GRAIN THRESHING DEVICE

20200236858 ยท 2020-07-30

    Inventors

    Cpc classification

    International classification

    Abstract

    The present application for patent of invention refers to a device designed to thresh agricultural products. The agricultural products it is designed to process include grains in general, particularly peanuts and beans, but not limited thereto, and can be applied to other similar crops. The invention comprises a cylinder (1) that has a larger diameter zone (2) and smaller diameter zone (3), said larger or smaller diameter zones intermediated by a transition zone (4); in the smaller diameter zone (3) the helical path is contoured by rigid scale-like components (6) as far as part of the transition zone (4), where flexible elements are applied (7) following the entire length of the larger diameter zone (2), completing the (1) cylinder or rotor, and the flexible elements (7) can be arranged in consecutive way or interspersed, so that the interval between the flexible elements (7) is intermediated by substantially upside-down U-shaped elements (7B).

    Claims

    1. IMPROVED GRAIN THRESHING DEVICE, comprising a device composed of a cylinder (1) rotated by external power source; the cylinder (1) has different diameters, in addition to being endowed with helicoid (5) having a segmented overlapping profile, and also enveloped by the sieve (8) or concave; wherein the cylinder (1) has a larger diameter zone (2) and a smaller diameter zone (3), said larger or smaller diameter zones intermediated by a transition zone (4); in the smaller diameter zone (3) the helical path is contoured by rigid scale-like components (6) as far as part of the transition zone (4), where soon afterwards a helical path begins, contoured by substantially upside-down U-shaped elements (7B), and the flexible elements (7) can be arranged in consecutive way or interspersed.

    2. IMPROVED GRAIN THRESHING DEVICE, according to claim 1, wherein the set of fins (9) is adapted surrounding the outer surface of the cylinder (1).

    3. IMPROVED GRAIN THRESHING DEVICE, according to claim 2, wherein the mechanical set of fins (9) has a manual trigger (10) that has fit points (11) on a plate (12), so that a fin (13) is driven to draw near to or pull away from the scales (6) or flexible elements (7) of the cylinder (1).

    4. IMPROVED GRAIN THRESHING DEVICE, according to claim 3, wherein the set of fins (9) is optionally hydraulic or electric.

    5. IMPROVED GRAIN THRESHING DEVICE, according to claim 1, wherein the cylinder (1) with the sieve (8) and the set of fins (9) have a material input (E), a material flow (F), a grain output (S) and a tailings output (51).

    6. IMPROVED GRAIN THRESHING DEVICE, according to claim 1, wherein the cylinder (1) is applied to the structure (14) which is seated in the grain harvester (C1), so that the cylinder (1) is fed by the movement of the grain harvester (C1).

    Description

    DESCRIPTION OF DRAWINGS

    [0014] The invention will now be described in an embodiment form, and, for improved understanding, references will be made to the accompanying drawings, in which the following are represented:

    [0015] FIG. 1: perspective view of the threshing system, with details of the components;

    [0016] FIG. 2: longitudinal view with sieve or concave, showing the flow of material along the cylinder;

    [0017] FIG. 3: front view of the combination with detail of fin adjustment mechanism;

    [0018] FIG. 4: perspective view of the threshing cylinder with details of the cylinder components details;

    [0019] FIG. 5: cutaway side view of the threshing cylinder;

    [0020] FIG. 6: perspective view of the threshing cylinder applied to the structure which is positioned on the grain harvester;

    [0021] FIG. 7: cutaway side of the grain harvester with the positioning of the threshing combination;

    [0022] FIG. 8: perspective view of the threshing cylinder coupled to the grain harvester.

    DETAILED DESCRIPTION OF THE INVENTION

    [0023] The IMPROVED GRAIN THRESHING DEVICE, object of this application for patent of invention, comprises a device composed of a cylinder (1) (FIG. 1 and FIG. 4) with different diameters, i.e. larger diameter zone (2) and smaller diameter zone (3), said larger or smaller diameter zones intermediated by a transition zone (4), the aforementioned cylinder (1) being driven by an external power source that rotates it on bearings (not represented).

    [0024] The threshing cylinder (1) is endowed with a helicoid (5) having a segmented and overlapping profile and interchangeable flexible elements (7), and in the smaller diameter zone (3) the helical path is contoured by scale-like rigid components type scales (6) as far as part of the transition zone (4), where soon afterwards a helical path begins, contoured by substantially upside-down U-shaped elements (7B), and the flexible elements (7) can be arranged in consecutive way or interspersed, as represented in FIG. 1.

    [0025] The cylinder (1) or rotor is enveloped by the sieve (8) or concave, which is a material in the form of suitably perforated screen; above the cylinder (1) is the set of fins (9), having mechanical, electrical or hydraulic drive. In the constructive version presented in this invention, the mechanical construction, where a manual trigger (10) has fit points (11) on a plate (12), so that a flap (13) is driven to draw near to (FIG. 3 left side) or pull away from (FIG. 3 right side) the scales (6) or flexible elements (7).

    [0026] As stated above, the pivoting effect of the manual trigger (10), in this construction carried out mechanically, can be achieved through hydraulic, pneumatic or electric effect, in order to produce the motion necessary to adjust the fin (13) in relation to the other elements of the cylinder (1).

    [0027] FIG. 2 shows the cylinder (1) with the sieve (8) or concave and the set of fins (9), the material input (E), the material flow (F), the grain output (S) and the tailings output (S1) also being identified.

    [0028] FIG. 6 shows the cylinder (1) seated in the structure (14) which is coupled to the grain harvester (C1) according to FIGS. 7 and 8 so that the cylinder (1) is fed by the movement of the grain harvester (C1).

    [0029] The flexible elements (7) are made of material with relative flexibility and designed, in association with the other components, to promote the efficient cleanup of the concave screen without damaging the grains.

    [0030] According to the invention, the material to be processed enters the system by a material input (E) and is processed by the rotary motion of the cylinder (1) against the sieve (8), as shown in FIGS. 1 and 2.

    [0031] On this path, part of the flow of material (F), that is, the grains and the finer impurities pass through the sieve (8) or also called concave and follow a vertical downward flow (F2), as shown in FIG. 2.

    [0032] The other part of the flow (F), that is, the coarser tailings, are unable to pass through the sieve (8) and so are directed to opposite end in a material flow (F) horizontally backwards, as shown in FIG. 2, with the aid of the helicoid (5) of the cylinder (1).

    [0033] As stated earlier, the mechanism located in the upper part of the system called set of fins (9), as shown in FIG. 1, is responsible for controlling the speed of the material flow (F) horizontally backwards of the material. This is done through the advance and retreat of a fin (13) in radial direction, shown in FIG. 3, in order to approach or move away from the cylinder (1).

    [0034] The adjustment of the fins (13) can be performed mechanically or through an actuator (electric or hydraulic) individually or together. It is thus possible to vary the speed at which this flow (F) passes through the sieve (8) allowing the system to adapt better to the changes of the characteristics of the material collected.

    [0035] The invention includes, therefore, a threshing system with rotor whose helicoid (5) consists of rigid components with fish-scale type geometry (6) and flexible material, which maintains the integrity of the threshed grains and minimizes grain damage (6).

    [0036] Further, the speed regulation system of the threshing flow is made through the advance or retreat of fins (13) on the rotor or helicoid (5), this procedure having the function of retaining more or less threshed material depending on the crop conditions and enabling better adaptation of the system to various harvesting conditions.

    [0037] With such characteristics, the invention meets virtually all the market needs, focusing on the most critical variables when it comes to grain threshing, having the use of three zones: a larger diameter zone area (2), a smaller diameter zone (3) and a transition zone (4), the latter having a slightly truncated-cone shape configuration, in order to distribute and concentrate the scales (6) in a region that is positioned between the smaller diameter zone (3) and the transition zone (4), while the flexible elements (7) are concentrated in greater diameter zone (2).

    [0038] This configuration of the helicoid (5) and other components, as well as the sieve construction (8) in association with the set of fins (9), are crucial for the efficiency of the threshing system, making it possible to control the forward flow of the material to be threshed without damaging it. These features are innovative in this type of equipment.