Keyboard with touch sensor
10732728 ยท 2020-08-04
Assignee
Inventors
- Daniel D. Sunshine (Sunnyvale, CA, US)
- Daniel A. Podhajny (San Jose, CA, US)
- David M. Kindlon (Lake Arrowhead, CA, US)
Cpc classification
G06F2203/04104
PHYSICS
G06F3/0213
PHYSICS
G06F2203/04111
PHYSICS
G06F3/0416
PHYSICS
H01H2203/0085
ELECTRICITY
G06F1/169
PHYSICS
International classification
G06F3/02
PHYSICS
Abstract
A keyboard may be provided that has keys overlapped by a touch sensor. The keyboard may have key sensor circuitry for monitoring switching in the keys for key press input. The keyboard may also have touch sensor circuitry such as capacitive touch sensor circuitry that monitors capacitive electrodes in the touch sensor for touch sensor input such as multitouch gesture input. The touch sensor may be formed from a layer of fabric. The fabric may be woven fabric or other fabric in which conductive strands of material serve as the electrodes for the touch sensor.
Claims
1. A keyboard having an interior and an exterior, the keyboard comprising: a substrate; an array of switches mounted on the substrate; an array of movable key members each of which overlaps a respective one of the switches to form a corresponding key; and a fabric touch sensor that overlaps the movable key members, wherein the fabric touch sensor comprises conductive strands that form drive lines and sense lines, wherein the movable key members are interposed between the array of switches and the fabric touch sensor, wherein the fabric touch sensor is exposed to the exterior, wherein the fabric touch sensor is separated from the substrate by a first distance in a first region that overlaps a movable key member, wherein the fabric touch sensor is separated from the substrate by a second distance in a second region between adjacent movable key members, and wherein the first distance and the second distance are different.
2. The keyboard defined in claim 1 further comprising: control circuitry that is coupled to the switches and that is configured to monitor for key presses that close the switches.
3. The keyboard defined in claim 2 wherein the control circuitry is coupled to the conductive strands in the fabric touch sensor and that is configured to gather touch input from the conductive strands.
4. The keyboard defined in claim 3 wherein the conductive strands include a first set of conductive strands that run across the keys along a first dimension and a second set of conductive strands that run across the keys along a second dimension that is perpendicular to the first dimension.
5. The keyboard defined in claim 4 wherein each of the conductive strands include at least one wire coated with polymer.
6. The keyboard defined in claim 5 wherein the wire comprises copper wire.
7. The keyboard defined in claim 6 wherein the keys comprise alphanumeric keys that have a QWERTY layout.
8. The keyboard defined in claim 3 wherein the fabric comprises woven fabric, wherein the conductive strands comprise conductive warp strand and conductive weft strands, and wherein the fabric comprises insulating warp strands and insulating weft strands.
9. The keyboard defined in claim 3 wherein the switches comprise dome switches.
10. The keyboard defined in claim 9 further comprising metal traces on the substrate that couple the switches to the control circuitry.
11. The keyboard defined in claim 3 wherein the fabric touch sensor comprises woven fabric that includes the conductive strands.
12. The keyboard defined in claim 11 further comprising a layer of adhesive that attaches the woven fabric to the movable key members.
13. The keyboard defined in claim 3 wherein the control circuitry includes capacitive touch sensor circuitry that gathers the touch input from the conductive strands.
14. The keyboard defined in claim 13 wherein each of the conductive strands comprises at least one copper wire with a polymer coating.
15. The keyboard defined in claim 1 wherein the switches each have a height that is less than the first distance and less than the second distance.
16. Apparatus, comprising: at least one key having a movable key member that is configured to close a switch in response to pressure applied to the movable key member; an inner fabric layer comprising a grid of conductive lines that form a capacitive touch sensor that overlaps the key, wherein the inner fabric layer conforms to a raised surface of the movable key member; and an outer fabric layer that overlaps the grid of conductive lines and that is coupled to the inner fabric layer with an adhesive, wherein the adhesive overlaps the movable key member.
17. The apparatus defined in claim 16 wherein the inner fabric layer comprises woven fabric that includes insulating strands and conductive strands, wherein the grid of conductive lines comprises drive lines and sense lines that detect multitouch gesture input, and wherein the conductive strands form the drive lines and the sense lines in the grid of conductive lines.
18. The apparatus defined in claim 17 wherein the conductive strands comprise copper wires with polymer coatings.
19. A device, comprising: a plurality of keys, wherein each of the keys has a movable key cap with a raised surface and an associated switch that is closed when pressed by the movable key cap in response to pressure on the movable key cap; key sensor circuitry that monitors the keys for key press events; a fabric layer that overlaps and conforms to the raised surfaces of the movable key caps of the plurality of keys, wherein the fabric layer has insulating strands of material and has conductive warp and weft strands that are intertwined with the insulating strands and wherein each of the movable key caps is between the switch associated with that movable key cap and the fabric layer; a force sensor formed in addition to the plurality of keys, wherein the force sensor detects a force based on a change in capacitance between the conductive warp and weft strands and a conductive structure overlapped by the fabric layer; and capacitive touch sensor circuitry that is coupled to the conductive warp and weft strands and that gathers multitouch gesture input from the conductive warp and weft strands.
20. The device defined in claim 19 wherein the movable key caps comprise plastic movable key caps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) A keyboard may be provided with keys to receive keypress input from a user and may be provided with overlapping touch sensor circuitry to receive touch input from a user. An illustrative system of the type that may include keyboards is shown in
(12) Keyboards 12 may be used to gather input from a user. As shown in
(13)
(14) A cross-sectional side view of an illustrative key in keyboard 12 is shown in
(15) Springs or other biasing structures such as biasing structures 28 may be used to restore key 14 to its original undepressed state after pressure from finger 16 is released (i.e., biasing structures 28 may push key member 24 upwards in direction 18 when a user lifts finger 16 off of key 14). Biasing structures 28 may be formed from springy structures such as foam, elastomeric polymer, spring metal, etc. In the example of
(16) As shown in
(17) Keyboard substrate 30 may include signal traces 31 that allow control circuitry to communicate with keys 14 (e.g., traces that allow circuitry to monitor switches 26). Substrate 30 may be, for example, a printed circuit (e.g., a flexible printed circuit formed from a sheet of polymer with metal traces or a rigid printed circuit formed form a rigid printed circuit board material such as fiberglass-filled epoxy). Switches 26 may be mounted to substrate 30 (e.g., with solder, conductive adhesive, welds, etc.). Traces 31 on substrate 30 may be coupled between the switch 26 of each key 14 and associated key sensor circuitry so that the circuitry may detect keypress events (i.e., so that the circuitry can determine which keys 14 have been depressed by monitoring which switches 26 have been closed).
(18) Key members 24 may be covered with one or more layers of plastic, metal, fabric, or other materials (see, e.g., illustrative layer 22). To help ensure that the shape of layer 22 conforms to the raised key shapes of keys 14, layer 22 may be debossed (embossed) in a die (e.g., a heated die with key-shaped impressions that compresses layer 22 between opposing upper and lower structure into the shapes of keys 14). Laser processing techniques and/or other techniques may be used to form perforations and/or other openings in layer 22, may be used to selectively cut fibers, and/or may otherwise be used to process portions of the material of layer 22 (e.g., to adjust key stiffness, keyboard appearance, and/or other attributes of keyboard 12).
(19) In addition to pressing on desired keys 14 to supply keypress input, a user of keyboard 12 may desire to supply keyboard 12 with touch input. Keyboard 12 may, if desired, be provided with a trackpad (e.g., a capacitive touch sensor with a rectangular outline or other suitable shape that is used to gather touch input from a user). A trackpad may, as an example, be located below rows of keys in the middle of keyboard 12.
(20) Keyboard 12 may also be provided with a touch sensor that overlaps one or more of keys 14. This touch sensor may be formed from capacitive touch sensor electrodes or other touch sensor structures. With one illustrative configuration, which may sometimes be described herein as an example, keyboard 12 may incorporate a touch sensor that is formed from conductive strands of material in a layer of fabric (see, e.g., layer 22 of
(21) Keyboard 12 may include a key member support structure such as key member support structure 34 of
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(23) Signal paths such as paths 48 (e.g., traces 31 on substrate 30) may be used to couple key sensor circuitry 38 to the switches 26 of keys 14. Whenever a user presses on a given one of keys 14, the switch 26 in that key will change stage (e.g., from open to closed). Sensor circuitry 38 monitors the status of all of switches 26 in keyboard 12 and, in response to detection of a change of switch state, generates corresponding output signals on path 42 (e.g., signals that inform control circuitry in device 10 or other equipment of each detected key press event).
(24) Conductive lines 46 may serve as capacitive electrodes in a capacitive touch sensor (touch sensor grid) that overlaps keys 14. Any suitable number of horizontal and vertical lines 46 may overlap each key 14. For example, there may be 1-5, more than 2, more than 3, 2-4, fewer than 10, fewer than 5, or other suitable number of horizontal lines 46 overlapping each key 14 and there may be 1-5, more than 2, more than 3, 2-4, fewer than 10, fewer than 5, or other suitable number of vertical lines 46 overlapping each key 14. Conductive lines 46 may be formed from patterned thin-film metal traces in layer 22 (e.g., in scenarios in which layer 22 is formed from a layer of plastic), may be formed from conductive strands of material (e.g., in scenarios in which layer 22 is formed from a layer of fabric), and/or may be formed from other conductive structures that form capacitive touch sensor electrodes. Configurations in which lines (electrodes) 46 are formed from conductive strands of material may sometimes be described herein as an example.
(25) As shown in
(26) In a typical scenario, a user may enter text or other key press input into keyboard 12 by typing on keys 14. Key sensor circuitry 38 may convey information on the text or other input that the user is typing into keyboard 12 over path 42. When the user desires to reposition an on-screen cursor, to make a multitouch gesture (e.g., a pinch-to-zoom gesture, a two-finger swipe, a three-finger swipe, a two-finger or three-finger tap, etc.), to make a one-finger swipe or other gesture, or to supply keyboard 12 with other touch input, the user may move one or more of the user's fingers across the surface of keys 14. During touch input events such as these, touch sensor circuitry 40 may monitor capacitance changes at the intersections of the horizontal and vertical capacitive touch sensor electrodes (paths 46) to gather touch input data and may supply the touch input that is gathered from the capacitive touch sensor electrodes to control circuitry such as control circuitry in device 10 and/or control circuitry in keyboard 12 via path 44.
(27) Touch sensor electrodes 46 may be formed from conductive strands of material in layer 22. Layer 22 may, as an example, include fabric. The fabric may be woven, knitted, or braided and/or may include strands of material that have been intertwined using other techniques (e.g., felt). With one suitable arrangement, which may sometimes be described herein as an example, the fabric of layer 22 may be woven fabric and electrodes 46 may be formed from selected warp and weft strands in the woven fabric.
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(29) The strands of material in fabric 50 such as strands 52 and 54 may each include one or more monofilaments (sometimes referred to as fibers or monofilament fibers). The monofilaments may have one or more layers (e.g., a core layer alone, a core layer with an outer coating, a core layer with an inner coating layer that is covered with an outer coating layer, a core layer coated with three or more additional layers, etc.). Strands of material that are formed from intertwined monofilaments may sometimes be referred to as yarns, threads, multifilament strands or fibers, etc. In general, any suitable types of strands or combination of different types of strands may be used in forming fabric 50 (e.g., monofilaments, yarns formed from multiple monofilaments, etc.). Strands with multiple monofilaments may have 2-200 monofilaments, 2-50 monofilaments, 2-4 monofilaments, 2 monofilaments, 4 monofilaments, fewer than 10 monofilaments, 2-10 monofilaments, fewer than 6 monofilaments, more than 2 monofilaments, or other suitable number of monofilaments.
(30) Insulating strands may be formed from one or more dielectric materials such as polymers, cotton and other natural materials, etc. Conductive strands may be formed from metal or other conductive material and optional dielectric. For example, conductive strands may be formed from solid monofilament wire (e.g., copper wire), wire that is coated with one or more dielectric and/or metal layers (e.g., copper wire that is coated with polymer), a monofilament of polymer coated with metal or other conductive material, a monofilament of polymer coated with metal that is covered with an outer polymer coating, etc. The diameter of the monofilaments may be 5-200 microns, more than 10 microns, 20-30 microns, 30-50 microns, more than 15 microns, less than 200 microns, less than 100 microns, or other suitable diameter. The thickness of each of the coatings in a monofilament may be less than 40% of the diameter of the monofilament, less than 10% of the diameter, less than 4% of the diameter, more than 0.5% of the diameter, 1-5% of the diameter, or other suitable thickness. If desired, conductive monofilaments may be intertwined to form conductive yarn. Conductive yarn may include only conductive monofilaments or may include a combination of conductive monofilaments and insulating monofilaments.
(31) Fabric 50 may have a relatively thin single-layer construction of the type shown in
(32) In keyboard 12, movable key members 24 may bear against dome switches such as dome switch 26 or other suitable switch structures mounted on substrate 30. The cross-sectional side views of illustrative keyboards 12 in
(33) As shown in
(34) Conductive strands in fabric 50 of layer 22 may be made visually indistinct from insulating strands in fabric 50 by matching the size and/or color of the insulating and conductive strands. For example, the diameters of the conductive strands and insulating strands may differ by less than 50%, less than 20%, less than 5%, 1-10%, more than 0.1%, or other suitable amount so that the conductive strands are not visibly distinct from the insulating strands. The conductive strands may also be coated with colored polymer having a color that matches the color of the insulating strands of material in fabric 50 or may otherwise be treated so that the appearance of the conductive strands matches that of the insulating strands. As an example, fabric 50 and/or the conducting and/or insulating strands may be coated with a colored polymer treatment (e.g., a colored ink coating such as a gray, black, or white coating, etc.). If desired, conductive strands may be formed from conductive monofilaments that are surrounded by intertwined insulating monofilaments, thereby hiding the conductive material in the conductive strands from view. The insulating monofilaments in conductive strands with this type of arrangement may have the same appearance (e.g., the same color) as insulating monofilaments in insulating strands of material in fabric 50 (as an example).
(35) If desired, conductive strands of material and other structures in fabric 50 that are associated with forming the touch sensor may be hidden from view by covering fabric 50 with an additional layer of material. This type of arrangement is shown in
(36) It may be desirable to form the conductive strands of material in fabric 50 that serve as the capacitive touch sensor electrodes for the touch sensor in the outermost layer (or nearly outermost layer) of keyboard 12 as shown in
(37) The foregoing is merely illustrative and various modifications can be made by those skilled in the art without departing from the scope and spirit of the described embodiments. The foregoing embodiments may be implemented individually or in any combination.