LASER APPARATUS ENABLING CALCULATION OF EFFECTIVE DRIVING TIME AND REMAINING LIFETIME TAKING ACCOUNT OF DRIVE CONDITIONS INCLUDING TEMPERATURE
20180013259 · 2018-01-11
Assignee
Inventors
Cpc classification
H01S5/06837
ELECTRICITY
H01S5/02423
ELECTRICITY
International classification
Abstract
A first calculation unit calculates an acceleration factor of lifetime consumption of the light source with as case of a standard temperature and standard drive condition as a reference, a second calculation unit calculates a whole lifetime or remaining lifetime of individual light sources relative to a performance index of the individual light sources or a change rate of the performance index, a computation unit obtains an effective cumulative driving time at which the magnitude of influence imparted on the lifetime is equivalent with a case of driving at the standard temperature and standard drive condition, by calculating a time integral of the acceleration factor, and a recording unit records the effective cumulative driving time and the whole lifetime or remaining lifetime together with an optical output characteristic of the light source.
Claims
1. A laser apparatus comprising: at least one light source that functions as a laser beam source or excitation light source; at least one power supply unit that supplies driving current to the light source; at least one optical output detection unit that detects optical output from the light source; at least one temperature detection unit that detects temperature of the light source or a member that is thermally connected with the light source; a first calculation unit that defines, as a standard, a case of a temperature detected by the temperature detection unit or the temperature of the light source obtained from the temperature detected by the temperature detection unit being a standard temperature, and optical output from the light source or at least one drive condition value of the light source deciding the optical output being a standard condition value, and calculates an acceleration factor of lifetime consumption of the light source which depends on the temperature and the drive condition value; a second calculation unit that calculates at least one lifetime among a whole lifetime of the light source and a remaining lifetime of the light source relative to at least one characteristic of the light source, among at least one performance index of the light source that changes accompanying driving of the light source and can be obtained from an optical output characteristic of the light source, and a change rate of the performance index; a computation unit that computes a time integral of the acceleration factor as an effective driving time of the light source; a recording unit that records the time integral of the acceleration factor from a certain setting time until an arbitrary time that is later than the setting time, which was computed by the computation unit, as an effective cumulative driving time until the arbitrary time, and can record the whole lifetime and the remaining lifetime calculated by the second calculation unit with the optical output characteristic; and a control unit that controls each of the units.
2. The laser apparatus according to claim 1, wherein the acceleration factor calculated by the first calculation unit is dependent on the effective cumulative driving time.
3. The laser apparatus according to claim 1, wherein the second calculation unit has a function of calculating a remaining lifetime of the light source at the arbitrary time by subtracting the effective cumulative driving time until the arbitrary time recorded in the recording unit from a whole lifetime of the light source calculated relative to at least one characteristic of the light source among the performance index of the light source and a change rate of the performance index.
4. The laser apparatus according to claims 1, wherein the power supply unit outputs driving current for optical output measurement to the light source according to a command from the control unit following a predetermined schedule, the control unit measures an optical output characteristic of the light source expressing a relationship between the driving current and optical output detected by the optical output detection unit, and the recording unit has a function of adding or recording the optical output characteristic in the recording unit to be associated with the effective cumulative driving time at a corresponding time.
5. The laser apparatus according to claims 1, comprising a plurality of the light sources for which the driving current is independently controllable, and comprising at least one of the optical output detection units capable of detecting optical output relative to each of the light sources for which the driving current is independently controllable.
6. The laser apparatus according to claims 1, wherein the remaining lifetime of the light source calculated relative to the performance index of the light source and a change rate of the performance index by the second calculation unit is also dependent on the effective cumulative driving time.
7. The laser apparatus according to claims 1, wherein the laser apparatus has a function of, in a case of the change rate or a variation range of the performance index obtained from the optical output characteristic recorded or added in the recording unit to be associated with the effective cumulative driving time exceeding a predetermined value that exceeds measurement error for the optical output characteristic, replacing the whole lifetime calculated by the second calculation unit based on the performance index of the light source or the change rate of the performance index, with a value arrived at by adding the effective cumulative driving time to the remaining lifetime of the light source calculated from the performance index of the light source obtained from the optical output characteristic of the light source newly measured and the change rate of the performance index.
8. The laser apparatus according to claims 1, wherein the recording unit has a function of recording or adding the remaining lifetime of the light source at the effective cumulative driving time, calculated by the second calculation unit, along with the optical output characteristic recorded or added to be associated with the effective cumulative driving time, in the recording unit.
9. The laser apparatus according to claims 1, wherein the recording unit has a function of recording or adding information related to at least one drive condition of the light source among a temperature detected by the temperature detection unit or the temperature of the light source obtained from the temperature detected by the temperature detection unit, and the drive condition value of the light source, over a time period from a measurement time of the optical output characteristic until a subsequent measurement time of the optical output characteristic, together with the optical output characteristic recorded or added to be associated with the effective cumulative driving time in the recording unit.
10. The laser apparatus according to claims 1, wherein data recorded in the recording unit can be outputted by a recording medium or by a communication means.
11. The laser apparatus according to claims 1, wherein at least one set of data among data referenced by the first calculation unit upon calculation of the acceleration factor and data referenced by the second calculation unit upon calculating the whole lifetime or the remaining lifetime of the light source can be substituted for data by way of a recording medium or communication means, at a moment at which the effective cumulative driving time of the laser apparatus elapses, and a recording can be left in the recording unit of at which moment of the effective cumulative driving time the data to be referenced was substituted.
12. The laser apparatus according to claims 1, wherein the first calculation unit calculates the acceleration factor as a product of a first acceleration factor depending on optical output from the light source or at least one drive condition value of the light source deciding the optical output, and a second acceleration factor depending on temperature detected by the temperature detection unit or a temperature of the light source obtained from the temperature detected by the temperature detection unit.
13. The laser apparatus according to claim 12, wherein the first acceleration factor is an acceleration factor at a condition fixing the temperature of the light source to the standard temperature, at which an acceleration effect on lifetime consumption caused by the temperature of the light source changing due to heat generation amount of the light source changing concomitant with the drive condition value changing is excluded; and the second acceleration factor is an acceleration factor according to the temperature of the light source.
14. The laser apparatus according to claim 12, wherein the light source is a laser diode or a laser diode module configured from a plurality of laser diodes, wherein the temperature detection unit is installed so as to detect temperature at any position on a thermal path from a pn junction of the laser diode until a cooling unit absorbing heat generated by the pn junction, and wherein the first calculation unit calculates the second acceleration factor relative to the temperature of the pn junction which is calculated from the temperature detected by the temperature detection unit, thermal resistance from a temperature detection position until the pn junction, and a heat generation amount of the pn junction calculated from an optical output characteristic of the light source.
15. The laser apparatus according to claims 12, wherein the light source is a laser diode or a laser diode module configured from a plurality of laser diodes, and wherein the first calculation unit calculates the first acceleration factor as an power function of an equation arrived at by dividing the drive condition value by a standard drive condition value, or an equation arrived at by dividing a value arrived at by subtracting a certain positive integer from the drive condition value, by a value arrived at by subtracting the certain positive integral from the standard drive condition value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0072] Hereinafter, embodiments of the present invention will be explained based on the drawings.
First Embodiment
[0073]
[Math. 1]
∫.sub.t.sub.
∫.sub.t.sub.
[0074] It should be noted that, in the present disclosure, the whole lifetime τ.sub.L and remaining lifetime τ.sub.R both indicate the whole lifetime or remaining lifetime when driving the light source 2 at the standard temperature Ts and standard drive condition value Ps. In addition, the temperature T is used as an abbreviation representing either temperature among the temperature T.sub.M detected by the temperature detection unit 5, or the temperature T.sub.L of the light source 2 obtained from the temperature T.sub.M detected by the temperature detection unit 5.
[0075] The optical output that was outputted from the light source 2 emits as a laser beam to outside of the laser apparatus 1 through a laser optical system 11 as illustrated in
[0076] It should be noted that, in order to suppress a temperature rise of the light source 2 due to heat generation of the light source 2, it is desirable for the light source 2 to thermally connect with a cooling unit 12. The cooling unit 12 is a water-cooling plate in the case of water cooling, a heat sink equipped with radiating fins in the case of air cooling, or the like.
[0077] In addition, the laser apparatus 1 may include an input unit 13 for inputting commands from outside of the control unit 10, or a display unit 14 that displays computation results from the computation unit 7, etc.
[0078]
[0079] When time integrating this acceleration factor F (P,T) from time t.sub.a until time t.sub.b which is later than time t.sub.a, the effective driving time from t.sub.a to t.sub.b of the light source 2 can be computed. For example, in the case of the acceleration factor F (P,T) being 2, the effective driving time is calculated as twice the actual driving time. It should be noted that, since the acceleration factor is 0 at times not driving the light source 2, it is not factored into the effective driving time even when time integrating.
[0080] If setting the start time t.sub.s for time integration to after shipping data acquisition completion of the light source or after burn-in completion, for example, the effective cumulative driving time t.sub.c from the setting time t.sub.s until time t.sub.p taking into consideration both drive conditions such as the temperature of the light source 2 and the optical output or driving current, can be computed by time integration of the acceleration factor F (P,T) from time t.sub.s until time t.sub.p.
[0081] Even if the temperature of the light source 2 changes, since the effective cumulative driving time t.sub.c arrived at by converting to the case of driving at the standard temperature Ts and standard drive condition value Ps can be calculated even when changing the drive conditions, lifetime management is possible, and it becomes possible to quantitatively evaluate the lifetime and reliability.
[0082] The effective cumulative driving time t.sub.c calculated by the computation unit 7 may be recorded in a state continually updated in the recording unit 8 by adding the time integrated value while the light source 2 is being driven. In order to leave the driving history, it is desirable to be able to record in the recording unit 8, not only the latest effective cumulative driving time t.sub.c, but also the measured optical output characteristic of the light source 2, whole lifetime τ.sub.L or remaining lifetime τ.sub.R estimated for the light source 2.
[0083]
[0084] According to the above explained first embodiment, even if the drive conditions such as the temperature of the light source 2 and the optical output or driving current change, since the effective driving time converted to the driving time for the case of driving the light source 2 at the standard temperature Ts and the standard drive condition value Ps, and effective cumulative driving time t.sub.c can be calculated, it comes to be possible to quantitatively evaluate the lifetime or reliability of the light source 2. In addition, since it is possible to estimate with high accuracy the whole lifetime τ.sub.L or remaining lifetime τ.sub.R of the light source 2 due to calculating the whole lifetime τ.sub.L or remaining lifetime τ.sub.R of the light source 2 by considering the characteristic individual variation in the performance index Q of the light source 2 or change rate of the performance index Q, it is possible to perform scheduled replacement, etc. of the light source 2 without leading to a situation such as the lifetime of the light source 2 being exhausted unexpectedly, and the laser apparatus 1 not being able to be used for a long time, and thus the productivity of the laser apparatus 1 improves. Furthermore, since it is possible to record the calculated whole lifetime τ.sub.L or remaining lifetime τ.sub.R, and optical output characteristic of the light source, along with recording the effective cumulative driving time t.sub.c, in a case of leaving the whole lifetimel τ.sub.L or remaining lifetime τ.sub.R, or optical output characteristic in the recording, it is possible to verify the calculation accuracy of the first calculation unit 6 or second calculation unit 9, and thus it is possible to use as information for further improving the calculation accuracy.
Second Embodiment
[0085] In a laser apparatus according to a second embodiment of the present invention, the dependence on the effective cumulative driving time t.sub.c is also considered in the acceleration factor F (P,T) calculated by the first calculation unit 6.
Third Embodiment
[0086] In a laser apparatus according to a third embodiment of the present invention, the second calculation unit 9 can calculate the remaining lifetime τ.sub.R of the light source 2 at an arbitrary time t.sub.p by subtracting the effective cumulative driving time t.sub.c until the arbitrary time t.sub.p recorded in the recording unit 8, from the whole lifetime τ.sub.L of the light source 2 calculated relative to at least one characteristic of the light source 2 among the performance index Q of the light source 2 and the change rate of the performance index Q. In other words, it is possible to calculate as τ.sub.R=τ.sub.L−τ.sub.c. The second calculation unit 9 can calculate the remaining lifetime τ.sub.R by subtracting the effective cumulative driving time t.sub.c from the whole lifetime τ.sub.L of the light source 2 calculated from the initial characteristic of the performance index Q, e.g., performance index Q at the setting time t.sub.s (i.e. effective cumulative driving time t.sub.c=0). Since the individual variations in light sources 2 such as the initial characteristic of the performance index Q is being take into consideration, an accurate remaining lifetime τ.sub.R can be calculated. In addition, an accurate remaining lifetime can be calculated from the lifetime initial stage prior to characteristic degradation of the light source 2 manifesting. For this reason, since the replacement period of the light source 2 can be known from early, for example, it becomes possible to systematically budget the replacement costs of the light source 2.
Fourth Embodiment
[0087] In a laser apparatus according to a fourth embodiment of the present invention, according to a command from the control unit 10, it is possible for the power supply unit 3 to output the driving current for optical output measurement to the light source 2 following a predetermined schedule, for the control unit 10 to measure the optical output characteristic of the light source 2 representing a relationship between the driving current and the optical output detected by the optical output detection unit 4, and for the recording unit 8 to add or record the optical output characteristic in the recording unit 8 to be associated with the effective cumulative driving time t.sub.c at this moment.
[0088]
[0089] By leaving the measured optical output characteristic of the light source 2 in the recording to be associated with the effective cumulative driving time t.sub.c, for the performance index Q that can be obtained from the optical output characteristic as mentioned above, it is possible to know the variation range ΔQ, and since the change rate ΔQ/66 t of the performance index Q is obtained by dividing the variation range ΔQ by the difference in effective cumulative driving time Δt, a remaining lifetime τ.sub.R that takes into account the individual variation including the degradation rate in characteristic of the light source 2 comes to be calculatable. In addition, by performing by adding the optical output characteristic, it is possible to leave a history of the optical output characteristic and change in performance index accompanying the elapse of effective cumulative driving time t.sub.c, and thus it is possible to use as information for further improving the calculation accuracy of the first calculation unit 6 and second calculation unit 9. By updating the optical output characteristic of the light source 2 obtained from the optical output detected by changing the driving current, there is an effect of accurate optical output relative to the optical output command becoming possible.
[0090] It should be noted that, although there is a general rule of measuring the optical output characteristic at time when the detected temperature T is substantially the same temperature, if adopting a plurality of temperatures as measurement conditions of the optical output characteristic, it is possible to avoid missing the data update timing of the optical output characteristic by waiting for the time when the temperature becomes the same as the temperature set in the measurement conditions. In this case, it is sufficient to record data at every different detected temperature in the recording unit 8, as shown in
Fifth Embodiment
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[0092] In addition, in the case of a plurality of the light sources 2 drivable at independent drive conditions being present, for the data recorded in the recording unit 8, it is sufficient to leave data of an organization as shown in
[0093] It should be noted that, in the case of including a plurality of light sources 2 capable of independently controlling the driving current, by referencing the remaining lifetime τ.sub.R of each light source 2, it becomes possible to preferentially drive the light source 2 having the relatively longer remaining lifetime τ.sub.R, or increase the allotted amount of driving current to light source 2 having the relatively longer remaining lifetime τ.sub.R, thereby align the time periods at which the lifetime of each light source will be exhausted, and lengthen the lifetime as an overall laser apparatus.
Sixth Embodiment
[0094] In a laser apparatus according to a sixth embodiment of the present invention, the dependence of the remaining lifetime τ.sub.R calculated by the second calculation unit 9 on the effective cumulative driving time τ.sub.c is taken into consideration in the performance index Q of the light source 2 and the change rate of the performance index Q.
[0095] According to the present embodiment, for example, even with the same change rate ΔQ/Δt of the performance index Q and the same performance index Q, for a light source 2 having a short effective cumulative driving time t.sub.c, it means that degradation started from early on, and there are more degradation factors than usual; therefore, although from thereon the degradation advances rapidly and the remaining lifetime τ.sub.R is estimated as short, calculation by the second calculation unit 9 of a higher accuracy remaining lifetime τ.sub.R in which the individual variation in degradation states of the light sources 2 is accurately reflected becomes possible by taking account of the effective cumulative driving time t.sub.c of the light source 2, in addition to the performance index Q of the light source 2 and the change rate ΔQ/Δt of the performance index Q. In other words, since the remaining lifetime τ.sub.R for the lifetime late stage at which the characteristic degradation of the light source 2 is manifesting is calculated by taking consideration of individual variations in characteristic and change rate thereof, the remaining lifetime τ.sub.R can be calculated with good accuracy even at the lifetime late stage. It should be noted that the change rate of the performance index Q required in estimation of the remaining lifetime τ.sub.R with good accuracy can be accurately calculated only when there is an effective cumulative driving time t.sub.c calculated with good accuracy.
Seventh Embodiment
[0096] In a laser apparatus according to a seventh embodiment of the present invention, in a case of the change rate ΔQ/Δt of the performance index Q or variation range ΔQ obtained from the optical output characteristic recorded or added to the recording unit 8 to be associated with the effective cumulative driving time t.sub.c exceeding a predetermined value which exceeds a measurement error for the optical output characteristic, it includes a function of replacing the whole lifetime τ.sub.L calculated by the second calculation unit 9 based on a past performance index Q of the light source 2 or change rate ΔQ/Δt of the performance index Q, with a value arrived at by adding the effective cumulative driving time t.sub.c to the remaining lifetime τ.sub.R of the light source 2 calculated from the performance index Q of the light source 2 obtained from the newly measured optical output characteristic of the light source 2 and the change rate ΔQ/Δt of the performance index Q, i.e. Δ.sub.R+t.sub.c.
[0097] When characteristic degradation of the light source 2, i.e. change in performance index Q, manifests, since the remaining lifetime τ.sub.R directly calculated by the method of the sixth embodiment from the most recent performance index Q of the light source 2 and change rate ΔQ/Δt of the performance index Q is higher accuracy than the remaining lifetime τ.sub.R obtained by subtracting the effective cumulative driving time t.sub.c from the whole lifetime τ.sub.L calculated in the past, it is possible to update to an accurate whole lifetime τ.sub.L. In addition, a high accuracy remaining lifetime τ.sub.R can be calculated without changing the function of the third embodiment at the lifetime late stage, by way of updating of the whole lifetime τ.sub.L.
Eighth Embodiment
[0098] In a laser apparatus according to an eighth embodiment of the present invention, the recording unit 8 can include a function of recording or adding the remaining lifetime τ.sub.R of the light source 2 at the effective cumulative driving time t.sub.c calculated by the second calculation unit 9, together with the optical output characteristic recorded or added to be associated with the effective cumulative driving time t.sub.c in the recording unit 8.
Ninth Embodiment
[0099] In a laser apparatus according to a ninth embodiment of the present invention, the recording unit 8 can have a function of recording or adding the temperature T detected by the temperature detection unit 5 or the temperature of the light source 2 obtained from the temperature detected by the temperature detection unit 5, and the drive condition value P of the light source 2, in a period from a measurement time of the optical output characteristic until a subsequent measurement time of the optical output characteristic, along with the optical output characteristic recorded or added to be associated with the effective cumulative driving time t.sub.c in the recording unit 8.
[0100]
Tenth Embodiment
[0101] In a laser apparatus according to a tenth embodiment of the present invention, it is possible to output data such as that of
[0102] A network and server may be used for collecting the extensive data from many laser apparatuses, and artificial intelligence or a machine learning device may be used in order to analyze the vast data and update the database referenced by the first calculation unit 6 or second calculation unit 9 upon calculating the acceleration factor F (P,T) or remaining lifetime τ.sub.R. There is no necessity for the database referenced by the first calculation unit 6 or second calculation unit 9 upon calculating the acceleration factor F (P,T) or remaining lifetime τ.sub.R to exist inside of the laser apparatus 1, and in order to achieve together with a real-time property, for example, may include a server of a fog computing system or the like, and calculate the acceleration factor F (P,T) or remaining lifetime τ.sub.R by referencing the database through a network. In addition, it may be configured so as to also record the data recorded in the recording unit 8 in a server or the like connected by a network.
[0103] In addition, it may be configured so that a reminder to the client or preparation of a light source 2 to be replaced is performed so as to curb the time for which the laser apparatus 1 cannot operate to a minimum, by configuring so as to automatically output in a timely manner information such as the remaining lifetime τ.sub.R to the manufacturer or maintenance contracted vendor of the laser apparatus 1 through a network or the like.
Eleventh Embodiment
[0104] In a laser apparatus according to an eleventh embodiment of the present invention, at least one set of data among data referenced by the first calculation unit 6 upon calculation of the acceleration factor F (P,T) and data referenced by the second calculation unit 9 upon calculating the whole lifetime τ.sub.L or remaining lifetime τ.sub.R of the light source 2 can be substituted by data by way of a recording medium or communication means, even at a moment at which the effective cumulative driving time t.sub.c of the laser apparatus 1 elapsed, and it is possible to leave a recording of at which moment of effective cumulative driving time t.sub.c the data was substituted in the recording unit 8.
[0105] By replacing data referenced by the first calculation unit 6 or second calculation unit 9 upon calculation with the latest version, it is possible to improve the calculation accuracy of the effective cumulative driving time t.sub.c, whole lifetime τ.sub.L, and remaining lifetime τ.sub.R after replacement. Even if updating the data to be referenced in the middle of the effective cumulative driving time t.sub.c elapsing, the data recorded in the recording unit 8 of the laser apparatus 1 produced by updating the data referenced in the middle of use can also be used as data for updating the data referenced by the first calculation unit 6 or second calculation unit 9 upon calculation, by leaving as a recording which version of the data was referenced to perform calculation.
Twelfth Embodiment
[0106] In a laser apparatus according to a twelfth embodiment of the present invention, the first calculation unit 6 can calculate the acceleration factor F (P,T) as a product of a first acceleration factor F.sub.P (P) depending on the optical output from the light source 2 or at least one drive condition value P of the light source 2 deciding the optical output, and a second acceleration factor F.sub.T (T) depending on the temperature T.sub.M detected by the temperature detection unit 5, or the temperature T.sub.L of the light source 2 obtained from the temperature T.sub.M detected by the temperature detection unit 5, i.e. F.sub.P (P)×F.sub.T (T).
[0107] The data referenced by the first calculation unit upon calculating the acceleration factor can calculate the acceleration factor F (P,T)=F.sub.P (P)×F.sub.T (T) by referencing not a two-dimensional data table giving the acceleration factor F (P,T) relative to the two parameters of the drive condition value P and temperature T as shown in
[0108] In a case of the data to be referenced being a two-dimensional data table, the data volume required to be acquired from the past results data is large, and time is required in data acquisition; however, if expressing the acceleration factor F (P,T) by the product of the first acceleration factor F.sub.P (P) depending on the drive condition value P and the second acceleration F.sub.T (T) depending on the temperature T, it is possible to drastically reduce the data to be acquired, and thus possible to create the required data to be referenced in comparatively few man-hours.
Thirteenth Embodiment
[0109] In a laser apparatus according to a thirteenth embodiment of the present invention, the first acceleration factor F.sub.P (P) is an acceleration factor at a condition fixing the temperature of the light source 2 to the standard temperature T.sub.S, for which the acceleration effect on lifetime consumption caused by the temperature of the light source 2 changing by the generated heat amount of the light source 2 changing concomitant with the drive condition value P changing is excluded, and the second acceleration factor F.sub.T (T) is an acceleration factor by the temperature of the light source 2.
[0110] For example, in the case of the drive condition value P giving the acceleration factor F (P,T) being the driving current, since the first acceleration factor F.sub.P (P) by the driving current will differ in accordance with the temperature, data for calculating each first acceleration factor F.sub.P (P) relative to a plurality of temperatures is required for each; however, when detaching the influence on the acceleration of lifetime consumption due the change in temperature accompanying the change in drive condition, there is no need to provide data of acceleration factors by the driving current relative to a plurality of temperatures, and thus it is possible to further reduce the required data volume.
[0111] In order to establish the first acceleration factor F.sub.P (P) as an acceleration factor not depending on temperature, it is necessary to exclude the acceleration effect on lifetime consumption caused by the temperature of the light source 2 changing from the generated heat amount of the light source 2 changing concomitant with the drive condition value P changing, and thus it is necessary to establish an acceleration factor with a condition fixing the temperature of the light source 2 at the standard temperature T.sub.S, and for the second acceleration factor F.sub.T (T) to define the acceleration factor by the temperature of the light source 2.
[0112] For cases of the drive condition value P giving the acceleration factor being the optical output, for example,
Fourteenth Embodiment
[0113] In a laser apparatus according to a fourteenth embodiment of the present invention, the light source 2 is a laser diode or a laser diode module configured from a plurality of laser diodes, the temperature detection unit 5 is installed so as to detect the temperature of any thermal path from the pn junction of the laser diode until the cooling unit 12 that absorbs the heat generated at the pn junction, as shown in
[0114] The above-mentioned thermal resistance R.sub.t can be estimated from the heat generation amount at the pn junction, shift amount in laser wavelength, temperature T.sub.M detected by the temperature detection unit, etc., and once estimated, even if using the same values, the error will be small and not a problem in laser diodes of the same design specification. In addition, the heat generation amount H.sub.P can be calculated by the formula of heat generation=applied voltage×driving current−optical output energy, if the applied voltage to the light source 2, i.e. laser diode, is known for the optical output characteristic of the laser diode. It is desirable to measure and record the applied voltage to the light source together with the driving current as optical output characteristic data in the optical output characteristic recorded in the recording unit 8 so that the heat generation amount of the light source 2 is known.
[0115] If the temperature of the pn junction, which is the temperature T.sub.L of the light source 2, is known in the above way, the second acceleration factor F.sub.T (T.sub.L), which is the acceleration factor by the temperature T.sub.L of the pn junction can be calculated using the Arrhenius model equation of Formula 3, which is widely used in accelerated life testing, etc.
[0116] In Formula 3, E.sub.a is the activation energy (eV), and k.sub.B is Boltzmann's constant=8.6173×10.sup.−5 (eV/K). T.sub.L is the temperature of the light source 2, and is the temperature of the pn junction in the case of the light source 2 being a laser diode, and T.sub.S is the standard temperature as mentioned above. It is necessary to use the temperature expressed by absolute temperature in Formula 3. When using the Arrhenius model equation, the second acceleration factor F.sub.T (T) can be calculated by simply obtaining the activation energy E.sub.a.
[0117] When using the second acceleration factor F.sub.T (T.sub.L) related to the temperature T.sub.L of the light source 2, i.e. pn junction of the laser diode, since it is possible to exclude the influence on acceleration by the temperature T from the acceleration factor by the drive condition value P other than temperature such as the driving current and the optical output, it is unnecessary to include graphs of the first acceleration factor F.sub.P (P) relative to a plurality of temperatures as in
[0118] It should be noted that, in the case of the light source 2 being a laser diode or a laser diode module configured from a plurality of laser diodes, the plurality of laser diodes or laser diode module is often mounted to a cooling plate for absorbing the heat generated by the laser diodes, either directly or via a storage case; however, in order to measure the temperature distribution of the cooling plate, a plurality of the temperature detection units 5 may be installed in a state thermally connected to the cooling plate, and finer lifetime control may be performed such as by calculating the different effective cumulative driving times t.sub.c according to the position of the laser diode on the cooling plate. In the case of the plurality of laser diodes being divided into a plurality of groups that can be driven independently, it is possible to reference the remaining lifetime τ.sub.R of each group, and level the remaining lifetime τ.sub.R by preferentially driving the laser diodes of the group having a long remaining lifetime τ.sub.R.
[0119] In addition, by constructing a heat pipe in the cooling plate to configure so that the temperature distribution of the cooling plate becomes uniform, it is possible to avoid a situation in which the effective cumulative driving time t.sub.c of a specific laser diode is drastically larger than another laser diode, and the lifetime is exhausted considerably earlier than the other laser diode.
Fifteenth Embodiment
[0120] In a laser apparatus according to a fifteenth embodiment of the present invention, the light source 2 is a laser diode or a laser diode module configured from a plurality of laser diodes, and the first calculation unit 6 can calculate the first acceleration factor F.sub.P (P) as a power function of an equation arrived at by dividing the drive condition value P by the standard drive condition value Ps, or an equation arrived at by dividing a value produced by subtracting a certain positive integer from the drive condition value P, by a value arrived at by subtracting the certain positive integer from the standard drive condition value P.sub.S, as shown in Formulas 4 and 5.
[Math. 3]
F.sub.P (P)=(P/P.sub.S).sup.n (Formula 4)
F.sub.P (P)=((P−ε)/(P.sub.S−ε)).sup.n (Formula 5)
Herein, P.sub.S is the standard drive condition value, and ε is a positive integer.
[0121]
[0122] The first acceleration factor F.sub.P (P) by a drive condition value other than temperature is also derived by a formula such as that shown in
[0123] For the drive condition value P for which the temperature of the pn junction changes as in optical output or driving current, by using a formula eliminating the influence of temperature accompanying the change in drive condition value P, even if the temperature changes, the first acceleration factor F.sub.P (P) can be calculated with the same formula; therefore, the reference data required upon calculation of the first acceleration factor F.sub.P (P) can be further decreased.
[0124] It should be noted that, also for the graph (data) referenced upon calculation of the first acceleration factor F.sub.P (P) such as that shown in
[0125] Although first to fifteenth embodiments of the present invention have been explained above, the present invention is not to be limited to the aforementioned embodiments. In addition, the effects described in the first to fifteenth embodiments are merely listing the most preferred effects produced from the present invention, and the effects according to the present invention are not to be limited to those described in the first to fifteenth embodiments.
[0126] It should be noted that, although the present disclosure describes the laser apparatus 1 as including the first calculation unit 6, second calculation unit 8, recording unit 8, computation unit 7 and control unit 10, it is simply describing by dividing into functional blocks in order to explain the respective functions, and there is no necessity to physically separate from each other, and a plurality of functional blocks among these functional blocks, or all of these functional blocks may be realized by one processor.
[0127] The processing of the first calculation unit 6, second calculation unit 9, recording unit 8, computation unit 7 and control unit 10 may be realized by hardware or software. In the case of being realized by software, the programs constituting this software are installed to a computer. In addition, these programs may be distributed to users by recording on removable media, or may be distributed by being downloaded to the computer of the user via the network. Furthermore, these programs may be provided to the computer of the user as a Web service via the network, without being downloaded.
EXPLANATION OF REFERENCE NUMERALS
[0128] 1 laser apparatus
[0129] 2 light source
[0130] 3 power supply unit
[0131] 4 optical output detection unit
[0132] 5 temperature detection unit
[0133] 6 first calculation unit
[0134] 7 computation unit
[0135] 8 recording unit
[0136] 9 second calculation unit
[0137] 10 control unit
[0138] 11 laser optical system
[0139] 12 cooling unit
[0140] 13 input unit
[0141] 14 display unit