequency Chemical added method RO feedwater recovery device (%) (time/year) Evaluation Comparative 85 3 x example 1 Comparative NHClSO.sub.3Na Continuous 0.1 0 85 3 x example 2 Comparative NHClSO.sub.3Na Continuous 20 0 85 3 x example 3 Comparative NHClSO.sub.3Na Continuous 0.05 0.08 85 3 x example 4 Example 1 NHClSO.sub.3Na Continuous 0.1 0.2 94 1 Example 2 NHClSO.sub.3Na Continuous 20 34 94 1 Example 3 NHClSO.sub.3Na Intermittent 40 70 95 1 Example 4 NHClSO.sub.3Na Intermittent 5000 10000 95 1 Comparative Cl-MIT Continuous 0.09.sup. 0 86 3 x example 5 Comparative Cl-MIT Continuous 0.09.sup. 0.06.sup. 91 2 x example 6 .sup.Cl-MIT concentration
(74) The results shown in Table 1 confirm the following facts.
(75) In Comparative example 1, where NaHSO.sub.3 was added to the RO feedwater on the entry side of the RO-membrane device subsequent to the addition of NaClO in order to remove residual NaClO by reduction, the energy recovery rate of the energy recovery device was 85% and the stop frequency of the energy recovery device was 3 time/year.
(76) In Comparative examples 2 and 3, where sodium monochlorosulfamate was added to the RO feedwater but residual chlorine was not detected in the concentrate at the entrance of the energy recovery device, the energy recovery rate and stop frequency of the energy recovery device were at the same levels as in Comparative example 1, where sodium monochlorosulfamate was not added to the RO feedwater. That is, the energy recovery rate and stop frequency of the energy recovery device were not improved. In Comparative example 4, where residual chlorine was detected in the concentrate at the entrance of the energy recovery device but the total chlorine concentration in the concentrate was low, that is, 0.08 mg/L, the energy recovery rate and stop frequency of the energy recovery device were not improved.
(77) In Comparative examples 5 and 6, an organic microbicide was used instead of sodium monochlorosulfamate that served as a combined-chlorine slime-control agent. In Comparative example 5, where residual chlorine was not detected in the concentrate at the entrance of the energy recovery device, the energy recovery rate and stop frequency of the energy recovery device were substantially at the same levels as in Comparative example 1. In Comparative example 6, where the total chlorine concentration in the concentrate at the entrance of the energy recovery device was 2 mg/L, the energy recovery rate and stop frequency of the energy recovery device were improved compared with those measured in Comparative example 1, but still at insufficient levels. Specifically, since an organic microbicide is unstable and does not have a peeling effect against biofouling in the neutral range, the advantageous effects similar to those of the combined-chlorine slime-control agent are not achieved.
(78) In contrast, in Examples 1 to 4, where a combined-chlorine slime-control agent was added to the feedwater such that the total chlorine concentration in the concentrate at the entrance of the energy recovery device fell within the range specified in the present invention, the energy recovery rate of the energy recovery device was markedly increased and the stop frequency of the energy recovery device was also markedly reduced to 1 time/year, regardless whether the addition of the combined-chlorine slime-control agent was done in a continuous or intermittent manner.
Test Example I
(79) A test for confirming the capabilities of a combined-chlorine slime-control agent and a stabilized-bromine slime-control agent to reduce the adhesion of slime to the energy recovery device was conducted.
(80) 1. Preparation of Chemicals Used in Tests
(81) Sodium monochlorosulfamate and a bromosulfamate were prepared by the following methods.
(82) 1-1. Preparation of Sodium Monochlorosulfamate
(83) In 67 parts by weight of pure water, 193 parts by weight of a 48-weight % aqueous sodium hydroxide solution was dissolved. In the resulting solution, 120 parts by weight of sulfamic acid was dissolved. Subsequently, 600 parts by weight of an aqueous sodium hypochlorite solution having an available chlorine concentration of 12% by weight as Cl.sub.2 was dissolved in the solution. Hereby, an aqueous sodium monochlorosulfamate solution was prepared.
(84) 1-2. Preparation of Bromosulfamate
(85) In a nitrogen atmosphere, 361 parts by weight of sodium hydroxide was mixed with 1453 parts by weight of pure water. With the resulting mixture, 300 parts by weight of sulfamic acid was mixed. Subsequently, 456 parts by weight of liquid bromine was added to the mixture. Then, 230 parts by weight of a 48-weight % aqueous potassium hydroxide solution was dissolved in the mixture. Hereby, an aqueous bromosulfamate solution was prepared.
(86) 2. Test Method
(87) 2-1. Test Water
(88) Water produced by treating wastewater from Kurita Global Technology Center of Kurita Water Industries Ltd. was used as test water.
(89) 2-2. Chemicals
(90) The chemicals prepared in Preparation of Chemicals Used in Tests were used.
(91) Chemical-1: Combined-chlorine slime-control agent (sodium monochlorosulfamate)
(92) Chemical-2: Stabilized-bromine slime-control agent (bromosulfamate)
(93) 2-3. Testing Apparatus
(94) The testing apparatus illustrated in
(95) In the testing apparatus, the test water fed from a pipe 20 is split into pipes 21, 22, and 23 and passed through columns 31, 32, and 33 provided with test pieces 31a, 32a, and 33a (3 cm5 cm test pieces made of SUS316L) fixed to the respective inner walls. FI.sub.1, FI.sub.2, and FI.sub.3 represent a flow meter. V.sub.1, V.sub.2, and V.sub.3 represent a valve.
(96) A pipe 22A through which the chemical-1 is injected is connected to the branch pipe 22. A pipe 23A through which the chemical-2 is injected is connected to the branch pipe 23.
(97) 2-4. Measuring Method
(98) The test water was passed into the columns 31 to 33 through the branch pipes 21 to 23 at a flow rate of 1.7 L/min for 13 days. While the test water was passed through the testing apparatus, the chemical-1 was injected into the pipe 22 such that the total chlorine concentration measured by the DPD method produced by HACH was 1.0 mg/L (Test No. 2), and the chemical-2 was injected into the pipe 23 such that the total chlorine concentration measured by the same method as in Test No. 2 was 0.8 mg/L (Test No. 3). No chemical (no treatment) was added to the pipe 21 (Test No. 1).
(99) After the test water had been passed through the testing apparatus for 13 days, the test pieces 31a to 33a were removed, and the microorganisms adhered on the surfaces thereof were sampled. The amount of microorganisms adhered on the surface of each of the test pieces was measured with a Lumitester C-110 produced by Kikkoman Biochemifa Company. The amount of microorganisms was measured as ATP and expressed in the unit of pg/cm.sup.2.
(100) 2-5. Test Results
(101) Table 2 shows the test results.
(102) TABLE-US-00002 TABLE 2 Chemical addition Amount of concentration as microorganisms total chlorine adhered No. Chemical added (mg/L) (ATP pg/cm.sup.2) 1 No treatment 0 121 2 Chemical-1 1.0 49 (combined-chlorine slime- control agent) 3 Chemical-2 0.8 72 (stabilized-bromine slime- control agent)
(103) As is clear from the results shown in Table 2, the combined-chlorine slime-control agent (sodium monochlorosulfamate) and the stabilized-bromine slime-control agent (bromosulfamate) both reduced the adhesion of microorganisms compared with the case where no treatment was performed.
(104) Although the present invention has been described in detail with reference to a particular embodiment, it is apparent to a person skilled in the art that various modifications can be made therein without departing from the spirit and scope of the present invention.
(105) The present application is based on Japanese Patent Application No. 2015-72956 filed on Mar. 31, 2015, which is incorporated herein by reference in its entirety.
REFERENCE SIGNS LIST
(106) 1 WATER TANK 2 FILTERING UNIT 3 RO-MEMBRANE DEVICE 4 ENERGY RECOVERY DEVICE 5 RESIDUAL HALOGEN DENSITOMETER 6 CHEMICAL INJECTION PUMP 7 STORAGE TANK FOR STABILIZED-HALOGEN SLIME-CONTROL AGENT 8 CHEMICAL INJECTION CONTROLLER