Dual plate-type heat exchanger with removable plates
10731927 ยท 2020-08-04
Assignee
Inventors
Cpc classification
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2275/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A plate-type heat exchanger includes a first heat exchange section and a second heat exchange section that includes a refrigerant flow path independent of the first heat exchange section. Each of the first and second heat exchange sections includes a fixed support supporting heat transfer plates from one end side in an arrangement direction, and a moving support supporting the heat transfer plates at a first support position on the other end side of the arrangement direction. The moving support is moved from the first support position to a retracted position separated in the arrangement direction to form a first removal region between the first support position and a second retracted position, and the heat transfer plates are removed through the first removal region. The first removal region and the second removal region of the second heat exchange section are overlapped with each other.
Claims
1. A plate-type heat exchanger including a first heat exchange section and a second heat exchange section that includes a refrigerant flow path independent of the first heat exchange section, wherein the first heat exchange section includes a first fixed support and a first moving support, the first fixed support supporting a plurality of arranged first heat transfer plates from one end side in an arrangement direction, the plurality of first heat transfer plates being arranged to cause heat transfer surfaces of adjacent first heat transfer plates to face each other, and the first moving support supporting the plurality of first heat transfer plates at a first support position on one end side in the arrangement direction, in the first heat exchange section, the first moving support is moveable from the first support position to a first retracted position separated in the arrangement direction to form a first removal region between the first support position and the first retracted position, and the first heat transfer plates are removable through the first removal region, the second heat exchange section includes a second fixed support and a second moving support, the second fixed support supporting a plurality of arranged second heat transfer plates from one end side in an arrangement direction, the plurality of second heat transfer plates being arranged to cause heat transfer surfaces of adjacent second heat transfer plates to face each other, and the second moving support supporting the plurality of second heat transfer plates at a second support position on one end side in the arrangement direction, in the second heat exchange section, the second moving support is moveable from the second support position to a second retracted position separated in the arrangement direction to form a second removal region between the second support position and the second retracted position, and the second heat transfer plates are removable through the second removal region, the first removal region of the first heat exchange section and the second removal region of the second heat exchange section are overlapped with each other, the first heat exchange section and the second heat exchange section are disposed to cause the first moving support of the first heat exchange section and the second moving support of the second heat exchange section to face each other, the plate-type heat exchanger further comprises a common guide that includes a first end supported by the first fixed support of the first heat exchange section and a second end supported by the second fixed support of the second heat exchange section, the first moving support is moveable from the first support position to the first retracted position while being guided by the common guide, the second moving support is moveable from the second support position to the second retracted position while being guided by the common guide, the plate-type heat exchanger further comprises a first independent guide that includes a first end supported by the first fixed support of the first heat exchange section and a second end facing the first removal region, a second independent guide includes a first end supported by the second fixed support of the second heat exchange section and a second end facing the second removal region, the common guide is provided on a relatively upper part, the first independent guide and the second independent guide are disposed at positions, on one straight line, different from a position of the common guide, the first moving support and the second moving support are suspended from and supported by the common guide, the first moving support is supported by the first independent guide from below in the height direction, and the second moving support is supported by the second independent guide from below in the height direction.
2. The plate-type heat exchanger according to claim 1, wherein a dimension of the first removal region of the first heat exchange section in the arrangement direction and a dimension of the second removal region of the second heat exchange section in the arrangement direction are equal to each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(10) Some embodiments of a plate-type heat exchanger according to the present invention are described below with reference to accompanying drawings.
First Embodiment
(11) As illustrated in
(12) First, the first heat exchange section 3 is described. The first heat exchange section 3 includes a first fixed support 10A and a first moving support 20A. The first fixed support 10A supports a plurality of first heat transfer plates 30A from one end side in an arrangement direction, and the first moving support 20A supports the plurality of first heat transfer plates 30A from the other end side in the arrangement direction.
(13) As illustrated in
(14) The first fixed support 10A includes introduction paths 11 and discharge paths 12. The introduction paths 11 cause the high-temperature fluid HL and the low-temperature fluid CL to flow in from outside. The discharge paths 12 discharge the high-temperature fluid HL and the low-temperature fluid CL after heat exchange.
(15) The introduction paths 11 are respectively provided at two positions with an interval in a diagonal direction of the first fixed support 10A, one introduction path 111 is used for introduction of the high-temperature fluid HL, and the other introduction path 112 is used for introduction of the low-temperature fluid CL.
(16) The discharge paths 12 are also respectively provided at two positions with an interval in the diagonal direction of the first fixed support 10A, one of the discharge paths 12 (121) is used for discharge of the high-temperature fluid HL, and the other discharge path 12 (122) is used for discharge of the low-temperature fluid CL.
(17) The introduction paths 11 and the discharge paths 12 described above are merely examples, and other arrangement is adoptable.
(18) As illustrated in
(19) The first moving support 20A is disposed along the vertical direction and is parallel to the first fixed support 10A.
(20) Further, the first moving support 20A is disposed at a first support position X1 that is a position separated from the first fixed support 10A by a total thickness of the plurality of first heat transfer plates 30A when the first fixed support 10A and the first moving support 20A support the plurality of first heat transfer plates 30A. The first moving support 20A is located at the first support position X1 during operation of the plate-type heat exchanger 1 to support, together with the first fixed support 10A, the first heat transfer plates 30A, whereas the first moving support 20A is moved to a first retracted position Y1 described later when maintenance and inspection of the plate-type heat exchanger 1 are performed.
(21) The plurality of first heat transfer plates 30A each include a rectangular plate member, and are disposed and stacked between the first fixed support 10A and the first moving support 20A. In the stacked first heat transfer plates 30A, heat exchange is performed between the introduced high-temperature fluid HL and the introduced low-temperature fluid CL.
(22) As illustrated in
(23) As illustrated in
(24) Each of the bolts 41 includes a length enough to be mated with the nut 43 to fasten the plurality of first heat transfer plates 30A through the first fixed support 10A and the first moving support 20A. Further, an outer diameter of each of the nuts 43 is larger than a diameter of each of the bolt holes 13 and a diameter of each of the bolt holes 23. As a result, a principle surface of the first moving support 20A around edges of the bolt holes 23 is pressed by the mated nuts 43 toward the first support position X1, and the first moving support 20A is moved to the first support position X1.
(25) Next, the second heat exchange section 5 is described. The second heat exchange section 5 includes a configuration similar to that of the first heat exchange section 3. More specifically, the second heat exchange section 5 includes a second fixed support 10B and a second moving support 20B. The second fixed support 10B supports a plurality of second heat transfer plates 30B from one end side in an arrangement direction, and the second moving support 20B supports the plurality of second heat transfer plates 30B from the other end side in the arrangement direction. As with the first moving support 20A, the second moving support 20B is moved from a second support position X2 to a second retracted position Y2 (see
(26) In the present embodiment, the second heat transfer plates 30B are the same as the first heat transfer plates 30A, the second fixed support 10B is the same as the first fixed support 10A, and the second moving support 20B is the same as the first moving support 20A; however, the second heat exchange section 5 may use components different from those of the first heat exchange section 3.
(27) As illustrated in
(28) One end of the upper guide 15 is fixed to the first fixed support 10A of the first heat exchange section 3, and the other end is fixed to the second fixed support 10B of the second heat exchange section 5. The upper guide 15 is provided over the first heat exchange section 3 and the second heat exchange section 5. The upper guide 15 is disposed such that an axis direction thereof is parallel to the arrangement direction of the first heat transfer plates 30A and the second moving support 20B and extends along the length direction L.
(29) The upper guide 15 is inserted into the guide holes 21 of the first moving support 20A and the second moving support 20B without a gap, which makes the first moving support 20A and the second moving support 20B movable in the length direction L while being guided by the upper guide 15. As described above, in the present embodiment, the upper guide 15 serves as a common guide at an upper part that makes the first moving support 20A and the second moving support 20B movable in the length direction L, namely, serves as the upper common guide.
(30) Note that a shape of a cross-section of the upper guide 15 is not limited, and a circular shape, a rectangular shape, or the like is appropriately selectable. This is true of the lower guide 17.
(31) As illustrated in
(32) One end of the lower guide 17 is fixed to the first fixed support 10A of the first heat exchange section 3, and the other end is fixed to the second fixed support 10B of the second heat exchange section 5. The lower guide 17 is provided over the first heat exchange section 3 and the second heat exchange section 5.
(33) The lower guide 17 is preferably inserted into the guide groove 25 of each of the first moving support 20A and the second moving support 20B and the lower guide groove 35 of the heat transfer plates 30 without a gap. As a result, the first moving support 20A and the second moving support 20B are movable in the length direction L while being guided by the lower guide 17. The lower guide 17 is disposed such that an axis direction thereof is parallel to the arrangement direction of the heat transfer plates 30 and extends along the length direction L. As described above, in the present embodiment, the lower guide 17 serves as a common guide to move the first moving support 20A and the second moving support 20B in the length direction L. In other words, the lower guide 17 serves as a lower common guide provided at a lower part relative to the upper common guide (upper guide 15).
(34) In the plate-type heat exchanger 1 including the above-described configuration, the first heat exchange section 3 and the second heat exchange section 5 are coupled to each other by the upper guide 15 and the lower guide 17 as illustrated in
(35) Further, as illustrated in
(36) Note that, although
A1=A2
(37) As illustrated in
I<A1+A2
(38) The distance I is preferably equal to a larger one of the dimension of the first removal region A1 and the dimension of the second removal region A2 in the length direction L. This allows the first heat exchange section 3 and the second heat exchange section 5 to share both removal regions A while reducing the distance I.
(39) In the present embodiment, the distance I is slightly larger than the dimension of the first removal region A1 (second removal region A2) in the length direction L. This allows the first heat exchange section 3 and the second heat exchange section 5 to share the first removal region A1 and the second removal region A2 by a larger amount.
(40) In the plate-type heat exchanger 1 according to the present embodiment, the first heat exchange section 3 and the second heat exchange section 5 are disposed such that the center of the first moving support 20A and the center of the second moving support 20B are located on the same straight line in a side view (see
(41) Next, a procedure of removing the heat transfer plates 30 of the plate-type heat exchanger 1, for example, during maintenance and inspection is described with reference to
(42) First, as illustrated in
(43) Next, as illustrated in
(44) Removal of the second heat transfer plates 30B of the second heat exchange section 5 is performable in a manner similar to the first heat exchange section 3 even though the second moving support 20B and the second heat transfer plates 30B are moved in an opposite direction.
(45) Effects achieved by the plate-type heat exchanger 1 according to the present embodiment are described below.
(46) Although the plate-type heat exchanger 1 includes the two heat exchangers of the first heat exchange section 3 and the second heat exchange section 5, the first removal region A1 of the first heat exchange section 3 and the second removal region A2 of the second heat exchange section 5 are overlapped with each other. Accordingly, the space occupied by the plate-type heat exchanger 1 is suppressed as compared with a case where the first removal region A1 and the second removal region A2 are independently provided at different places. Therefore, the plate-type heat exchanger 1 is suitably used even in a case where an installation space is limited in, for example, a plant on the sea.
(47) Further, since the plate-type heat exchanger 1 includes the first heat exchange section 3 and the second heat exchange section 5 as the two heat exchangers, it is possible to use one of the two heat exchangers as a main heat exchanger and to use the other as a sub-heat exchanger. Therefore, for example, the heat exchange is performable with use of the first heat exchange section 3 as the main heat exchanger at a normal time, and if any problem occurs on the first heat exchange section 3, the heat exchanger is changed over to the second heat exchange section 5 as the sub-heat exchanger to perform heat exchange. As a result, the plate-type heat exchanger 1 can continue heat exchange even if problem such as failure occurs on one of the heat exchangers.
(48) Further, in the plate-type heat exchanger 1, the moving support 20 of the first heat exchange section 3 and the moving support 20 of the second heat exchange section 5 face each other and are disposed such that the centers of the respective moving supports 20 are located on the same straight line as illustrated in
(49) Moreover, the plate-type heat exchanger 1 includes the upper guide 15 provided over the first heat exchange section 3 and the second heat exchange section 5, and the first moving support 20A and the second moving support 20B are movable while being guided by the upper guide 15. The configuration allows the moving support 20 of each of the first heat exchange section 3 and the second heat exchange section 5 to be moved between the first support position X1 and the first retracted position Y1 and between the second support position X2 and the second retracted position Y2 without removal. Therefore, it is possible to reduce work burden to remove the heat transfer plates 30.
(50) In the first embodiment, the example in which the first heat exchange section 3 and the second heat exchange section 5 of the plate-type heat exchanger 1 are disposed on the same straight line has been described as illustrated in
(51) In the present embodiment, the lower guide 17 is used as the lower common guide for the first heat exchange section 3 and the second heat exchange section 5; however, the lower guide 17 may be lacked at a place where the first removal region A1 and the second removal region A2 are overlapped with each other. In this case, as illustrated in
(52) In the present embodiment, the example in which the dimensions of the first removal region A1 and the second removal region A2 in the length direction L are equal to each other has been illustrated; however, such dimensions of the first removal region A1 and the second removal region A2 may be different from each other. For example, in a case where the number of heat transfer plates 30 installed in one of the first heat exchange section 3 and the second heat exchange section 5 is made larger than that of the other heat exchange section, the dimension of one of the first removal region A1 and the second removal region A2 in the length direction L may be made larger than the dimension of the other according to the number of heat transfer plates 30. This makes it possible to provide, to the plate-type heat exchanger 1, a function of selectively using the first heat exchange section 3 and the second heat exchange section 5 different in the number of heat transfer plates 30, depending on a situation. Further, the plate-type heat exchanger 1 including the new function is also downsized because the removal regions A are shared between the first heat exchange section 3 and the second heat exchange section 5.
(53) In the present embodiment, the upper guide 15 penetrates through the guide hole 21 of the moving support 20 and the moving support 20 is accordingly movable in the length direction L. Alternatively, a hole corresponding to the guide hole 21 may be provided in the lower guide 17 to allows for movement of the moving support 20. This eliminates necessity of installation of the upper guide 15, and makes it possible to remove the heat transfer plates 30 only through slight lifting of the heat transfer plates 30.
Second Embodiment
(54) Next, a second embodiment of the present invention is described. Note that, in the second embodiment, components similar to those in the first embodiment are denoted by the same reference numerals as the first embodiment, and description of such components is omitted.
(55) As illustrated in
(56) In the plate-type heat exchanger 1 including the above-described configuration according to the present embodiment, the heat transfer plates 30 are removed in the following manner.
(57) First, as illustrated in
(58) Next, as illustrated in
(59) According to the present embodiment, the position of the group of heat transfer plates 30 is made different from a position of the plate-type heat exchanger 1 where the group of heat transfer plates 30 is attached at a normal time. This makes it possible to clearly represent, to a person other than an exchanger, that the removal work is ongoing.
Third Embodiment
(60) Next, a third embodiment of the present invention is described. Note that, also in the third embodiment, components similar to those in the first embodiment are denoted by the same reference numerals as the first embodiment, and description of such components is omitted.
(61) As illustrated in
(62) In the plate-type heat exchanger 1 including the above-described configuration according to the present embodiment, the heat transfer plates 30 are removed in the following manner.
(63) First, to remove the bolts 41 and the nuts 43, the nuts 43 are loosened as illustrated in
(64) Next, as illustrated in
(65) According to the present embodiment, since the bolts 41 are removed, it is unnecessary to move the heat transfer plate 30 to the place where the bolts 41 are not present. Therefore, to disengage the lower guide 17 from the lower guide groove of the heat transfer plate 30, it is sufficient to move the heat transfer plate 30 by an amount enough to be inclined, which can reduce movement of the heat transfer plate 30. This makes it possible to reduce the removal regions A.
(66) Although the present invention has been described hereinbefore based on the preferred embodiments, the configurations described in the above-described embodiments may be selected or appropriately modified without departing from the scope of the present invention.
REFERENCE SIGNS LIST
(67) 1 Plate-type heat exchanger 3 First heat exchange section 5 Second heat exchange section 10 Fixed support 10A First fixed support 10B Second fixed support 11 Introduction path 12 Discharge path 13 Bolt hole 14 Fitting groove 15 Upper guide 17 Lower guide 19A First independent guide 19B Second independent guide 20 Moving support 20A First moving support 20B Second moving support 21 Guide hole 23 Bolt hole 24 Fitting groove 25 Guide groove 30 Heat transfer plate 30A First heat transfer plate 30B Second heat transfer plate 31 Upper guide groove 33 Heat transfer surface 35 Lower guide groove 41 Bolt 43 Nut 90 Surface plate A1 First removal region A2 Second removal region CL Low-temperature fluid HL High-temperature fluid X1 First support position X2 Second support position Y1 First retracted position Y2 Second retracted position