Coaxial-interconnect structure for a semiconductor component
10734334 ยท 2020-08-04
Assignee
Inventors
Cpc classification
H01L2224/1145
ELECTRICITY
H01L2224/11826
ELECTRICITY
H01L2224/0401
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/11831
ELECTRICITY
H01L2224/81203
ELECTRICITY
H01L2224/034
ELECTRICITY
H01L2224/034
ELECTRICITY
H01L2224/0345
ELECTRICITY
H01L2224/16146
ELECTRICITY
H01L2224/119
ELECTRICITY
H01L23/552
ELECTRICITY
H01L2224/03912
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2224/119
ELECTRICITY
H01L2224/11831
ELECTRICITY
H01L2224/11826
ELECTRICITY
H01L23/49827
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L24/75
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/1184
ELECTRICITY
H05K1/0222
ELECTRICITY
H01L2224/1369
ELECTRICITY
H01L2224/13695
ELECTRICITY
H01L2224/1145
ELECTRICITY
H01L2224/0345
ELECTRICITY
H01L2223/6622
ELECTRICITY
H01L2224/81203
ELECTRICITY
H01L2224/13565
ELECTRICITY
International classification
H01L23/34
ELECTRICITY
H01L23/552
ELECTRICITY
Abstract
The present disclosure describes a coaxial-interconnect structure that is integrated into a semiconductor component and methods of forming the coaxial-interconnect structure. The coaxial interconnect-structure, which electrically couples circuitry of an integrated-circuit (IC) die to traces of a packaging substrate, comprises a signal core elongated about an axis, a ground shield elongated about the axis, and an insulator disposed between the signal core and the ground shield.
Claims
1. A semiconductor component comprising: a packaging substrate having complementary signal and ground traces that are formed at separate conductive layers of the packaging substrate; an integrated-circuit (IC) die having complementary signal and ground pads; and a coaxial-interconnect structure, the coaxial-interconnect structure being configured to electrically couple the complementary signal and ground pads of the IC die to the complementary signal and ground traces of the packaging substrate, wherein at least two elements of the coaxial-interconnect structure are deposited onto the complementary signal and ground pads of the IC die, the elements of the coaxial-interconnect structure comprising: a signal core elongated about an axis that is (i) orthogonal to a plane of the IC die that contains the signal and ground pads and (ii) orthogonal to a plane of the packaging substrate that contains the corresponding signal and ground traces; a ground shield elongated about the axis and disposed such that the ground shield encloses a perimeter of the signal core; and an insulator disposed between the signal core and the ground shield.
2. The semiconductor component as recited in claim 1, wherein the packaging substrate is a multiple-layer printed circuit board (PCB).
3. The semiconductor component as recited in claim 2, where the multiple-layer printed circuit board (PCB) is formed from composite fiber-based epoxy materials and includes multiple layers of copper or aluminum.
4. The semiconductor component as recited in claim 1, wherein the packaging substrate is a silicon interposer that has through-silicon (TSV) interconnects.
5. The semiconductor component as recited in claim 1, wherein the integrated-circuit die is a memory die that is a dynamic random-access memory (DRAM) die or a flash memory die.
6. The semiconductor component as recited in claim 1, wherein the integrated-circuit die is a logic die.
7. The semiconductor component as recited in claim 1, wherein the integrated-circuit die is a system-on-chip (SoC) die.
8. The semiconductor component as recited in claim 1, wherein the signal core is copper (Cu) material.
9. The semiconductor component as recited in claim 1, wherein the signal core is a titanium (Ti) or a tungsten (W) material.
10. The semiconductor component as recited in claim 1, wherein the insulator is a polyimide (PI) material, a polybenzoxazole (PBO) material, or a borophosphosilicate glass (BPS G) material.
11. The semiconductor component as recited in claim 1, wherein the insulator is a material that is in a gaseous phase.
12. The semiconductor component as recited in claim 1, wherein the ground shield is a copper (Cu) material.
13. The semiconductor component as recited in claim 1, wherein the ground shield is a tin (Sn) material.
14. A semiconductor component comprising: a packaging substrate having complementary signal and ground traces that are formed at a common conductive layer of the packaging substrate; an integrated-circuit (IC) die having complementary signal and ground pads; and a coaxial-interconnect structure, the coaxial-interconnect structure being configured to electrically couple the complementary signal and ground pads of the IC die to the complementary signal and ground traces of the packaging substrate, wherein at least two elements of the coaxial-interconnect structure are deposited onto the complementary signal and ground pads of the IC die, the elements of the coaxial-interconnect structure comprising: a signal core elongated about an axis that is (i) orthogonal to a plane of the IC die that contains the signal and ground pads and (ii) orthogonal to planes of the packaging substrate that contain the corresponding signal and ground traces; a ground shield elongated about the axis and disposed such that the ground shield encloses a portion of a perimeter encircling the signal core; and an insulator disposed between the signal core and the ground shield.
15. The semiconductor component as recited in claim 14, wherein the packaging substrate is a single-layer printed circuit board (PCB) that comprises composite fiber-based epoxy materials and includes a single layer of copper or aluminum.
16. The semiconductor component as recited in claim 14, wherein the integrated-circuit die is a memory die that is a dynamic random-access memory die or a flash memory die, a logic die, or a system-on-chip die.
17. The semiconductor component as recited in claim 14, wherein the signal core is copper (Cu) material.
18. The semiconductor component as recited in claim 14, wherein the signal core is a titanium (Ti) or a tungsten (W) material.
19. The semiconductor component as recited in claim 14, wherein the insulator is one of a polyimide (PI) material, a polybenzoxazole (PBO) material, or a borophosphosilicate glass (BPS G) material.
20. The semiconductor component as recited in claim 14, wherein the ground shield is a copper (Cu) material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The details of one or more aspects of coaxial-interconnect structure are described below. The use of the same reference numbers in different instances in the description and the figures may indicate like elements:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) As part of manufacturing a semiconductor component, an integrated-circuit (IC) die can be combined with a packaging substrate (sometimes referred to as an interposer) during an assembly manufacturing process to render the semiconductor component. Interconnect structures of the semiconductor component electrically couple the die to the packaging substrate for propagation of signals between the IC die and the packaging substrate. In certain instances, the interconnect structures include electrically conductive wire-bonds that connect to pads of the IC die to pads of the packaging substrate, while in other instances, the interconnect structures might be bumps in the form of pillars or solder balls that connect the pads of the IC die to the pads of the substrate.
(8) Wire-bonds may be fabricated using materials such as aluminum (Al), copper (Cu), silver (Ag), or gold (Au). However, due to their length, wire-bonds are prone to signal losses due to parasitics associated with inductance.
(9) Pillars may be fabricated from materials such as copper (Cu). Pillars, in general, have improved high frequency signaling performance when compared to wire-bonds due, in part, to their reduced lengths. However, as part of a conventional semiconductor component manufacturing process, either during a wafer fabrication process or a package assembly process, such pillars are exposed to neighboring pillars, subjecting each of the pillars to interferences or cross-talk from respective, neighboring pillars.
(10) A novel interconnect structure, relying on semiconductor manufacturing processes, incorporates a signaling core, a dielectric, and a shield as part of a coaxial signaling mechanism that is disposed between an integrated-circuit (IC) die and a packaging substrate. The coaxial-interconnect structure achieves improved signaling performance for high frequency signals that might be used as part of semiconductor component operating at high frequencies (e.g., >2.4 GHz). The present disclosure describes methods and apparatuses for fabricating such a coaxial interconnect structure as part of a semiconductor component.
(11) Operating Environment
(12)
(13) As illustrated, a semiconductor-wafer fabrication facility 102 includes a group semiconductor-wafer manufacturing tools. The group of semiconductor-wafer manufacturing tools includes a plating tool 104, a photolithography-exposure tool 106, and an etch tool 108. In general, the group of semiconductor-wafer manufacturing tools may perform sequences of manufacturing process steps to a semiconductor wafer 110.
(14) A semiconductor component 112 may be assembled to include an integrated-circuit (IC) die 114 having one or more coaxial interconnects 116. Examples of the IC die 114, as typically associated with very large scale integrated (VLSI) circuitry, include a logic die, an application-specific integrated circuit (ASIC) die, a system-on-chip (SoC) die, a memory die such as a dynamic random access memory (DRAM) die or a flash memory die, or the like. In one aspect, sequences of manufacturing process steps that utilize the plating tool 104, the photolithography-exposure tool 106, and the etch tool 108 can fabricate the coaxial-interconnects 116 onto multiples of the IC die 114 contained on the semiconductor wafer 110 prior to the semiconductor wafer 110 being diced for assembling into multiples of the semiconductor component 112.
(15) In general, the plating tool 104 may use electrochemical deposition processes to deposit, or grow, various metals onto exposed metals of the IC die 114. The exposed metals, sometimes referred to as seed metals or an under-bump metallization (UBM) metals, are generally conductive metals in the form of pads that provide respective electrical conduits to circuitry of the IC die 114. Examples of metals the plating tool 104 may deposit include copper (Cu), gold (Au), nickel (Ni), palladium (Pd), silver (Ag), and tin (Sn). The plating tool 104 may deposit materials used in the construct of the coaxial interconnects 116, including materials that might be used for signal cores or ground shields.
(16) Other deposition tools (not illustrated) may also be used to deposit materials onto the semiconductor wafer 110. Other deposition tools include chemical vapor deposition (CVD) tools, physical vapor deposition (PVD) tools, and sputtering tools. In certain instances, the other deposition tools may deposit dielectric materials onto the semiconductor wafer while in other instances, the other deposition tools may be used in place of the plating tool 104 to deposit the aforementioned metals.
(17) In general, the photolithography-exposure tool 106 exposes, or radiates, energy or particles, such as ultraviolet light (UV), extreme-ultraviolet (EUV) light, electron-beams, ion-beams, or x-ray electromagnetic waves through a patterned photolithography mask and onto the thin film of photoresist material coating the semiconductor wafer 110. A pattern corresponding to the patterned photolithography mask, as received by the thin film of photoresist, may be developed by a developing tool (not illustrated) to mask portions of material (e.g., material deposited by the plating tool 104) from processes that include removal via an etch-manufacturing process. Operations performed by the photolithography-exposure tool 106 may, in effect, mask features from etching during the construct of the coaxial interconnects 116.
(18) In general, the etch tool 108 removes exposed (e.g., unmasked) portions of material to render features that correspond to patterns developed as part of operations performed by the photolithography-exposure tool 106. The etch tool 108 may remove the exposed portions of material via a dry-etch process, a wet-etch process, or the like. Etchants used by the etch tool 108 may be tailored to react with one or more materials (e.g., etch the one or more materials) while remaining benign (e.g., not etch) to other materials. The etch tool 108 may be used during the construct of the coaxial interconnects 116 to etch features that define the coaxial interconnects 116.
(19) Multiple operations of plating, exposure, and etching may be performed within the operating environment 100 to form the coaxial interconnects 116 onto the semiconductor wafer 110 prior to the semiconductor wafer 110 being diced for assembling into multiples of the semiconductor component 112. It is worth noting that in certain, alternate operating environments (not illustrated), it is possible to form the coaxial interconnects 116 onto a packaging substrate (using other tools performing similar operations) as opposed to the semiconductor wafer 110. Such alternate operating environments may include an assembly or packaging facility (not illustrated) where final operations complete manufacturing of the semiconductor component 112.
(20)
(21) As illustrated by the side view (a cross-section view of a portion of the semiconductor component 112), the coaxial interconnect 116 electrically couples a signal pad 202 of the IC die 114 to a corresponding signal trace 204 of a packaging substrate 206. In this example instance, the packaging substrate may be a multiple-layer printed circuit board (PCB) formed from composite fiber-based epoxy materials and includes multiple layers of conductive materials such as copper (Cu), aluminum (Al), or the like.
(22) The coaxial interconnect 116 also electrically couples a ground pad 208 of the IC die 114 to a corresponding ground trace 210 of the packaging substrate 206. Furthermore, as illustrated in this example coaxial-interconnect structure, the corresponding signal trace 204 and the corresponding ground trace 210 are formed from separate conductive layers of the packaging substrate 206. As part of the overall coaxial-interconnect structure, a conductive material such as a tin lead (SnPb) soldering material (illustrated by elements 212-1 and 212-2) may be included as part of the coaxial-interconnect structure.
(23) As illustrated by the section A-A view of
(24) As with this example of the coaxial interconnect 116, the ground shield 216 completely encloses a perimeter of the insulator 218 and a perimeter of the signal core 214.
(25) Further, as illustrated in
(26)
(27) As illustrated by the side view (a cross-section view of a portion of the semiconductor component 112), the coaxial interconnect 116 electrically couples a signal pad 302 of the IC die 114 to a corresponding signal trace 304 of a packaging substrate 306. In this example instance, the packaging substrate is a single-layer printed circuit board (PCB) formed from composite fiber-based epoxy material and includes a layer of conductive material such as copper (Cu), aluminum (Al), or the like.
(28) The coaxial interconnect 116 also electrically couples a ground pad 308 of the IC die 114 to a corresponding ground trace 310 of the packaging substrate 306. Furthermore, as illustrated in this example coaxial-interconnect structure, the corresponding signal trace 304 and the corresponding ground trace 310 are formed from a common conductive layer of the packaging substrate 306. As part of the overall coaxial-interconnect structure, a conductive material such as a tin lead (SnPb) soldering material (illustrated by elements 312-1 and 312-2) may be included as part of the coupling.
(29) As illustrated by the section A-A view of
(30) As with this example of the coaxial interconnect 116, the ground shield 316 encloses a portion of a perimeter of the insulator 318 and a portion of a perimeter of the signal core 314.
(31) Further, as illustrated in
(32) As illustrated in
(33) Techniques for Fabricating a Coaxial-Interconnect Structure
(34)
(35) At 402 of
(36) In the context of the present example and as shown by details 500 of
(37) Proceeding with the method 400, and as illustrated at 404 of
(38) Continuing with the method 400, at 406 of
(39) At 408 of
(40) Proceeding with the method 400, at 410 of
(41) In the context of the ongoing example and as illustrated at operation 522 of
(42) At 412 of
(43) Continuing with the method 400, and as illustrated at 414 of
(44) Continuing with the method 400, at 416 of
(45) At 418 of
(46) Proceeding with the method 400 at 420 of
(47) At 422 of
(48) Proceeding with the method 400 at 424 of
(49) At 426 of
(50) Continuing with the method 400, at 428 of
(51) At 430 of
(52) The method continues at 432 of
(53) Additional tools may perform operations that connect an IC die having such the coaxial-interconnect structure 566 to a packaging substrate as part of a semiconductor component. Such tools may include, for example, thermocompression tools (for thermocompression bonding), dispense tools (for underfilling the IC die), and solder reflow tools (for solder-based bonding), or the like.
VARIATIONS
(54) Variations are possible for the aforementioned construct of the coaxial-interconnect structure and also for the aforementioned fabrication operations.
(55) As one example of a variation in construct, a dielectric material used to form the insulator (e.g., the insulator 218 of
(56) As another example of a variation in construct, and as part of advanced semiconductor packaging techniques, the packaging substrate (e.g., the packaging substrate 206 of
(57) As an example of a variation in fabrication techniques, photolithography operations may be based on a negative photoresist material as opposed to the described positive photoresist material. In such instances, an irradiated portion of photoresist material and a removed portion of photoresist material would not be the same portion of material as described above.
(58) As another example of a variation in fabrication techniques, certain instances of fabrication operations may include fabricating coaxial-interconnect structure onto the packaging substrate (e.g., the packaging substrate 206 of
(59) Although the subject matter has been described in language specific to structural features and/or methodological operations, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or operations described herein, including orders in which they are performed.