HEAT DISSIPATION DEVICE AND LIGHT IRRADIATION DEVICE HAVING SAME
20200240716 ยท 2020-07-30
Assignee
Inventors
Cpc classification
F28F1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D15/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K7/20
ELECTRICITY
Abstract
Provided is a heat dissipation device capable of uniformly cooling an entire base plate (support member) without generating stress in a heat pipe. A heat dissipation device configured to dissipate heat of a heat source into the air, the heat dissipation device including: a support member disposed such that a side of a first principal surface is in close contact with a heat source; a heat pipe thermally joined to a second principal surface of the support member and configured to transport the heat from the heat source; and multiple heat radiation fins disposed in a space adjoining the second principal surface, thermally joined to the heat pipe, and configured to dissipate the heat transported by the heat pipe, in which the respective heat radiation fins are directly joined to the second principal surface in a region other than a region in which the heat pipe is mounted.
Claims
1. A heat dissipation device disposed to be in close contact with a heat source and configured to dissipate heat of the heat source into the air, the heat dissipation device comprising: a support member having a plate shape and disposed such that a side of a first principal surface is in close contact with the heat source; a heat pipe thermally joined to a second principal surface opposite to the first principal surface of the support member and configured to transport the heat from the heat source; and multiple heat radiation fins disposed in a space adjoining the second principal surface, thermally joined to the heat pipe, and configured to dissipate the heat transported by the heat pipe, wherein the heat pipe has a first straight portion thermally joined to the support member, a second straight portion thermally joined to the multiple heat radiation fins, and a connecting portion connecting one end of the first straight portion and one end of the second straight portion so that the first straight portion and the second straight portion are connected, and wherein the respective heat radiation fins are directly joined to the second principal surface in a region other than a region in which the heat pipe is mounted.
2. The heat dissipation device of claim 1, wherein the support member is a vapor chamber thermally joined to the heat source.
3. The heat dissipation device of claim 1, wherein each of the heat radiation fins is directly joined to the second principal surface at an edge portion of the second principal surface in a direction approximately orthogonal to a direction in which the first straight portion extends.
4. The heat dissipation device of claim 1, wherein each of the heat radiation fins is partially joined to the first straight portion in a region in which the heat pipe is mounted.
5. The heat dissipation device of claim 3, wherein each of the heat radiation fins is partially joined to the first straight portion in a region in which the heat pipe is mounted.
6. The heat dissipation device of claim 1, wherein the multiple heat pipes are provided, and the first straight portions of the respective heat pipes are disposed at predetermined intervals in a direction approximately orthogonal to a direction in which the first straight portion extends.
7. The heat dissipation device of claim 6, wherein when viewed in the direction in which the first straight portion extends, positions of the second straight portions of the respective heat pipes are different in a direction approximately perpendicular to the second principal surface and a direction approximately parallel to the second principal surface.
8. The heat dissipation device of claim 1, wherein when the multiple heat dissipation devices are arranged in the direction in which the first straight portion extends, the heat dissipation devices are connectable so that the first principal surfaces are continuous.
9. A light irradiation device comprising: the heat dissipation device; a substrate disposed to be in close contact with the heat dissipation device; and multiple LED elements disposed on a surface of the substrate, wherein the heat dissipation device comprises, a support member having a plate shape and disposed such that a side of a first principal surface is in close contact with the substrate; a heat pipe thermally joined to a second principal surface opposite to the first principal surface of the support member and configured to transport the heat from the substrate or the multiple LED elements; and multiple heat radiation fins disposed in a space adjoining the second principal surface, thermally joined to the heat pipe, and configured to dissipate the heat transported by the heat pipe, wherein the heat pipe has a first straight portion thermally joined to the support member, a second straight portion thermally joined to the multiple heat radiation fins, and a connecting portion connecting one end of the first straight portion and one end of the second straight portion so that the first straight portion and the second straight portion are connected, and wherein the respective heat radiation fins are directly joined to the second principal surface in a region other than a region in which the heat pipe is mounted.
10. The light irradiation device of claim 9, wherein the LED element emits light with a wavelength that acts on ultraviolet curable resin.
11. The light irradiation device of claim 9, wherein the support member is a vapor chamber thermally joined to the heat source.
12. The light irradiation device of claim 9, wherein each of the heat radiation fins is directly joined to the second principal surface at an edge portion of the second principal surface in a direction approximately orthogonal to a direction in which the first straight portion extends.
13. The light irradiation device of claim 9, wherein each of the heat radiation fins is partially joined to the first straight portion in a region in which the heat pipe is mounted.
14. The light irradiation device of claim 12, wherein each of the heat radiation fins is partially joined to the first straight portion in a region in which the heat pipe is mounted.
15. The light irradiation device of claim 9, wherein the multiple heat pipes are provided, and the first straight portions of the respective heat pipes are disposed at predetermined intervals in a direction approximately orthogonal to a direction in which the first straight portion extends.
16. The light irradiation device of claim 15, wherein when viewed in the direction in which the first straight portion extends, positions of the second straight portions of the respective heat pipes are different in a direction approximately perpendicular to the second principal surface and a direction approximately parallel to the second principal surface.
17. The light irradiation device of claim 9, wherein when the multiple heat dissipation devices are arranged in the direction in which the first straight portion extends, the heat dissipation devices are connectable so that the first principal surfaces are continuous.
Description
DESCRIPTION OF DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
DESCRIPTION OF MAIN REFERENCE NUMERALS OF DRAWINGS
[0023] 10: Light irradiation device
[0024] 11: Light irradiation device (Modified Example)
[0025] 10X: Light irradiation device (Comparative Example)
[0026] 10Y: Light irradiation device (Comparative Example)
[0027] 100: LED unit
[0028] 105: Substrate
[0029] 110: LED element
[0030] 200: Heat dissipation device
[0031] 201: Vapor chamber
[0032] 201a: First principal surface
[0033] 201b: Second principal surface
[0034] 203: Heat pipe
[0035] 203a: First straight portion
[0036] 203b: Second straight portion
[0037] 203c: Connecting portion
[0038] 203ca: Curved portion
[0039] 203cb: Curved portion
[0040] 205: Heat radiation fin
[0041] 205X: Heat radiation fin (Comparative Example)
[0042] 205Y: Heat radiation fin (Comparative Example)
[0043] 205a: Through hole
[0044] 205b: Cutout portion
[0045] E: Both ends
[0046] P: Hollow portion
[0047] S: Gap
[0048] VC: Effective area
[0049] HW: Heat pipe mounting region
[0050] LW: LED mounting region
BEST MODE
[0051] Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the drawings. Further, in the drawings, identical or equivalent constituent elements are denoted by the same reference numerals, and descriptions thereof will be omitted.
[0052]
[0053] (Configuration of Light Irradiation Device 10)
[0054] As illustrated in
[0055] (Configuration of LED Unit 100)
[0056] Each of the LED units 100 has a plate shaped substrate 105 having a rectangular shape defined in the X-axis direction and the Y-axis direction, and multiple LED elements 110 disposed on the substrate 105.
[0057] The substrate 105 is a rectangular wiring substrate made of a material (e.g., copper, aluminum, or aluminum nitride) having high thermal conductivity. As illustrated in
[0058] LED elements 110. Each of the LED elements 110 is electrically connected to the anode pattern and the cathode pattern. In addition, the substrate 105 is electrically connected to an LED drive circuit (not illustrated) by means of a non-illustrated wire cable, and each of the LED elements 110 is configured to be supplied with a drive current from the LED drive circuit through the anode pattern and the cathode pattern.
[0059] The LED element 110 is a semiconductor element configured to be supplied with the drive current from the LED drive circuit and emit ultraviolet rays (e.g., a wavelength of 365 nm, 385 nm, 395 nm, or 405 nm). When the drive current is supplied to each of the LED elements 110, the ultraviolet rays are emitted from the LED units 100 with an approximately uniform light amount distribution in the X-axis direction and the Y-axis direction.
[0060] (Configuration of Heat Dissipation Device 200)
[0061]
[0062] The vapor chamber 201 is a planar member made of metal (e.g., metal such as copper, aluminum, iron, magnesium, or an alloy including the metal) and having a hollow portion P in which a working fluid (e.g., water, alcohol, ammonia, or the like) is decompressed and encapsulated (
[0063] The heat pipe 203 is a hollow sealed pipe having an approximately circular cross section in which the working fluid (e.g., water, alcohol, ammonia, or the like) is decompressed and encapsulated, and the heat pipe 203 is made of metal (e.g., metal such as copper, aluminum, iron, magnesium, or an alloy including the metal). As illustrated in
[0064] The first straight portion 203a of each of the heat pipes 203 is a portion that receives heat from the vapor chamber 201 and has a D-shaped cross section in a Y-Z plane. The first straight portion 203a is fixed by a non-illustrated fixture or adhesive in a state in which a flat portion of the first straight portion 203a is in contact with the second principal surface 201b of the vapor chamber 201. The first straight portion 203a is thermally and mechanically joined to the vapor chamber 201 (
[0065] The second straight portion 203b of each of the heat pipes 203 is a portion that dissipates the heat received by the first straight portion 203a, and the second straight portion 203b of each of the heat pipes 203 is penetratively inserted into through holes 205a of the heat radiation fins 205 and mechanical and thermally joined to the heat radiation fins 205 (
[0066] The connecting portion 203c of each of the heat pipes 203 extends from one end of the first straight portion 203a toward one end of the second straight portion 203b so as to protrude from the second principal surface 201b of the vapor chamber 201 and connects with one end of the second straight portion 203b. That is, the connecting portion 203c is made by folding back the second straight portion 203b so that the second straight portion 203b is approximately parallel to the first straight portion 203a. The connecting portion 203c of each of the heat pipes 203 has curved portions 203ca and 203cb formed in the vicinity of the first straight portion 203a and in the vicinity of the second straight portion 203b in order to prevent the connecting portion 203c from buckling (
[0067] The heat radiation fin 205 is a member having a rectangular plate shape and made of metal (e.g., metal such as copper, aluminum, iron, magnesium, or an alloy including the metal). As illustrated in
[0068] In this way, the heat radiation fin 205 of the present exemplary embodiment is joined to the second straight portion 203b of each of the heat pipes 203 but not joined to the first straight portion 203a of each of the heat pipes 203. In this way, because a so-called cantilevered structure is implemented by the configuration in which the multiple heat radiation fins 205 are supported only by the second straight portions 203b, shear stress is generated in the first straight portion 203a or the connecting portion 203c of each of the heat pipes 203. Therefore, in the present exemplary embodiment, both ends E in the Y-axis direction of the heat radiation fin 205 protrude in the Z-axis direction and are joined to an edge portion of the second principal surface 201b of the vapor chamber 201 (i.e., an outer portion of the heat pipe mounting region HW), thereby inhibiting the generation of the shear stress (
[0069] When the drive current flows in the respective LED elements 110 and the ultraviolet rays are emitted from the respective LED elements 110, a temperature is raised by self-heating of the LED elements 110. However, the heat generated by the respective LED elements 110 is quickly transferred (moved) to the first straight portions 203a of the respective heat pipes 203 through the substrate 105 and the vapor chamber 201. Further, when the heat is moved to the first straight portions 203a of the respective heat pipes 203, the working fluid in the respective heat pipes 203 is vaporized by absorbing the heat, and the vapor of the working fluid is moved through the cavities in the connecting portions 203c and the second straight portions 203b, such that the heat of the first straight portions 203a is moved to the second straight portions 203b. Further, the heat moved to the second straight portions 203b is further moved to the multiple heat radiation fins 205 joined to the second straight portions 203b and dissipated into the air from the respective heat radiation fins 205. When the heat is dissipated from the respective heat radiation fins 205, a temperature of the second straight portions 203b is lowered, such that the vapor of the working fluid in the second straight portions 203b returns to the liquid by being cooled and moved to the first straight portions 203a. Further, the working fluid moved to the first straight portions 203a is used to newly absorb heat transferred through the substrate 105 and the vapor chamber 201.
[0070] In this way, in the present exemplary embodiment, since the working fluid in the respective heat pipes 203 circulates between the first straight portions 203a and the second straight portions 203b, the heat generated by the respective LED elements 110 is quickly moved to the heat radiation fins 205 and efficiently dissipated into the air from the heat radiation fins 205. Therefore, the temperature of the LED elements 110 is not excessively raised, and a problem of a considerable deterioration in luminous efficiency does not occur.
[0071] Further, coolability of the heat dissipation device 200 depends on the amount of heat transport of the vapor chamber 201 and the heat pipes 203 and the amount of heat dissipation of the heat radiation fins 205. In addition, because irregularity of irradiation intensity occurs due to a temperature property when a temperature difference occurs between the respective LED elements 110 two-dimensionally disposed on the substrate 105, the substrate 105 needs to be uniformly cooled in the X-axis direction and the Y-axis direction at a point of view of the irradiation intensity. In the present exemplary embodiment, since the substrate 105 is disposed in the effective area VC of the vapor chamber 201, the substrate 105 is uniformly cooled in the X-axis direction and the Y-axis direction.
[0072] In this way, according to the configuration of the present exemplary embodiment, the irregularity of coolability is low in the Y-axis direction and the X-axis direction, the substrate 105 may be regularly (approximately uniformly) cooled, and the 240 LED elements 110 disposed on the substrate 105 are also approximately uniformly cooled. Therefore, the temperature difference between the respective LED elements 110 is small, and the irregularity of the irradiation intensity caused by the temperature property is low. In addition, as illustrated in
[0073]
[0074] (Simulation of Light Irradiation Device 10 and the Like)
[0075]
[0076] (Modified Example)
[0077] The light irradiation device 11 in
[0078] (Comparative Example)
[0079] The light irradiation device 10X in
[0080] As can be seen from the comparison between
[0081] As illustrated in
[0082] As can be seen from the comparison between
[0083] While the present exemplary embodiment has been described above, the present disclosure is not limited to the above-mentioned configurations, and various modifications may be made within the scope of the technical spirit of the present disclosure.
[0084] For example, the heat dissipation device 200 of the present exemplary embodiment is configured to have the 11 heat pipes 203 and the 60 heat radiation fins 205, but the number of heat pipes 203 and the number of heat radiation fins 205 are not limited. The number of heat radiation fins 205 is determined based on a relationship with the amount of heat generated by the LED elements 110, a temperature of air at a circumference of the heat radiation fins 205, or the like and appropriately selected in accordance with a so-called fin area where it is possible to dissipate the heat generated by the LED elements 110. In addition, the number of heat pipes 203 is determined based on a relationship with the amount of heat generated by the LED elements 110, the amount of heat transport of the respective heat pipes 203, or the like and appropriately selected so that the heat generated by the LED elements 110 may be sufficiently transported.
[0085] In addition, the configuration in which the heat dissipation device 200 of the present exemplary embodiment is naturally air-cooled has been described, but a fan for supplying cooling air is further provided in the heat dissipation device 200 in order to forcibly air-cool the heat dissipation device 200.
[0086] In addition, the configuration in which the heat dissipation device 200 of the present exemplary embodiment has the vapor chamber 201 has been described, but the present disclosure is not necessarily limited to this configuration, a rectangular plate-shaped member made of metal (e.g., copper, aluminum) having high thermal conductivity may be used instead of the vapor chamber 201 in accordance with the amount of heat generated by the LED elements 110.
[0087] In addition, in the present exemplary embodiment, both ends E of the heat radiation fin 205 protrude in the Z-axis direction and are joined to the edge portion of the second principal surface 201b of the vapor chamber 201, but the heat radiation fin 205 need not be necessarily joined to the edge portion of the second principal surface 201b as long as the heat radiation fin 205 is fixed to the vapor chamber 201.
[0088] Further, the exemplary embodiments disclosed herein are illustrative in all aspects and do not limit the present disclosure. The scope of the present disclosure is defined by the claims instead of the above-mentioned descriptions, and all modifications within the equivalent scope and meanings to the claims belong to the scope of the present disclosure.