NOVEL MATERIAL
20200239362 ยท 2020-07-30
Inventors
- Gin Jose (Leeds, GB)
- Toney Teddy Fernandez (Kerala, IN)
- Peter John Grant (Leeds, GB)
- Animesh JHA (Leeds, GB)
- Sikha Saha (Leeds, GB)
- David Paul Steenson (Bradford, GB)
Cpc classification
Y10T428/315
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C23C14/32
CHEMISTRY; METALLURGY
Y10T428/31
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61B5/1455
HUMAN NECESSITIES
International classification
C03C23/00
CHEMISTRY; METALLURGY
A61B5/1455
HUMAN NECESSITIES
C23C14/32
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a substrate comprising an ion-implanted layer, for example a cation, wherein the ion implanted layer has a substantially uniform distribution of the implanted ions at a significantly greater depth than previously possible, to a well-defined and sharp boundary within the substrate. The invention further comprises said substrate wherein the substrate is a silicon based substrate, such as glass. The invention also comprises the use of said material as a waveguide and the use of said material in measurement devices.
Claims
1. A process for fabricating an ion-implanted layer in a substrate comprising an optical polymer, the process comprising: providing a target layer in a vacuum chamber at a reduced pressure; providing said substrate in the vacuum chamber which includes a surface in proximity to said target layer wherein the surface of the substrate is spaced from the target layer by a distance in the range 50 mm to 70 mm; heating the substrate to a temperature in the range from 0.55 T.sub.g to 0.75 T.sub.g where T.sub.g is the glass transition temperature of the substrate; and, directing pulses of incident radiation from a laser at the target layer thereby ablating material of the target layer with said incident radiation to produce therefrom a plume of the ablated target material capable of implanting into the heated substrate with the target layer and the substrate in oxygen gas at said reduced pressure within the range 80 mTorr to 90 mTorr, whereby said ablated material of said plume is implanted into the heated substrate by entering the heated substrate via the surface of the heated substrate such that a film of said ablated target material is not formed on the surface of the heated substrate, thereby forming a layer of implanted ions of said ablated target material within the heated substrate which extends from the surface of the heated substrate to a depth of at least 50 nm and which has a density of said implanted ions of said ablated target material of at least 10.sup.21 ions cm.sup.3.
2. A process according to claim 1, wherein the optical polymer is selected from Poly(methyl methacrylate), polyvinyl alcohol, polyether ether ketone, polyethylene terephthalate, polyimide, polypropylene, and polytetrafluoroethylene.
3. A process according to claim 1, wherein the target layer is tellurium glass.
4. A process according to claim 1 wherein the laser is a Femtosecond laser.
5. A process according to claim 1 wherein said implanted ions of said layer of implanted ablated target material are arranged in a spatial distribution which is substantially uniform along a direction extending into the heated substrate from the surface of the heated substrate.
6. A process according to claim 1 wherein said layer of implanted ablated target material has a density of said implanted ions of at least 10.sup.23 ions cm.sup.3.
7. A process according to claim 1 in which the depth of the implanted ions of said layer of implanted ablated target material is at least 200 nm.
8. A process according to claim 1 where the depth of the implanted ions of said layer of implanted ablated target material I is at least 500 nm.
9. A process according to claim 1 wherein said implanted ions of said layer of implanted ablated target material are arranged in a spatial distribution which is substantially uniform along a direction extending into the heated substrate.
10. A process according to claim 1 wherein the layer of implanted ablated target material either: (i) encompasses substantially the whole area of said surface of the heated substrate; or (ii) comprises one or more zones of said surface of the heated substrate.
11. A process according to claim 1 wherein the layer of implanted ablated target material comprises one or more zones of said surface of the heated substrate wherein the zones comprise the same or different ions.
12. A process according to claim 1 wherein the implanted ions are cations.
13. A process for fabricating an ion-implanted layer in a substrate comprising an optical polymer, the process comprising ablating a target layer with incident radiation from a laser in the presence of a substrate and in the presence of a gas at a pressure within the range 72 mTorr to 99 mTorr, thereby implanting a quantity of the target material into the substrate to form said ion implanted layer such that the penetration depth of the implanted ions is at least 50 nm.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0123] The invention will now be illustrated with the following non-limiting examples with reference to the following figures.
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ABBREVIATIONS USED
[0138] HAADF high angle angular dark field elemental mapping
[0139] NIR near infra red
[0140] SEM Scanning electron microscopy
[0141] TEM Transmission electron microscopy
DETAILED DESCRIPTION OF THE INVENTION
Example 1
Implantation Into Silica Glass
[0142] Multi-ion implantation into silica glass 4 was produced via femtosecond laser ablation of an erbium doped tellurite glass target containing zinc and sodium. A Ti-sapphire femtosecond laser 1 operating at a wavelength of 800 nm with 100 fs pulse width and a maximum repetition rate of 1 kHz (Coherent Inc, Santa Clara, Calif., USA) was used to ablate the glass target 2 generating an expanding plasma plume 3 consisting of multiple metal ions (multi-ion). A tellurite glass target with a molar composition of 79.5TeO.sub.2 : 10ZnO0:10Na.sub.2O: 0:0.5Er.sub.2O.sub.3 produces multiple ions of Te, Zn, Na and Er, which diffuse into the silica glass substrate 4 under certain process conditions. The silica glass substrate was coupled to a heater chamber arranged to heat the substrate to a desired temperature. The ablation, plasma production and the multi-ion implantation process are schematically shown in
[0143] Experiments were carried by varying the laser energy, repetition rate, target to substrate distance and finally the deposition target temperature. The deposition target was not translated for the simplicity of the experiment and for a better understanding of parameter variation along the sample surface. There was a variation in implantation depth and refractive index profile along the surface when radially moving outwards from the centre, therefore all the characteristic properties of the modification provided were measured from the centre of the sample unless otherwise stated.
[0144] Optimum results were obtained for laser energies between 40 J-75 J when operated at 500 Hz and 1 kHz. The ablation target to substrate distance was set at 70 mm and the substrate temperature was set at 973K.
[0145] Further analysis of the diffusion characteristics of each ions in silica was carried out using high angle angular dark field (HAADF) elemental mapping of sample B.
[0146] The implanted layer is highly substantially uniform and homogenous along the transverse and horizontal sections of the silica substrate. This could vary for silicon or other substrates and formations of crystallites and nano-crystallites are possible.
[0147] The process for making the ion-implanted substrate of the invention generally comprises ablating a target layer with incident radiation from a laser in the presence of a substrate whereby to implant a quantity of the target layer in the substrate. The target layer when exposed to incident laser radiation produces a plasma comprising ions capable of implanting into the substrate. The substrate is heated to facilitate the implantation of ions into the substrate. The substrate is spaced apart from the target layer e.g. at a distance of about 70 mm.
[0148] One or more masks or stencils may cover the surface of the substrate being implanted with the ions thereby to facilitate implantation of ions in specific zones of the substrate. These zones may form photonic circuits such as optical waveguide structures and pathways in the substrate, or other optical components/structures.
Structural Properties of Implanted Region
[0149] Silica and tellurite are completely immiscible and will not form a stable glass under conventional batch melting and quenching process. However in the results presented above it is demonstrated that diffusion of metal cations including Te.sup.4+ ions in to the silica glass network is possible with network modification. The properties of the implanted silica glass were measured. No signals of any kind of crystallization were observed in electron diffraction and XRD characterization proving a complete amorphous phase of silica-tellurite glass. Raman spectroscopy was used to analyse the glass network in the diffused region.
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[0151] The substrate has a substantially uniform thickness which is in the range of about 0.1 mm to about 10 mm, such as in the range of 0.5 mm to about 3 mm. The ion implanted substrate defines at its implanted surface region 14 a functional surface for the optical detection of the presence of glucose via photons of fluorescent light 15 generated in the implanted region of the substrate. It may be referred to as a photonic chip. Indeed, a substrate of the invention may be formed directly upon the surface of a laser such as a solid-state laser whereby the functional surface of the substrate is pumped by the solid-state laser in use. This offers a very compact photonic chip design.
[0152] The biosensor includes not only the light detector but also a data processor unit 16 connected to the light detector for receiving light detection signals from the light detector and for generating data representing those detections. The biosensor further includes a control unit 17 comprising software, or firmware or electronic circuitry, arranged for controlling the operation of the pump laser and/or the light detector and/or the data processor unit as desired. The combination of the light detector and the data processor unit may be referred to as a photonic chip integrator, in its relationship to the photonic chip. The control unit may output detected signals, received from the signal processor unit, to display at a display of human interface of the control unit 17. Optical waveguides (18) guide pump light from the pump laser 9 to the substrate 10, and guide fluorescent light from the substrate to the photodiode via a diffraction grating 11A arranged to separate the received fluorescent light into desired spectral wavelength bands for output to the optical detector on a dedicated spectral channel 11B (e.g. a waveguide). This allows the photodiode to detect selected spectral channels independently, e.g. by blocking receipt of light of all but the channel(s) it is desired to detect.
[0153] The ion-implanted layer of the substrate is formed to extend into the body of the substrate from a planar surface/face of the substrate to a substantially uniform depth of at least 50 nm (e.g. at least 200 nm) into the glass and has a substantially uniform distribution of implanted ions throughout that depth. The implanted layer also extends across the planar surface to provide a functional surface area of sensitivity for glucose detection. The surface are may be several square mm, or square cm, in size. The distribution of implanted ions throughout that area is also substantially uniform. The pump laser and light detector are both optically coupled to a rear surface area of the substrate which is the reverse surface to functional surface area. This means that the functional surface area may be applied or located at a desired object or target of study (e.g. the skin or an animal, 19), while the pumping of the functional area and the subsequent detection of light emanating from the functional surface area may take place away from the target without requiring the functional surface to be moved relative to the target. This permits compactness in the biosensor, and ease of use.
[0154] This use of ion-implanted substrates of the invention permits non-invasive detection of metabolites, such as glucose, in animals. The detection method is a novel method which measures a photoluminescence lifetime to detect metabolites such as glucose, rather than simply detecting from an isolated light intensity measurement.
[0155] The photoluminescence spectral band of the dopant(s) within the ion-implanted
substrate overlaps with the characteristic absorption bands (e.g. in the range 1530-2200 nm) of glucose molecules in the near-infrared (NIR) wavelengths. An example of these absorption bands is illustrated in FIG. 6 for Glucose and for other molecules (see Airat K. Amerov et al., Appl. Spectrosc. 58 (10), 1195 (2004)).
[0156] In particular,
[0157] By measuring/detecting fluorescence lifetimes at selected wavelengths of light falling within regions of the absorption spectrum of a metabolite in which significant spectral variations occur, such as sharp, or sustained changes in absorption levels, one may identify the presence of that metabolite in terms of the corresponding changes in the measured fluorescence lifetimes at different optical wavelengths within that regions of the absorption spectrum of a metabolite. For example, Glucose has a strong spectral slope in the wavelength region of about 1525 nm to about 1650 nm as shown in
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[0159] The measured photoluminescence lifetime of the rare earth implanted ions becomes modified within the glass thin film contained in a photonic sensor due to the amplification by random scattering and localization of photoluminescent photons. When a target medium containing glucose (e.g. skin) interacts with fluorescent photons from the ion-implanted film, via the ion-implanted functional surface, the apparent photoluminescence lifetime becomes modified as a function of glucose concentration within the target medium due to its specific absorption as well as molecular scattering properties.
[0160] Thus by an accurate measurement of the photoluminescence lifetime of the rare earth implanted ions in the functional surface, the concentration of glucose in the medium can be deduced. Since the absorption and scattering properties of the photons at different wavelengths within the emission band varies as a function of glucose concentration, the apparent change in the photoluminescence lifetime of the rare earth implanted ions at different wavelengths can be used as an additional feature to enhance the signal due to glucose as compared to that from other interferences (e.g. metabolites) as described above with reference to
[0161] The method for the non-invasive measurement of a metabolite using the biosensor includes:
[0162] applying the biosensor on or near the subject being sensed, such as
[0163] applying the
functional surface of the biosensor to the skin of an animal;
[0164] irradiating the functional surface with pump light from the pump laser for a pumping period of time to excite fluorescence in the functional surface, and such that a portion of the fluorescent light escapes into the animal;
[0165] measuring the photoluminescence lifetime of fluorescent light from the functional surface, after the pumping period has ended, using the photodiode and the signal processor unit.
[0166] The signal processor unit is arranged to determine the time period (the recovery lifetime) required for the measured intensity of fluorescence light to fall in value by a factor of 1/e. This period preferably begins immediately from the ending of the pumping period such that no pumping of the functional surface takes place during the lifetime measurement period. The measured recovery lifetime of detected fluorescent light from the functional surface is correlated with the level of the metabolite within the subject being sensed as described above. The signal processor is arranged to calculate a value of the metabolite (e.g. Glucose) concentration level using such pre-determined correlations. These pre-determined correlations for a given metabolite such as Glucose (i.e. concentration levels corresponding to measured recovery lifetime) may be pre-stored in a look-up table within the signal processor unit (or in a separate memory accessible by the signal processor unit) from which the signal processor unit determines a concentration level from a given measured recovery lifetime and outputs the result either for display to a user or for storage as desired.
[0167] The control unit 17 is arranged to control the pump laser to resume pumping the functional surface with pump light after a defined period of time exceeding the recovery lifetime. This controlled on/off switching of the pump laser may occur at a repetition rate to suit the user. The on period permits the pump laser to pump the implanted ions of the functional surface, while a successive off period permits a recovery lifetime to be measured, and a metabolite concentration to be determined.
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[0169] First, the fluorescence lifetime of the functional surface of the biosensor is determined in the absence of tissue; next, the tissue is applied to the functional surface of the biosensor and a new fluorescence lifetime is determined in the presence of the tissue (e.g. in vitro as in
[0170] In a further enhancement of this method, Erbium (e.g. in a salt solution: e.g. Erbium Chloride) may be added to the tissue, and a second fluorescence lifetime measured. If the second fluorescence lifetime 23 is less than the first-measured fluorescence lifetime (for the Erbium-free tissue) then this is indicative of healthy tissue, otherwise if the second fluorescence lifetime 24 is greater than (i.e. less negative) the first-measured fluorescence lifetime (for the Erbium-free tissue) then this is indicative of unhealthy tissue. The signal processor of the biosensor may be arranged to make this determination.
[0171] The substrate of the biosensor, and in other aspects of the invention, is provided with an ion-implanted layer in which the ion implanted layer extends substantially from the outermost surface of the substrate. This is shown in
[0172] This ion distribution produces a region of substantially uniformly increased refractive index in the substrate as is indicated by the approximate (simulated) effective refractive index profile 25 shown in
[0173]
the surface of a substrate (e.g. waveguide) containing the implanted layer, as a function of
the parameters of the pulsed laser light employed to ablate a target glass to produce and ion
cloud for implantation. It can be seen that the depth (layer thickness) as well as the refractive index of the layer, increase with pulse repetition rate and laser pulse energy in the ablating laser. Increasing the layer deposition time also increases the layer thickness/depth.
[0174] The left graph of
Further aspects of the invention, or preferred embodiments thereof, are defined in the following numbered paragraphs:
Paragraph 1: A substrate comprising an ion-implanted layer wherein the penetration depth of the implanted ions is at least 50 nm, or at least 200 nm.
Paragraph 2: A substrate according to paragraph 1 where the penetration depth of the implanted ions is at least 500 nm.
Paragraph 3: A substrate comprising an ion-implanted layer wherein the ion implanted layer has a substantially uniform distribution of the implanted ions.
Paragraph 4: A substrate comprising an ion-implanted layer wherein the ion implanted layer has an implanted ion density of at least 10.sup.21 ions cm.sup.3, or at least 10.sup.23 ions cm.sup.3.
Paragraph 5: A substrate according any one of the preceding paragraphs wherein the substrate is a glass selected from silica, silicate, phosphate, tellurite, tellurite derivatives, germanate, bismuthate and solgel route glasses.
Paragraph 6: A substrate according any one of paragraphs 1 to 4 wherein the substrate is an optical polymer.
Paragraph 7: A substrate according to paragraph 6 wherein the optical polymer is selected from Poly(methyl methacrylate), polyvinyl alcohol, polyether ether ketone, polyethylene terephthalate, polyimide, polypropylene, and polytetrafluoroethylene.
Paragraph 8: A substrate according to any one of the preceding paragraphs wherein the ion-implanted layer is either:
[0175] (i) on an outside face of the substrate; or
[0176] (ii) within the substrate.
Paragraph 9: A substrate according to any one of the preceding paragraphs wherein the ion-implanted layer either:
[0177] (i) encompasses substantially the whole area of the substrate; or
[0178] (ii) comprises one or more zones.
Paragraph 10: A substrate according to paragraph 9 wherein one or more of the zones overlap.
Paragraph 11: A substrate according to paragraph 9 or paragraph 10 wherein the zones comprise the same or different ions.
Paragraph 12: A substrate according to any one of paragraph 1 to 11 wherein the ion is a cation.
Paragraph 13: A substrate according to paragraph 12 wherein the cation is selected from the group Nd(3+), Yb(3+), Er(3+), Tm(3+), Pr(3+), Ho(3+), Sm(3+), Eu(3+), Tb(3+), Ce(3+) and La (3+).
Paragraph 14: A waveguide comprising a substrate according to any one of paragraph 1 to 13.
Paragraph 15: A biosensor comprising an optical substrate any of paragraph 1 to 13 or a waveguide according to paragraph 14.
Paragraph 16: A method for the non-invasive measurement of a metabolite in an animal which comprises:
(i) applying a sensor on or near said animal, for example applying said sensor to the skin of the animal, said sensor comprising an optical substrate or waveguide;
(ii) irradiating said substrate or waveguide with a light source, for example, a laser, such that a portion of the light escapes into the animal;
(iii) measuring the photoluminescence lifetime of the escaped light; wherein the recovery lifetime is correlated with the level of the metabolite.
Paragraph 17: A process for fabricating a substrate according to any one of paragraph 1 to 13 comprising: ablating a target layer with incident radiation from a laser (e.g. an ultrafast laser) in the presence of a substrate whereby a quantity of the target layer is implanted into the substrate.
Paragraph 18: A process according to paragraph 17 wherein the target layer is tellurium glass.
Paragraph 19: A process according to paragraph 18 or 19 wherein the laser (e.g. ultrafast laser) is a Femtosecond laser.
Paragraph 20: A process according to paragraph 18, 19 or 20 wherein the substrate is heated.