INTERPENETRATING POLYMER NETWORK CONTAINING CROSS-LINKED POLY(N-VINYLAMINE)
20200239680 · 2020-07-30
Inventors
Cpc classification
C08F222/385
CHEMISTRY; METALLURGY
C08F222/02
CHEMISTRY; METALLURGY
C08L33/26
CHEMISTRY; METALLURGY
C08F222/102
CHEMISTRY; METALLURGY
C08F271/00
CHEMISTRY; METALLURGY
C08F220/34
CHEMISTRY; METALLURGY
C08J2433/26
CHEMISTRY; METALLURGY
C08F222/02
CHEMISTRY; METALLURGY
C08F271/00
CHEMISTRY; METALLURGY
C08F222/385
CHEMISTRY; METALLURGY
C08F220/34
CHEMISTRY; METALLURGY
C08L33/26
CHEMISTRY; METALLURGY
C08F222/102
CHEMISTRY; METALLURGY
C08J2333/26
CHEMISTRY; METALLURGY
International classification
C08J3/00
CHEMISTRY; METALLURGY
C08F271/00
CHEMISTRY; METALLURGY
Abstract
Disclosed is an interpenetrating polymer network (IPN) that includes two polymers which are at least partially interlaced on a molecular scale, wherein the first polymer is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide), and the second polymer is a copolymer of monomers A and B. The monomer A is preferably cationic, such as dimethylaminoethylacrylate methyl chloride, and the monomer B may be for example acrylamide. The IPN material may be used in paper making processes as drainage agent, retention agent, sizing agent or flocculant agent.
Claims
1. An interpenetrating polymer network (IPN), comprising two polymers which are at least partially interlaced on a molecular scale, wherein the first polymer is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide), and the second polymer is a copolymer of monomers A and B, wherein: monomer A is selected from a group comprising dimethylaminoethylacrylate methyl chloride, (3-acrylamidopropyl)trimethyl ammonium chloride, 2-(diethylamino)ethyl acrylate, 2-(dimethylamino)ethyl acrylate, [2-(methacryloyloxy)ethyl]trimethyl-ammonium chloride, and [3-(methacryloylamino)propyl]trimethylammonium chloride; and monomer B is selected from a group comprising acrylamide, N-methylolacrylamide, N-methylol(meth)acrylamide, N,N-dimethylamino-propyl acrylamide, N,N-dimethyl-aminopropylacrylamide, N,N-dimethyl-aminopropylmethacrylamide, N,N-dimethyl-aminoethylacrylamide, and N-[2-(dimethylamino)-1,1-dimethylethyl]-acrylamide.
2. An interpenetrating polymer network (IPN) according to claim 1, wherein the cross-linked poly(N-vinylformamide) (PNVF) is obtainable by copolymerizing NVF with sodium acrylate and in presence of a cross-linker polyethylene glycol diacrylate.
3. An interpenetrating polymer network (IPN) according to claim 1, wherein the first polymer is obtainable by hydrolyzing the cross-linked poly(N-vinylformamide) under alkaline conditions.
4. An interpenetrating polymer network (IPN) according to claim 3, wherein the first polymer is obtainable by hydrolyzing the cross-linked poly(N-vinylformamide) using NaOH.
5. An interpenetrating polymer network (IPN) according to claim 1, wherein the first polymer is obtainable by hydrolyzing the cross-linked poly(N-vinylformamide) under acidic conditions.
6. An interpenetrating polymer network (IPN) according to claim 5, wherein the first polymer is obtainable by hydrolyzing the cross-linked poly(N-vinylformamide) using HCl.
7. An interpenetrating polymer network (IPN) according to claim 1, wherein the degree of hydrolysis of the formamide groups of the cross-linked poly(N-vinylformamide) is between 0.5% and 100%.
8. An interpenetrating polymer network (IPN) according to claim 7, wherein the degree of hydrolysis of the formamide groups of the cross-linked poly(N-vinylformamide) is between 10% and 50%.
9. An interpenetrating polymer network (IPN) according to claim 1, wherein also the second polymer is cross-linked.
10. An interpenetrating polymer network (IPN) according to claim 9, wherein the cross-linking agent used for cross-linking the copolymer of monomers A and B is radical polymerizable cross-linking agent.
11. An interpenetrating polymer network (IPN) according to claim 10, wherein the radical polymerizable cross-linking agent is selected from the group comprising N,N-methylenebisacrylamide (MBA), 1,4-bis(acryloyl)piperazine, N,N-(1-methyl-1,2-ethanediyl)bis(2-propenamide), N,N-propylidenebis(2-propenamide), N,N-butylidenebis(2-propenamide), N,N-1,12-dodecanediylbis(2-propenamide), N,N-1,9-nonanediylbis(2-propenamide), N,N-1,5-pentanediylbis(2-propenamide), N,N-1,4-butanediylbis(2-propenamide), N,N-1,6-hexanediylbis(2-propenamide), N,N-ethylidenebis(2-propenamide), N,N-1,3-propanediylbis(2-propenamide), N,N-1,2-ethanediylbis(2-propenamide), N,N-1,4-cyclohexanediylbis(2-propenamide), N,N-1,8-octanediylbis(2-propenamide), N,N-bisacryloyly imidazoline, ethyleneglycol dimethacrylate, 1,4-diacroyl piperazine, pentaerythritol triacrylate, trimethylpropane trimethylacrylate, and pentaerythritol tetraacrylate.
12. An interpenetrating polymer network (IPN) according to claim 1, that the second polymer is a copolymer of dimethylaminoethylacrylate methyl chloride and acrylamide, which is cross-linked with N,N-methylenebisacrylamide (MBA).
13. An aqueous solution of the interpenetrating polymer network of claim 1, wherein the IPN is aqueous media in water and the solid content of IPN in the solution is at least 3 wt-%.
14. A method for producing interpenetrating polymer network comprising two polymers which are at least partially interlaced on a molecular scale, wherein the first polymer is a cross-linked polymer, and the second polymer is a copolymer of monomers A and B, wherein the method comprises the following steps: a) mixing cross-linked poly(N-vinylformamide) with water to provide an aqueous solution cross-linked poly(N-vinylformamide), b) adding base or acid to the aqueous solution of cross-linked poly(N-vinylformamide) and allowing it to hydrolyze to form cross-linked polyvinylamine, which is the first polymer, c) providing an aqueous solution of the first polymer obtained in step b) and adding thereto aqueous solutions of monomers A and B, and allowing them to polymerize to form the second polymer, which is a copolymer that is at least partially interlaced on a molecular scale with the first polymer and thus forming an interpenetrating polymer network; and wherein the monomers A and B are the following: monomer A is selected from a group comprising dimethylaminoethylacrylate methyl chloride, (3-acrylamidopropyl)trimethyl ammonium chloride, 2-(diethylamino)ethyl acrylate, 2-(dimethylamino)ethyl acrylate, [2-(methacryloyloxy)ethyl]trimethyl-ammonium chloride, and [3-(methacryloylamino)propyl]trimethylammonium chloride; and monomer B is selected from a group comprising acrylamide, N-methylolacrylamide, N-methylol(meth)acrylamide, N,N-dimethylamino-propyl acrylamide, N,N-dimethyl-aminopropylacrylamide, N,N-dimethyl-aminopropylmethacrylamide, N,N-dimethyl-aminoethylacrylamide, and N-[2-(dimethylamino)-1,1-dimethylethyl]-acrylamide.
15. A method according to claim 14, wherein in step c) the monomers are added to the reaction solution together with a radical polymerizable cross-linking agent to form the second polymer, which is a cross-linked copolymer.
16. A method according to claim 15, wherein the radical polymerizable cross-linking agent is selected from the group comprising N,N-methylenebisacrylamide (MBA), 1,4-bis(acryloyl)piperazine, N,N-(1-methyl-1,2-ethanediyl)bis(2-propenamide), N,N-propylidenebis(2-propenamide), N,N-butylidenebis(2-propenamide), N,N-1,12-dodecanediylbis(2-propenamide), N,N-1,9-nonanediylbis(2-propenamide), N,N-1,5-pentanediylbis(2-propenamide), N,N-1,4-butanediylbis(2-propenamide), N,N-1,6-hexanediylbis(2-propenamide), N,N-ethylidenebis(2-propenamide), N,N-1,3-propanediylbis(2-propenamide), N,N-1,2-ethanediylbis(2-propenamide), N,N-1,4-cyclohexanediylbis(2-propenamide), N,N-1,8-octanediylbis(2-propenamide), N,N-bisacryloyly imidazoline, ethyleneglycol dimethacrylate, 1,4-diacroyl piperazine, pentaerythritol triacrylate, trimethylpropane trimethylacrylate, and pentaerythritol tetraacrylate.
17. A method according to claim 14, wherein the monomer A is dimethylaminoethylacrylate methyl chloride and monomer B is acrylamide, and the cross-linking agent is N,N-methylenebisacrylamide (MBA).
18. The method according to claim 14, wherein in step c) the pH of the solution is adjusted to pH 7-8 before allowing the monomers to polymerize to form the second polymer.
19. A method according to claim 14, wherein the first polymer is obtained by hydrolyzing a cross-linked poly(N-vinylformamide) using NaOH.
20. A method according to claim 14, wherein the first polymer is obtained by hydrolyzing a cross-linked poly(N-vinylformamide) using HCl.
21. A drainage agent, retention agent, sizing agent or flocculant agent comprising the interpenetrating polymer network of claim 1.
22. The drainage agent, retention agent, sizing agent or flocculant agent according to claim 21, wherein the dosing amounts of IPN/dry pulp is between 0.05 kg/1000 kg to 2 kg/1000 kg.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0015] The invention relates to an interpenetrating polymer network and to a method for producing it. An Interpenetrating Polymer Network (IPN) is a polymer, also referred to as IPN material, comprising two or more networks which are at least partially interlaced on a molecular scale, but not covalently bonded to each other. The network cannot be separated unless chemical bonds are broken. The two or more networks can be envisioned to be entangled in such a way that they are concatenated and cannot be pulled apart, but not bonded to each other by any chemical bond. In other words, the interpenetrating polymer networks are a combination of at least two polymers, wherein at least one of the polymers is polymerized and/or cross-linked in the immediate presence of the other(s).
[0016] Simply mixing two or more polymers does not create an interpenetrating polymer network, but a polymer blend. IPNs are not either formed by creating a polymer network out of at least one kind of monomer(s) which are bonded to each other to form one network (heteropolymer or copolymer).
[0017] The present invention provides an interpenetrating polymer network (IPN), that comprises two polymers which are at least partially interlaced on a molecular scale, wherein the first polymer is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide), and the second polymer is a copolymer of monomers A and B, wherein: [0018] monomer A is selected from a group comprising dimethylaminoethylacrylate methyl chloride, (3-acrylamidopropyl)trimethyl ammonium chloride, 2-(diethylamino)ethyl acrylate, 2-(dimethylamino)ethyl acrylate, [2-(methacryloyl-oxy)ethyl]trimethyl-ammonium chloride, and [3-(methacryloylamino)propyl]-trimethylammonium chloride; and [0019] monomer B is selected from a group comprising acrylamide, N-methylolacrylamide, N-methylol(meth)acrylamide, N,N-dimethylamino-propyl acrylamide, N,N-dimethyl-aminopropylacrylamide, N,N-dimethyl-aminopropylmethacrylamide, N,N-dimethyl-aminoethylacrylamide, and N-[2-(dimethylamino)-1,1-dimethylethyl]-acrylamide.
[0020] The monomer A is preferably cationic. In an embodiment of the invention the second polymer is a copolymer of dimethylaminoethylacrylate methyl chloride (monomer A) and acrylamide (monomer B).
[0021] In an embodiment of the invention also the second polymer is cross-linked i.e. a cross-linked copolymer of monomers A and B. The cross-linking agent used for cross-linking the copolymer of monomers A and B may be any radical polymerizable cross-linking agent, such as N,N-methylenebisacrylamide (MBA), 1,4-bis(acryloyl)piperazine, N,N-(1-methyl-1,2-ethanediyl)bis(2-propenamide), N,N-propylidenebis(2-propenamide), N,N-butylidenebis(2-propenamide), N,N-1,12-dodecanediylbis(2-propenamide), N,N-1,9-nonanediylbis(2-propenamide), N,N-1,5-pentanediylbis(2-propenamide), N,N-1,4-butanediylbis(2-propenamide), N,N-1,6-hexanediylbis(2-propenamide), N,N-ethylidenebis(2-propenamide), N,N-1,3-propanediylbis(2-propenamide), N,N-1,2-ethanediylbis(2-propenamide), N,N-1,4-cyclohexanediylbis(2-propenamide), N,N-1,8-octanediylbis(2-propenamide), N,N-bisacryloyly imidazoline, ethyleneglycol dimethacrylate, 1,4-diacroyl piperazine, pentaerythritol triacrylate, trimethylpropane trimethylacrylate, and pentaerythritol tetraacrylate. Preferably the radical polymerizable cross-linking agent is N,N-methylenebisacrylamide (MBA).
[0022] In one embodiment the cross-linked poly(N-vinylformamide) (PNVF) is obtainable by copolymerizing NVF with sodium acrylate and in presence of the cross-linker polyethylene glycol diacrylate. This synthesis of the starting material (cross-linked PNVF) is described in the scheme 2 above.
[0023] In an embodiment of the invention the interpenetrating polymer network (IPN) contains as the first polymer a polymer that is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide) under alkaline conditions. The hydrolysis may be done by using a strong base and having pH between 7.5 and 14, preferably pH is between 10 and 13. The strong base used for the hydrolysis is preferably sodium hydroxide (NaOH) and it may optionally be used together with sodium dithionite. Strong base may also be used as a buffer solution. The buffer solution used may be a di-sodium hydrogen phosphate/sodium hydroxide solution buffer solution (pH 12 at 20 C.).
[0024] In another embodiment of the invention the interpenetrating polymer network (IPN) contains as the first polymer a polymer that is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide) under acidic conditions. During hydrolysis the vinylformamide groups of the cross-linked PNVF are at least partially selectively hydrolyzed to vinylamine groups. In an embodiment the selective hydrolysis is done by using a strong acid at pH between 0.5 and 6, preferably pH is between 1 and 2.5. The strong acid used for the hydrolysis is preferably hydrochloric acid (HCl) and it may optionally be used together with sodium dithionite. Strong acid may also be used as a buffer solution. The buffer solution used may be a hydrochloric acid/potassium chloride buffer solution (pH 1 at 20 C.).
[0025] The degree of hydrolysis of the formamide groups may vary between 0.5% and 100%, and is typically between 5% and 95%. In an embodiment of the present invention the degree of hydrolysis of the formamide groups is at least 10%, but it may as well be at least 20%, 30%, 40%, 50%, 60%, 70%, 80% or 90% depending on the application where the polymer is used. Preferably the degree of hydrolysis is between 10-50%.
[0026] The viscosity of IPN products made from cross-linked PNVF has shown to be lower than IPN products made from linear PNVF. This feature gives the opportunity to make more concentrated solutions, which lowers the transportation and storing costs. With this kind of polymer products that are provided as very dilute aqueous solutions the transportation and storing costs are remarkable. If one can increase the dry solid content of a polymer solution from 3 wt-% to 6 wt-% that means the volume of the transported liquid is decreased by 50%, which means huge savings in transportation costs.
[0027] With the polymers similar to the present invention the problem has been too high viscosity, which has forced the use of very low dry matter content in the aqueous polymer products. Therefore, one of the aims of the present invention was to find new polymers that would have same or similar properties than the known polymers when used in the selected application and that would have lower viscosity than know polymers.
[0028] The present invention provides an aqueous solution of the interpenetrating polymer network of the invention, wherein the IPN is dissolved in water and the solid content of IPN in the solution is more than 3 wt-%, preferably more than 5 wt-% and in some embodiments of the invention more than 8 wt-%.
[0029] The invention also relates to a method for producing interpenetrating polymer network comprising two polymers which are at least partially interlaced on a molecular scale, wherein the first polymer is a cross-linked polymer, and the second polymer is a copolymer of monomers A and B. The inventive method comprises the following steps: [0030] a) mixing cross-linked poly(N-vinylformamide) with water to provide an aqueous solution cross-linked poly(N-vinylformamide), [0031] b) adding base or acid to the aqueous solution of cross-linked poly(N-vinylformamide) and allowing it to hydrolyze to form cross-linked polyvinylamine, which is the first polymer, [0032] c) providing an aqueous solution of the first polymer obtained in step b) and adding thereto aqueous solutions of monomers A and B, and allowing them to polymerize to form the second polymer, which is a copolymer that is at least partially interlaced on a molecular scale with the first polymer and thus forming an interpenetrating polymer network; and wherein the monomers A and B are the same as listed above.
[0033] The synthesis of the starting material (cross-linked PNVF) is described in the scheme 2 above. This synthesis comprises the copolymerization of NVF and sodium acrylate in presence of the cross-linker polyethylene glycol diacrylate. In the step b) of the present method an aqueous solution of this cross-linked PNVF is hydrolyzed.
[0034] The hydrolysis in step b) may be done by using a strong base and having pH between 7.5 and 14, preferably pH is between 10 and 13. The strong base used for the hydrolysis is preferably sodium hydroxide (NaOH) and it may optionally be used together with sodium dithionite (Na.sub.2S.sub.2O.sub.4). Strong base may also be used as a buffer solution. The buffer solution used may be a di-sodium hydrogen phosphate/sodium hydroxide solution buffer solution (pH 12 at 20 C.).
[0035] In another embodiment of the invention the interpenetrating polymer network (IPN) contains as the first polymer a polymer that is obtainable by hydrolyzing a cross-linked poly(N-vinylformamide) under acidic conditions. During hydrolysis the vinylformamide groups of the cross-linked PNVF are at least partially selectively hydrolyzed to vinylamine groups. In an embodiment the selective hydrolysis is done by using a strong acid at pH between 0.5 and 6, preferably pH is between 1 and 2.5. The strong acid used for the hydrolysis is preferably hydrochloric acid (HCl) and it may optionally be used together with sodium dithionite. Strong acid may also be used as a buffer solution. The buffer solution used may be a hydrochloric acid/potassium chloride buffer solution (pH 1 at 20 C.).
[0036] In an embodiment of the invention the second polymer polymerized in step c) is made by adding aqueous solutions of dimethylaminoethylacrylate methyl chloride (monomer A) and acrylamide (monomer B).
[0037] In another embodiment of the invention the method comprises in step c) the addition of monomers A and B together with a radical polymerizable cross-linking agent to form the second polymer, which is a cross-linked copolymer. The radical polymerizable cross-linking agent may be selected from the group listed above, such as N,N-methylenebisacrylamide (MBA). In one embodiment of the invention the method comprises in step c) the addition of monomers A and B together with a radical polymerizable cross-linking agent. The pH of the solution is adjusted to pH 7-8 before allowing the monomers to polymerize to form the second polymer. At pH values 7-8, i.e. neutral or close to neutral pH, the first polymer cannot react with the monomers A and B. More specifically the free NH.sub.2 groups in the first polymer cannot react with the monomers A and B via Michael addition, since they are not deprotonated at such pH values. Thus, the monomers only react with each other forming the second polymer. Consequently, an IPN is formed in step c).
[0038] In a preferred embodiment, the method for producing the interpenetrating polymer network (IPN) material comprises mixing cross-linked poly(N-vinylformamide) with water. Optionally sodium dithionite (Na.sub.2S.sub.2O.sub.4) is also added to the mixture. Preferably the whole synthesis is carried out under N.sub.2 atmosphere. The reaction mixture is mixed well until all solids are dissolved and thus an aqueous solution cross-linked poly(N-vinylformamide) is provided, and the solution may optionally include sodium dithionite. Then sodium hydroxide, which has been dissolved in water, is added slowly to the reaction mixture and the temperature is warmed to about 40 to 60 C. The reaction mixture is then stirred at the elevated temperature for about 1 to 3 h. Then temperature is adjusted to about 70 to 90 C. and stirring is continued for another 2 to 4 h. The reaction mixture is then cooled.
[0039] The obtained reaction solution contains cross-linked poly(N-vinylformamide), which is at least partially hydrolyzed to cross-linked polyvinylamine. To this solution at least two monomers (such as acrylamide and Q9) are added together with a cross-linker (such as MBA) and additional water if needed. The pH of the solution is adjusted to pH 7-8 with HCl. The monomers are then allowed to polymerize by stirring the reaction mixture for about 15 to 60 minutes at temperature elevated to about 60 to 80 C. Then, preferably an initiator is added such as TBHP (tButyl hydroperoxide), and the stirring of the solution is continued at the elevated temperature (60 to 80 C.) for 1 to 6 h. The reaction mixture is then cooled to room temperature and the formed IPN material is obtained as aqueous solution.
[0040] The invention also relates to the use of the interpenetrating polymer network of the present invention as drainage agent, retention agent, sizing agent or flocculant agent. The typical dosing amounts of IPN polymers/dry pulp are between 0.05 kg/1000 kg to 2 kg/1000 kg, preferably between 0.1 kg/1000 kg to 1 kg/1000 kg, and more preferably between 0.2 kg/1000 kg to 0.8 kg/1000 kg.
Examples
Preparation of Sample A
Step 1: Hydrolysis of Cross-Linked PNVF
[0041] The reaction is performed with continuous flow of N.sub.2. In a 3 neck round bottom flask, the cross-linked PNVF (7.5 g) is mixed together with water (150 g) and Na.sub.2S.sub.2O.sub.4 (0.7 g, 4.2 mmol) is added. The reaction is mixed well until all solid are dissolved. NaOH (1.69 g, 42 mmol), dissolved in water (20 g) is then added slowly and the reaction mixture is warmed to 50 C. to room temperature and the polymer is analyzed (1H NMR, viscosity, GPC, charge (at pH 2.5 and at pH 7)).
Step 2: IPN Polymerization
[0042] The reaction is performed with continuous flow of N.sub.2. In a 3 necks round bottom flask, the PVAM prepared in step 1 (48 g, 3.96% aqueous solution) is mixed together with acrylamide (26.37 g, 50% aqueous solution), Q9*) (5.26 g, 80% aqueous solution), the cross-linker MBA (0.734 mL, 2% aqueous solution) and water (109 g). The pH of the solution is adjusted to pH 7-8 with HCl (37%). The reaction mixture is then stirred for 30 minutes at 70 C. Then, TBHP (tButyl hydroperoxide) (0.1 g or 100 microL) was added and the solution was stirred at 70 C. for 4.5 h. The reaction mixture is then cooled to room temperature and the polymer is analyzed (pH, solid content, viscosity, GPC, charge (at pH 7 and pH 2.5)).
.sup.*)Q9=dimethylaminoethylacrylate methyl chloride
TABLE-US-00001 TABLE 1 Analysis results of the final IPN polymer (sample A), made from cross-linked PNVF pH Solid content (%) Viscosity (cP) M.sub.w M.sub.n PD 5.81 11.12 6510 1 005 600 88 050 11.4 Charges (meq/g), pH = 7 Charges (meq/g), pH = 2.5 0.61 1.01
Preparation of Sample B
Step 1: Hydrolysis of Linear PNVF
[0043] The reaction is performed with continuous flow of N.sub.2. In a 3 neck round bottom flask, NaOH (0.844 g, 21.1 mmol) is added to water (195 g). The reaction is stirred (NaOH should be well dissolved) under N.sub.2. The reaction is warmed to 50 C. Na.sub.2S.sub.2O.sub.4 (0.3 g, 1.7 mmol) is added to the solution and stirring is continuing at 50 C. for 30 min. Linear PNVF (7.5 g) is added slowly to the solution (addition is made very slowly to avoid the formation of a cake). The reaction mixture is then stirred at 50 C. for 2 h and then at 80 C. for 3 h. The reaction mixture is then cooled to room temperature and the polymer is analyzed (1H NMR, viscosity, GPC, charge (at pH 2.5 and at pH 7)).
Step 2: IPN Polymerization
[0044] The reaction is performed with continuous flow of N.sub.2. In a 3 neck round bottom flask, the PVAM prepared in step 1 (45.6 g, 3.8% aqueous solution) is mixed together with acrylamide (26.98 g, 50% aqueous solution), Q9 (7.74 g, 50% aqueous solution), the cross-linker MBA (0.6745 mL, 2% aqueous solution) and water (100 g). The pH of the solution is adjusted to pH 7-8 with HCl (37%). The reaction mixture is then stirred for 30 minutes at 70 C. Then, TBHP (tButyl hydroperoxide) (0.1 g or 100 microL) was added and the solution was stirred at 70 C. for 4.5 h. The reaction mixture is then cooled to room temperature and the polymer is analyzed (GPC, HPLC (to determine the amount of acrylamide and Q9 left), viscosity, pH, charge (at pH 7 and pH 2.5), solid content).
TABLE-US-00002 TABLE 2 Analysis results of the final IPN polymer (sample A), made from cross-linked PNVF pH Solid content (%) Viscosity (cP) M.sub.w M.sub.n PD 5.48 10.98 9280 2 000 000 ND ND Charges (meq/g), pH = 7 Charges (meq/g), pH = 2.5 0.93 1.23
[0045] These Examples A and B show that the viscosity of final IPN products (final PVAM-CPAM product) made from cross-linked PNVF was lower than IPN products made from linear PNVF as illustrated in Table 3. The intermediate in Table 3 refers to the intermediate PVAM product, which is obtained after hydrolysis of the corresponding PNVF product.
TABLE-US-00003 TABLE 3 Starting raw Solid content of Solid content of Viscosity of the IPN product material the intermediate the final product final product, cP Sample A cross-linked 3.96% 11.12% 6 510 PNVF with hydrolysis degree of 20% Sample B linear PNVF 3.8% 10.98% 9 280 with hydrolysis degree of 20%
[0046] In the Examples of the present invention the following test methods were used:
[0047] Solid content (SC): the amount of polymer in solution (%) was determined using a halogen moisture analyzer HR 73 from Metier Todelo and corresponding standard method (T=150 C.).
[0048] Viscosity: the viscosity (cP) was determined using a Brookfield Digital Viscometer following the standard instructions (manual M/92-021-P405).
[0049] NMR spectra were recorded on spectrometers Bruker Ultra Shield 400 (400 MHz for 1H and 100 MHz for 13 C). D2O was used as solvent and the signal of the solvent as internal standards. Chemical shifts are expressed in ppm and number of protons.
[0050] Molecular weight distribution: MW, Mn and PD were measured using an agilent 1100 series SEC apparatus equipped with a RI detector. Polymers were dissolved in THF before injection. The standards used for the determination of the molecular weight were a series of PEO (polyethylene glycol) with molecular mass (MW) varying from 430 to 1 015 000.
[0051] The charge density measurement (meq/g) was determined using a Mtek particle charge detector (PCD-03) from BTG Mtek GmbH. The standards used were the cationic solution poly-DADMAC (c=0.001 mol/L) and the anionic solution PES-Na (polyethene sodium sulfonate; c=0.001 mol/L).