OXYGEN EVOLUTION ELECTRODE AND DEVICE
20200238267 ยท 2020-07-30
Assignee
Inventors
Cpc classification
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An oxygen evolution device comprises an oxygen evolution electrode and an counter electrode. The oxygen evolution electrode includes: a photocatalyst layer that is formed of a perovskite-type oxide containing at least cobalt (Co), lanthanum (La), and oxygen (O) and that is located at an uppermost layer; a support body that includes at least a layer inside which a depletion layer is formed, and that supports the photocatalyst layer; and a perovskite-type tin compound buffer layer that is degenerately doped n-type and that is disposed between the photocatalyst layer and the support body.
Claims
1. An oxygen evolution electrode comprising: a photocatalyst layer that is formed of a perovskite-type oxide containing at least cobalt (Co), lanthanum (La), and oxygen (O) and that is located at an uppermost layer; a support body that includes at least a layer in which a depletion layer is formed, and that supports the photocatalyst layer, and a perovskite-type tin compound buffer layer that is degenerately doped n-type and that is disposed between the photocatalyst layer and the support body.
2. The oxygen evolution electrode according to claim 1, wherein the photocatalyst layer is successively laminated on the buffer layer, and the photocatalyst layer has a thickness of 0.5 nm to 20 nm.
3. The oxygen evolution electrode according to claim 1, wherein the photocatalyst layer is successively laminated on the buffer layer, and the photocatalyst layer has irregularities or an island structure on a surface of the photocatalyst layer.
4. The oxygen evolution electrode according to claim 1, wherein the buffer layer has a thickness of 2 to 100 nm.
5. The oxygen evolution electrode according to claim 1, further comprising: a second buffer layer disposed between the buffer layer and the photocatalyst layer, wherein the surface of the photocatalyst layer is a flat surface.
6. The oxygen evolution electrode according to claim 1, wherein the photocatalyst layer is made of LaCoO.sub.3 or is made by adding one or a plurality of elements selected from Sr, Ca, Ba, Mg, Be, Mn, Ir, and Pd to LaCoO.sub.3.
7. The oxygen evolution electrode according to claim 1, wherein the buffer layer contains Ba.sub.1-xM.sub.xSnO.sub.3, Sr.sub.1-xM.sub.xSnO.sub.3, or Ca.sub.1-xM.sub.xSnO.sub.3.
8. The oxygen evolution electrode according to claim 5, wherein a lattice constant of the second buffer layer is a value between a lattice constant of the buffer layer and a lattice constant of the photocatalyst layer.
9. The oxygen evolution electrode according to claim 1, wherein the layer inside which the depletion layer is formed is an n-type doped semiconductor or an n-type doped perovskite-type oxide semiconductor.
10. An oxygen evolution electrode comprising: an oxide semiconductor layer being a perovskite-type and exhibiting an n-type conductivity type; a photocatalyst layer that is disposed on a first surface of the oxide semiconductor layer, that is formed of a perovskite-type oxide that contains at least cobalt (Co), lanthanum (La), and oxygen (O), and that has a thickness of 2 nm to 40 nm; and a conductive layer disposed on a second surface opposite to the first surface of the oxide semiconductor layer.
11. An oxygen evolution device comprising: an oxygen evolution electrode including a photocatalyst layer that is formed of a perovskite-type oxide containing at least cobalt (Co), lanthanum (La), and oxygen (O) and that is located at an uppermost layer, a support body that includes at least a layer inside which a depletion layer is formed, and that supports the photocatalyst layer, and a perovskite-type tin compound buffer layer that is degenerately doped n-type and that is disposed between the photocatalyst layer and the support body; a counter electrode disposed opposite to the oxygen evolution electrode; and an electrolytic solution filling a space between the oxygen evolution electrode and the counter electrode.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Embodiment
[0029]
[0030] The oxygen evolution device 100 utilizes a water splitting reaction by a photocatalyst. The photoelectrode 1 is formed, for example, of an n-type oxide semiconductor carried by a conductive layer, and functions as an anode electrode. When light is incident on the photoelectrode 1, electrons and holes are excited by absorption of incident light, and the excited carriers are moved in respective directions. In a case of a photoanode, the holes move to an interface between the photoelectrode 1 and the electrolytic solution 101 to oxidize water and to generate oxygen. The electrons move to the counter electrode 102 to reduce water and to generate hydrogen. At this time, a band edge is bent such that Fermi levels at an interface between the oxide semiconductor and the conductive layer carrying the oxide semiconductor, and at an interface between the oxide semiconductor and the electrolytic solution 101, coincide with each other, the holes move to an interface with the electrolytic solution 101, the electrons move to the conductive layer, and separation of charges is progressed.
[0031]
[0032] The photocatalyst layer 13 is a layer which is in contact with the electrolytic solution 101 in the oxygen evolution device 100, and is formed of an oxide material which exhibits catalytic activity for oxygen evolution. As the oxide material having high catalytic activity, a metal oxide such as a lanthanum cobalt oxide (LaCoO.sub.3) having a perovskite structure, for example, may be used. A crystal having the perovskite structure is represented by the general formula ATO.sub.3 or A.sub.2TO.sub.4, in which A is lanthanoid or an alkaline earth metal, and T is a transition metal.
[0033] An alkaline-earth metal such as Sr, Ca, Ba, Mg, or Be, or a transition metal such as Mn, Ir, or Pd may be added to a perovskite-type oxide such as LaCoO.sub.3. Addition of these elements is optional and the photocatalyst layer 13 is formed of a compound containing at least La, Co, and O. The lanthanum cobalt oxide may deviate from a stoichiometric ratio due to oxygen release and may also be described as LaCoO.sub.3-. In this specification and the claims, LaCoO.sub.3 is also intended to include LaCoO.sub.3-. When an element such as Sr or Ca is added to LaCoO.sub.3, LaCoO.sub.3 may deviate from the stoichiometric ratio due to oxygen release by substitution of Sr or Ca, and may be described as La.sub.1-xSr.sub.xCoO.sub.3- or La.sub.1-xCa.sub.xCoO.sub.3-.
[0034] The light absorbing layer 12 is a layer having an internal depletion layer, and generates carriers excited by absorption of light. When the light absorbing layer 12 is used for the oxygen evolution electrode 10 having the configuration illustrated in
[0035] The conductive layer 11 functions as a working electrode. A material of the conductive layer 11 is not particularly limited as long as the material is a good conductor inactive to the electrolytic solution 101, and Au, Pt, or the like may be used.
[0036] In the configuration illustrated in
[0037]
[0038]
[0039] When the thickness of the La.sub.0.7Sr.sub.0.3CoO.sub.3 (to be referred to as LSCO) photocatalyst layer 13 is 2 nm to 40 nm, the voltage-current characteristics are very good due to catalytic action. In bulk LSCO, a current density of 10 mA/cm.sup.2 is observed at a potential of 1.63 V, but even with the thin film having the thickness of 2 nm to 40 nm, a current density sharply rises at a potential lower than 2.0 V, so that it is possible to obtain a current density equivalent to that of the bulk.
[0040] From this, it is found that the perovskite-type metal oxide effectively functions as a nanoscale thin film photocatalyst. When the photocatalyst layer 13 is formed of a perovskite-type compound thin film containing at least La, Co, and O, good catalytic activity is exhibited within a thickness range of 2 nm to 40 nm. This is considered to be because a uniform and smooth pn junction is formed between the photocatalyst layer 13 and the light absorbing layer 12, and band bending occurs in which diffusion of electrons to a surface of the catalyst is suppressed, so that a high photocurrent value is exhibited.
[0041]
[0042] On the other hand, when the thickness of the perovskite-type oxide photocatalyst layer 13 is equal to or thinner than 1 nm, the catalytic activity is hardly obtained. It is considered that, in part, the wide depletion layer in the light absorbing layer 12 is too close to a solid-liquid interface, and transportation of charges from a carrier reservoir side doped with high density in the light absorbing layer 12 to the photocatalyst layer 13 is hindered.
[0043] When an amount of Nb added to SrTiO.sub.3 is 1 wt %, a width of the depletion layer is about 20 nm, and when the added amount of Nb is 0.01 wt %, the width of the depletion layer is about 100 nm. When the width of the depletion layer is too large in a vicinity of the solid-liquid interface, it becomes difficult to separate carriers which are excited and accumulated in NSTO, toward a surface of the photocatalyst layer 13. Such deterioration in catalytic activity possibly occurs in not only NSTO but also any material inside which a depletion layer extends. For example, even with a light absorber having an indirect band gap such as Si to be used as an optical anode, when the width of the depletion layer is increased in the vicinity of the solid-liquid interface, the catalytic activity is reduced.
[0044] With the configuration of the first embodiment, when the thickness of the photocatalyst layer 13 is made to be 2 nm to 40 nm, sufficiently high catalytic activity is achieved, but in the following embodiments, the photocatalyst layer 13 is further thinned.
Second Embodiment
[0045]
[0046] The oxygen evolution electrode 20 includes a buffer layer 24 which is degenerately doped between a photocatalyst layer 23 in contact with the electrolytic solution 101 (see
[0047] Similarly to the first embodiment, the photocatalyst layer 23 is formed of an oxide material having high catalytic activity for the electrolytic solution 101. As the oxide material having high catalytic activity, a metal oxide such as a lanthanum cobalt oxide (LaCoO.sub.3) having a perovskite structure, for example, may be used. An alkaline-earth metal such as Sr, Ca, Ba, Mg, or Be, or a transition metal such as Mn, Ir, or Pd may be added to a perovskite-type cobalt oxide such as LaCoO.sub.3. Addition of these elements is optional and the photocatalyst layer 23 is formed of a compound containing at least La, Co, and O.
[0048] A difference from the first embodiment is that the photocatalyst layer 23 is laminated over the n-type buffer layer 24 which is degenerately doped, and this laminated body 25 is supported over the support substrate 22. In this specification, the term over a layer refers to an upper side in a laminated direction. By inserting the degenerately doped n-type buffer layer 24 between the support substrate 22 and the photocatalyst layer 23, a thickness of the photocatalyst layer 23 may be reduced to 0.5 nm to 20 nm. The buffer layer 24 to be inserted has the thickness of 2 nm to 100 nm, more preferably 3 nm to 100 nm, and still more preferably 3 nm to 50 nm. An optimum film thickness range of the buffer layer will be described later.
[0049] The buffer layer 24 is, for example, an oxide semiconductor layer having a perovskite-type crystal structure, and is degenerately doped, so that its Fermi level is close to a conduction band level, and thus the buffer layer 24 has metal-like characteristics. A width of a depletion layer generated inside the buffer layer 24 is sufficiently narrow compared to an internal depletion layer in the support substrate 22. At an interface between the buffer layer 24 and the support substrate 22, a band edge is bent such that the Fermi levels of the buffer layer 24 and the support substrate 22 coincide with each other, and holes excited by a valence band are easily moved from the buffer layer 24 to the photocatalyst layer 23.
[0050] The buffer layer 24 having a narrow width of the depletion layer is achieved by, for example, making a perovskite-type stannate be the n-type due to degenerately doping. A relative permittivity of stannate is low, which is about 25, so that the width of the internal depletion layer may be reduced by degenerately adding impurities to stannate having a low permittivity. As stannate, for example, BaSnO.sub.3, SrSnO.sub.3, CaSnO.sub.3, or the like may be used. In this case, examples of stannate to which an element M providing n-type conductivity is added include Ba.sub.1-xM.sub.xSnO.sub.3, Sr.sub.1-xM.sub.xSnO.sub.3, Ca.sub.1-xM.sub.xSnO.sub.3, and the like.
[0051] The laminated body 25 of the photocatalyst layer 23 and the buffer layer 24 is supported over a single layer or multilayer. In the example illustrated in
[0052] The degenerately doped buffer layer 24 may be used as a working electrode. Alternatively, a conductive film made of Au or the like may be formed on a rear surface of the support substrate 22 to serve as a working electrode.
[0053]
[0054] A BLSO layer having an La addition amount of 3 at % is grown to a thickness of 50 nm over the undoped SrTiO.sub.3 support substrate 22 by a pulsed laser deposition method. The LSCO photocatalyst layer 23 is film-formed over the BLSO buffer layer 24 by changing the film thickness in the range of 0.5 nm to 20 nm to produce a plurality of samples. As a working electrode for measurement, an Au film is formed on the rear surface of the undoped STO support substrate 22.
[0055]
[0056] Even when the thickness of the LSCO photocatalyst layer 23 is reduced to be 0.5 nm to 20 nm, the voltage-current characteristics are very good due to the catalytic (oxidizing) action. In bulk LSCO, a current density of 10 mA/cm.sup.2 is observed at a potential of 1.63 V, but even with the thin film having the thickness of 0.5 nm to 20 nm, a current density sharply rises at a potential equal to or lower than 1.8 V, so that it is possible to obtain a current density equivalent to that of the bulk. In particular, in a sample having the thickness of LSCO of 20 nm, the current density of 10 mA/cm.sup.2 is obtained at the potential of 1.66 V, and the catalytic activity equivalent to that of the bulk is achieved. Even when the film thickness of LSCO is set to 1 nm, the current density of 10 mA/cm.sup.2 is obtained at the potential of 1.72 V. It is confirmed that the catalytic activity is maintained even when LSCO is made to have the thickness of 0.5 nm, that is, a thin film having a thickness of one unit cell.
[0057]
[0058] By inserting the BLSO buffer layer under the LSCO thin film having catalytic action, it is possible to achieve the same degree of activity as the bulk LSCO photocatalyst at a lower potential.
[0059]
[0060] In the configuration in which the LSCO photocatalyst layer 13 is directly formed on NSTO as in the first embodiment, the series resistance is almost invariable regardless of change in film thickness of LSCO. However, from a viewpoint of catalytic activity, it is desirable that the film thickness of the LSCO is equal to or larger than 2 nm (see
[0061] As in the second embodiment, in the configuration in which the LSCO photocatalyst layer 23 is formed over STO with the BLSO buffer layer 24 interposed therebetween, the thickness of the LSCO photocatalyst layer 23 is set to 1 to 10 nm, whereby the series resistance may be reduced. More preferably, by setting the thickness of the LSCO photocatalyst layer 23 to 1 to 2 nm, the series resistance may be made close to resistance of a water splitting cell.
[0062] From the above, in the configuration in which the photocatalyst layer 23 is formed over the buffer layer 24 which is degenerately n-type doped, the thickness of the photocatalyst layer 23 may be reduced to 0.5 nm to 20 nm in a state where the catalytic activity is maintained high. In view of reduction in series resistance, it is more preferable that the thickness of the photocatalyst layer 23 is 1 nm to 10 nm.
Third Embodiment
[0063]
[0064] As in the second embodiment, the degenerately doped n-type stannate buffer layer 34 is inserted between the photocatalyst layer 33 and the support body 36. As a result, a thickness of the photocatalyst layer 33 is reduced to 0.5 nm to 20 nm. Excited carriers generated by light absorption and accumulated at a degenerately doped side of a depletion layer in the support substrate 32 may be rapidly transported to the photocatalyst layer 33.
[0065] As in the first embodiment and the second embodiment, the photocatalyst layer 33 is formed of an oxide material having high catalytic activity for the electrolytic solution 101. As the oxide material having high catalytic activity, a metal oxide such as a lanthanum cobalt oxide (LaCoO.sub.3) having a perovskite structure, for example, may be used. An alkaline-earth metal such as Sr, Ca, Ba, Mg, or Be, or a transition metal such as Mn, Ir, or Pd may be added to a perovskite-type cobalt oxide such as LaCoO.sub.3. Addition of these elements is optional and the photocatalyst layer 33 is formed of a compound containing at least La, Co, and O.
[0066] The buffer layer 34 is a degenerately doped n-type perovskite-type tin compound layer. A width of an internal depletion layer in the buffer layer 34 is sufficiently narrower than that of the internal depletion layer in the support substrate 32. The degenerately doped n-type tin compound buffer layer 34 is, for example, Ba.sub.1-xLa.sub.xSnO.sub.3, Sr.sub.1-xLa.sub.xSnO.sub.3, Ca.sub.1-xLa.sub.xSnO.sub.3, or the like.
[0067] The support substrate 32 supporting the laminated body 35 of the photocatalyst layer 33 and the buffer layer 34 is an n-type doped perovskite-type substrate, for example. As an example, an Nb-doped SrTiO.sub.3 substrate is used. Since the buffer layer 34 having a narrow depletion layer width is inserted between the support substrate 32 and the photocatalyst layer 33 in comparison with the first embodiment, a ratio of dopant added to the support substrate 32 may be made lower than that of dopant added to the light absorbing layer 12 of the first embodiment. As an example, 0.01 wt % of Nb is added.
[0068] Since the buffer layer 34 having the narrow depletion layer width is inserted, the excited carriers generated by the light absorption are rapidly transported from a carrier accumulation side of the internal depletion layer in the support substrate 32 to a surface of the photocatalyst layer 33.
[0069]
[0070] In
[0071] It is desirable that the potential for obtaining the same response current is lower. From the measurement results illustrated in
[0072]
[0073] In a surface region S of the sample 30A, irregularities (unevenness) or islands 331 are formed in the LSCO photocatalyst layer 33A. An average height of the islands 331 is 2.5 nm.
[0074]
[0075] Since the buffer layer 34 having the narrow depletion layer width is disposed between the support substrate 32 and the LSCO photocatalyst layer 33, even when a relatively large depletion layer is spread inside the support substrate 32, holes may be efficiently transported to the surface of the photocatalyst layer 33.
Fourth Embodiment
[0076]
[0077] In the third embodiment, the island structure illustrated in
[0078] Therefore, in the fourth embodiment, the buffer layer 44 for promoting carrier transportation is stabilized to enhance reliability of the oxygen evolution electrode 40.
[0079] The oxygen evolution electrode 40 includes a laminated body 45 in which the degenerately doped n-type stannate buffer layer 44, the degenerately doped n-type second buffer layer 47 and the photocatalyst layer 43 are laminated in this order over a support substrate 42 having an internal depletion layer. A conductive layer 41 is formed on a rear surface of the support substrate 42, and the laminated body 45 is disposed over a support body 46 having multilayer.
[0080] The photocatalyst layer 43 is made of an oxide material having high catalytic activity for oxygen evolution, similarly to the first embodiment to the third embodiment, and is thinned to a thickness of 0.5 nm to 20 nm.
[0081] As the oxide material having high catalytic activity, a metal oxide such as a lanthanum cobalt oxide (LaCoO.sub.3) having a perovskite structure, for example, may be used. An alkaline earth metal such as Sr, Ca, Ba, Mg, or Be, or a transition metal such as Mn, Ir, or Pd, may be added to a perovskite-type oxide such as LaCoO.sub.3. P-type doping is optional and the photocatalyst layer 33 is formed of a compound containing at least La, Co, and O.
[0082] The degenerately doped n-type stannate buffer layer 44 is, for example, Ba.sub.1-xLa.sub.xSnO.sub.3, Sr.sub.1-xLa.sub.xSnO.sub.3, Ca.sub.1-xLa.sub.xSnO.sub.3 or the like. A width of an internal depletion layer in the buffer layer 44 is sufficiently narrower than that of the internal depletion layer in the support substrate 42.
[0083] The second buffer layer 47 which is disposed between the photocatalyst layer 43 and the buffer layer 44 ensures lattice matching between the photocatalyst layer 43 and the buffer layer 44. It is preferable that a lattice constant of the second buffer layer 47 is a size between a lattice constant of the buffer layer 44 and a lattice constant of the photocatalyst layer 43.
[0084] A material of the second buffer layer 47 is selected according to materials of the buffer layer 44 and the photocatalyst layer 43, and when the BLSO buffer layer 44 and the LSCO photocatalyst layer 43 are used, SrTiO.sub.3 (denoted by LSTO in the figure) to which La of 3 at % is added, for example, may be used.
[0085] The support substrate 42 supporting the laminated body 45 of the buffer layer 44, the second buffer layer 47, and the photocatalyst layer 43 is a perovskite-type oxide substrate inside which a depletion layer is formed. As an example, a SrTiO.sub.3 substrate doped with 0.01 wt % of Nb is used.
[0086] Since the buffer layer 44 having the narrow depletion layer width is inserted, excited carriers generated by light absorption are rapidly transported from a carrier accumulation side of the internal depletion layer in the support substrate 42 to a surface of the photocatalyst layer 43.
[0087] Since the second buffer layer 47 is disposed between the buffer layer 44 and the photocatalyst layer 43, crystals of each layer are stably grown in the laminated body 45, and the photocatalyst layer 43 is formed into a uniform and smooth layer.
[0088]
[0089] By inserting the second buffer layer 47, layer-by-layer growth is promoted, and the smooth photocatalyst layer 43 is formed. Also in this configuration, reduction in film thickness of the photocatalyst layer 43 and high catalytic activity are achieved.
[0090] The thickness of the second buffer layer 47 may be set to a suitable film thickness that may ensure lattice matching between the buffer layer 44 and the photocatalyst layer 43 within a range that does not significantly increase the thickness of the laminated body 45. When the buffer layer 44 is made of Ba.sub.1-xM.sub.xSnO.sub.3, Sr.sub.1-xM.sub.xSnO.sub.3, Ca.sub.1-xM.sub.xSnO.sub.3, or the like, and the photocatalyst layer 43 is a layer made of LaCoO.sub.3 or made by adding one or a plurality of elements selected from Sr, Ca, Ba, Mg, Be, Mn, Ir, and Pd to LaCoO.sub.3, LaSrTiO.sub.3 having a thickness of 1 nm to 20 nm may be inserted as the second buffer layer 47.
[0091] While the embodiments have been described based on specific configuration examples, the present disclosure is not limited to the examples described above. As the photoelectrode 1 of the oxygen evolution device 100 in
[0092] The lanthanum cobalt oxide photocatalyst layer is not limited to LSCO (La.sub.1-xSr.sub.xCoO.sub.3-), and LaCoO.sub.3-, La.sub.1-xCa.sub.xCoO.sub.3- or the like may also be used.
[0093] As the degenerately doped n-type stannate buffer layer, Sr.sub.1-xM.sub.xSnO.sub.3, Ca.sub.1-xM.sub.xSnO.sub.3, or the like may be used instead of Ba.sub.1-xLa.sub.xSnO.sub.3.
[0094] The layer having the internal depletion layer is not limited to SrTiO.sub.3 doped with Nb, and La, Hf, Ta, Mo, Ru, Rh, Ir, Gb, Mn, As, Sb, Bi, or the like may be added to STO. Alternatively, a layer in which P, As, Sb, Bi, or the like is added to a semiconductor such as silicon (Si) may be used.
[0095] All examples and conditional language provided herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.