Hydrogen evolution reaction catalyst
10724145 ยท 2020-07-28
Assignee
Inventors
- Ram Subbaraman (Westmont, IL, US)
- Vojislav Stamenkovic (Naperville, IL, US)
- Nenad Markovic (Hinsdale, IL, US)
- Dusan Tripkovic (Hinsdale, IL, US)
Cpc classification
C25B11/091
CHEMISTRY; METALLURGY
C25B9/17
CHEMISTRY; METALLURGY
C25B11/051
CHEMISTRY; METALLURGY
C25B11/075
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Systems and methods for a hydrogen evolution reaction catalyst are provided. Electrode material includes a plurality of clusters. The electrode exhibits bifunctionality with respect to the hydrogen evolution reaction. The electrode with clusters exhibits improved performance with respect to the intrinsic material of the electrode absent the clusters.
Claims
1. A method of generating hydrogen comprising: depositing a plurality of clusters comprising material selected from the group of clusters comprising metal hydroxy-oxide clusters or metal hydroxide clusters on an electrode material, the clusters covering 30-50% of the surface of the electrode; forming a cell having a cathode comprising the deposited clusters and the electrode material, an anode, and an alkaline electrolyte; applying a current to the cell; interacting water with the deposited clusters; disassociating water and producing hydrogen intermediates at the deposited clusters; adsorbing hydrogen intermediates to the cathode surface; and combining hydrogen intermediates to form molecular hydrogen.
2. The method of claim 1, wherein the cathode comprises Pt, Ni, or Ir.
3. The method of claim 1 wherein the cathode comprises Ni.
4. The method of claim 1, wherein the metal hydroxyl-oxide cluster comprises a metal selected from the group consisting of Ni, Co, Fe, and Mn.
5. The method of claim 1 wherein depositing further comprises depositing the plurality of clusters on a plurality of surface defects of the electrode material.
6. The method of claim 1, wherein depositing comprises covering 35% of a surface of the electrode material with the plurality of clusters.
7. The method of claim 1, wherein the alkaline electrolyte comprises lithium ions.
8. The method of claim 1, wherein the plurality of clusters consist essentially of Ni(OH).sub.2.
9. The method of claim 8, wherein the deposited plurality of clusters have a height of about 0.7 nm and a width of about 8 nm to about 10 nm.
10. The method of claim 1, wherein the plurality of clusters consist essentially of Co(OH).sub.2.
11. The method of claim 10, wherein the plurality of clusters have a spheroid-like shape.
12. The method of claim 10, Wherein the plurality of clusters have a characteristic diameter of about 7 nm to 10 nm and a height of about 0.49 nm to about 0.65 nm.
13. The method of claim 1, wherein the plurality of clusters consist essentially of CoOOH.
14. The method of claim 13, wherein the plurality of clusters have a spheroid-like shape.
15. The method of claim 13, Wherein the plurality of clusters have a characteristic diameter of about 15 nm to 22 nm and a height of about 0.56 nm to about 0.58 nm.
16. A method of generating hydrogen comprising: depositing a plurality of clusters comprising material selected from the group of clusters comprising metal hydroxy-oxide clusters or metal hydroxide clusters on a platinum-group electrode material; forming a cell having a cathode comprising the deposited clusters and the electrode material, an anode, and an alkaline electrolyte; applying a current to the cell; interacting water with the deposited clusters; disassociating water and producing hydrogen intermediates at the deposited clusters; adsorbing hydrogen intermediates to the cathode surface; and combining hydrogen intermediates to form molecular hydrogen.
17. The method of claim 16 wherein depositing further comprises depositing the plurality of clusters on a plurality of surface defects of the electrode material.
18. The method of claim 16, wherein depositing comprises covering 35% of a surface of the electrode material with the plurality of clusters.
19. The method of claim 16, wherein the plurality of clusters consist essentially of Ni(OH).sub.2.
20. The method of claim 19, wherein the deposited plurality of clusters have a height of about 0.7 nm and a width of about 8 nm to about 10 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, aspects, features, and advantages of the disclosure will become more apparent and better understood by referring to the following description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and made part of this disclosure.
(15) HER catalyst activity varies depending on the pH of the Environment. Whereas in acid solutions the reaction is controlled mainly by the hydrogen recombination (the Tafel step), in alkaline solutions the kinetics are determined by a delicate balance between the water dissociation (the Volmer step) and concomitant interaction of water dissociation products with a surface. In one implementation, the present invention relates to systems and methods of tailoring a controlled and well characterized arrangement of metal (hydr)oxide clusters on electrode surfaces, such that an 2-8-fold increase in the activity of the HER relative to state-of-the-art metal and metal-oxide catalysts can be realized. The catalytic proficiencies of metals and metal oxides are combined by creating a bi-functional metal-oxide/metal material (metal oxides deposited on metal substrates) for the HER. In a bi-functional effect, the edges of the metal hydr(oxide) clusters promote the dissociation of water and the production of hydrogen intermediates that then adsorb (H.sub.ad) on the nearby electrode surfaces and recombine into molecular hydrogen. The composite materials of certain embodiments facilitate different parts of the overall multistep HER process in alkaline environments: an oxide to provide the active sites for dissociation of water, and a metal to facilitate adsorption of the atomic hydrogen produced and its subsequent association to form H.sub.2 from these intermediates. This bi-functionality within the catalyst material overcomes an otherwise a significant bottleneck in design active catalysts.
(16) In one embodiment, a material capable of disassociating water is deposited on the surface of an electrode material. In one embodiment, the disassociative material is a metal (hydr)oxide. Preferably, the materials is a 3d transition metal (hydr)oxide, such as Ni(OH).sub.2. Facile water dissociation properties of Ni(hydroxy) oxides compared to other transition metal oxides have been well established but it should be appreciated that other materials for facilitating water dissociation may be utilized. Other materials such as other transition metal oxides, as well as any other metal-alloy oxides can also be employed. The range of elements include, but are not limited to, Ni, Co, Fe, Mn, Pb, Zn, Bi, Mo, Ru, Ir. In one implementation the Ni(OH).sub.2 is deposited as clustersfor example having a height of about 0.7 nm and a width of about 8 to about 10 nmmay be deposited. The preferred range for each implementation is dependent on the substrate, geometry, orientation etc. Typically clusters of 1-2 monolayers thick are preferred due to the enhanced conductivity of these sized clusters. The size of the clusters needs to be optimal to provide the activity without any stability issues. In one implementation the Ni(OH).sub.2 covers about 35% of the exposed electrode. The critical coverage needs to be determined as a function of both the base metal and the hydr(oxy) oxide clusters. As shown in
(17) In one embodiment, specific electrolytes are utilized to provide additional improvement to the reaction kinetics. Also, not considering the role of electrolyte components such as the cations have also limited the extent of improvement achievable. In one implementation, the H.sub.ad-generation step can be further enhanced via alkali-metal induced destabilization of the HOH bond. For Li+, a 10-fold total increase in activity has been observed. The electrolyte containing cations which interact strongly with OH species can be helped to influence the kinetics. This would include and not limited to Ba, Ca, Mg, and maybe in some cases Al, Be. The main criteria for working is that these ions are stable and do not undergo any formation of oxide or deposition during the recation as that would poison the catalyst. As for the concentration, a whole range can be used from 0.001M to 1M for the electrolyte.
(18) It should be appreciated that the development of active sites for water dissociation on well-defined single crystal surfaces can be fully translated to nanoscale systems. Further, systems may be synthesized by deposition of metal oxides including, but are not limited to, Co, Fe, Mn, Pb, Zn, Bi, Mo, Ru, Ir. and or a mixture of these oxides on a platinum or other noble metals such as Au, Ru, Ir etc. The metals range from 3d metals such as Ni, Co, Cu, Mn, Fe, Cr, as well as V, W, Ti, Pd. This approach is applicable for relatively all metals that are stable.
Activity for HER and OER in an Alkaline
(19) Activity for HER and OER in an Alkaline electrolytes can be enhanced by using such an approach. The HER by using the advantage of bi-functional catalyst, and for the OER using the conductive hydr(oxy)oxides deposited on metal substrates. The metal substrate can be made from any metal which is relatively cheap and stable under the OER conditions.
(20) In one embodiment, a stable metal substrate is made from a non-noble (cheap) metal core with a surface layer or two of the more stable metal in the OER region. A simple example will be using Fe/Cu core Au shell particle which can then be modified with hydr(oxy)oxide clusters to obtain the conductive/stable oxides for the HER/OER. For the case of the HER, the choice of the surface layer metal can be Pt, Ir or Ni and for the OER the substrate could be Au, Ru, Ir etc.
(21) Activity for HER and OER in an alkaline environment has not previously been characterized. Characterization was carried out using the well-characterized M.sup.2+O.sup.(OH).sub.2/Pt(111) catalyst surfaces (M D Ni, Co, Fe, Mn) to establish clear trends in activity for the HER and the OER of a complex oxide system. Here, using 3d-M hydr(oxy)oxides, with distinct stoichiometries and morphologies in the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) regions, the overall catalytic activities for these reaction are established as a function of a more fundamental property, a descriptor, OH-M.sub.2C_ bond strength (01:5). This relationship exhibits trends in reactivity (Mn<Fe<Co<Ni), which is governed by the strength of the OH-M.sub.2C_ energetic (Ni<Co<Fe<Mn). These trends are found to be independent of the source of the OH, either the supporting electrolyte (for the OER) or the water dissociation product (for the HER). Using the OH.sub.ad-M.sup.2+ interaction as the primary descriptor, it was observed that the activity for the HER (bi-functional) and the OER (monofunctional) for these 3d-M hydr(oxy)oxide systems follows the order Ni>Co>Fe>Mn. The increasing OER activities for the 3d-M systems (always greater than Pt), as a function of the decreasing strength of the OH.sub.ad-M.sup.2+ interaction can be used to tune transition metal oxide catalysts for the OER. The successful identification of these electrocatalytic trends provides the foundation for rational design of active sites for practical alkaline HER and OER electrocatalysts.
(22) Electrode preparation: extended surface electrode preparation. Pt(111) and Au(111) electrodes were prepared by inductive heating for 15 min at 1,100 K (1,000 K for Au) in an argon hydrogen flow (3% hydrogen) 35. Although preparation by inductive heating leads to formation of defects such as ad-islands on the surface, the number of such defects is low enough to be electrochemically invisible. The annealed specimens were cooled slowly to room temperature under an inert atmosphere and immediately covered with a droplet of deionized (DI) water. Electrodes were then assembled into a rotating disk electrode (RDE) ensemble. Voltammograms were recorded in argon-saturated electrolytes. The Ag/AgCl reference electrode was used, but all potentials in the paper are shown versus the reversible hydrogen electrode (RHE). Nanoparticles either synthesized in house or commercially acquired are then suspended in water at a concentration of 1 mg/ml or higher and then deposited onto a substrate such as glassy carbon and dried under Ar/H.sub.2 atmosphere. The loadings are chosen to range from 50 micrograms/cm2 to 1 mg/cm2 depending on the nature of materials.
(23) Metal hydroxide deposition. All substrates considered in this work (freshly prepared extended surfaces, ad-island covered surfaces, as well as high-surface-area catalyst electrodes) were washed thoroughly and introduced into an electrolyte containing various concentrations of transition metal perchlorates/chlorides. Concentration ranges tested include 150_1,000 ppm. Following the introduction of the electrode, the oxide layers were then deposited either potentiostatically (held at potentials above 0.6 V) or by cycling between H.sub.upd and the OH.sub.ad regions. Typical coverages of 30-40% were obtained within 10 min of treatment. For higher coverages, higher concentrations as well as longer times were used. After deposition, the electrodes were rinsed and introduced into the clean electrochemical cell. The H.sub.upd of the modified surface is compared against that of the bare surface to estimate the effective surface coverage of the oxide species.
(24) Chemicals. All alkali metal hydroxides and perchlorate salts used were obtained in the highest purity from Sigma Aldrich. Electrolytes used for our experiments, 0.1M KOH/LiOH, were prepared with Millipore DI water. All gases (argon, oxygen, hydrogen) were of 5N5 quality purchased from Airgas. A typical three-electrode fluoro ethylene propylene (FEP) polymer based cell was used to avoid contamination from glass components. Experiments were controlled using an Autolab PGSTAT 302N potentiostat. Gold or platinum wires were used as counter electrodes for studying hydrogen evolution reaction. Precautions were taken to prevent significant accumulation of dissolved counter electrode ions near the working electrode.
(25) Electrochemical measurements. After extensive rinsing, the electrode was embedded into the RDE and transferred into a standard three-compartment electrochemical cell containing 0.1M KOH/LiOH (Sigma-Aldrich). In each experiment, the electrode was immersed at 0.05 V in a solution saturated with argon. After obtaining a stable cycle between 0.05 and 0.7 V the electrolyte was saturated with H.sub.2, following which polarization curves for the HER were recorded on the disc electrodes between 0.05 V and 0.4 V. The lower potential limits were chosen so as to avoid significant bubble formation, as well as to minimize the extended dissolution of the counter electrode. The concentration of Pt after 1 h of HER measurements was found to be less than 1 ppm in the working electrode compartment. All polarization curves were corrected for the infrared contribution within the cell. OER measurements were carried out by cycling the electrode up to 1.7 V versus RHE. Potential hold experiments were also carried out for the oxide/Pt(111) systems to study the stability of the oxide clusters at these potentials, as well as for preparation of samples for the STM measurements.
(26) XAS/XANES measurements. The X-ray absorption spectroscopy (XAS) data were acquired at bending magnet beamline 12-BM-B at the Advanced Photon Source (APS), Argonne National Laboratory. The synchrotron radiation was filtered by a double crystal Si(111) monochromator with a double mirror system for focusing and harmonic rejection. A custom-made in situ transmission electrochemical X-ray cell with a 6 mm diameter Pt(111) single crystal and Ag/AgCl reference electrode was used in a grazing incidence geometry. A 13-element Ge detector (CANBERRA) was used to measure the fluorescence yield. Z-1 filters and grazing incidence geometry was used to minimize the elastic scattering intensity. The monochrometer calibration was monitored by simultaneously measuring the same element reference foil in front of a Si diode and looking at the air-scattered beam.
(27) X-ray absorption spectroscopy (XAS) data was collected and used to characterize the potential-dependent stoichiometry and structure of the 3d-M hydr(oxy)oxides.
(28) Results obtained from the XAS analyses for the other 3d-M hydr(oxy)oxides are summarized in Table 1. With respect to Table 1, Mn.sup.+ is the valence state of the 3d element; N is the first shell co-ordination number; M-O () is the characteristic bond distance between the 3d metal centre and the oxygen anion. Depending on the nature of the 3d metal, different step changes in oxidation states are observed in different potential regions. The rate of change of oxidation states with potential are found to be dependent on the nature of the elements. In the HER, with the exception of Fe, all elements are in the +2 state. On the other hand, in the OER region, with the exception of Ni, all elements are in an oxidation state >+3. Fe, with its complex redox chemistry at these potentials, is known to exist in multiple forms, such as Fe(II) and Fe(III) oxides and hydroxides, and therefore exhibits a valence state between 2.5 and 3.0. Nickel, exhibiting lower oxidation state at this potential, is not surprising, because for the Ni-modified surfaces we found that, at 1.4V, the phase of Ni(OH).sub.2 present on the Pt(111) surface resembles that of -Ni(OH).sub.2 and this phase of nickel hydroxide is known to remain stable up to high potentials (<1:5 V; ref. 48) before undergoing complete transformation to NiOOH. The trend of oxidation state in the OER region presented here agrees well with the established oxophilicity trends namely: Ni<Co<Fe<Mn.
(29) TABLE-US-00001 TABLE 1 XAS Analysis for M.sup.2+ 0.sup. (OH).sub.2- systems. HER Potential Region (E < 0.0 V) OER Potential Region (E~1.4 V) Element Element M.sup.n+ N M-0() M.sup.n+ N M-0() MN 2.0 0.1 1.6 0.3 2.10 0.04 3.5 0.1 3.3 0.4 1.89 0.03 Fe 2.7 0.1 2.5 0.5 1.93 0.03 3.0 0.1 3.4 0.3 1.95 0.02 Co 2.2 0.1 1.8 0.4 2.02 0.05 2.9 0.2 3.9 0.5 1.89 0.02 Ni 2.1 0.1 2.5 0.4 2.06 0.3 2.3 0.1 3.2 0.6 2.02 0.03
(30) Examination of X-ray absorption near edge structure (XANES) results reveals that, at 0.1 V, the Co(OH).sub.2 elements remain mostly in the valence state+2 (Co.sup.2+), in the form of Co(OH).sub.2, whereas at 1.4 V the valence state is close to +3 (Co.sup.3+), resembling CoOOH. Also included in Table 1 are the M-O distances and coordination numbers of the corresponding 3d-M hydr(oxy)oxides, which, as expected, are dependent on both the nature of the 3d elements as well as the applied electrode potential. Overall examination of the XAS results, summarized in Table 1, reveals several significant features. All 3d elements are found to be in valence states different from M(O), indicative of the absence of metal deposition on the Pt(111) substrates; the oxidation state of the 3d-M elements is found to be dependent on potential, with the rate of this change being slowest for Ni and fastest for Mn. With the exception of Fe (ref. 27), the nature/stoichiometry of the 3d-M hydr(oxy)oxides at 0.1 V is found to be in the form of M(ii) hydroxides. In contrast, at 1.4 V, the nature/stoichiometry for these 3d-M hydr(oxy)oxides is found to be more diverse, where Co and Fe are present in the M.sub.(III) oxyhydroxide form, with Mn showing a higher valence state (3.5) with an unclear stoichiometry and Ni exhibiting the lowest valence state of 2.3. X-ray absorption spectroscopy results clearly indicate that the surface chemistry of the 3d oxides studied in this work is complex. A general notation is used for simplicity, given by: M.sup.2+O.sup.(OH).sub.2 (01.5), where =0 refers to the M(OH).sub.2 state (for example Ni, Co and Mn in the HER region) and =1 denotes the MOOH state (for example Co, Fe in the OER region).
(31) The morphology of the 3d-M hydr(oxy)oxide/Pt(111) surfaces was studied using scanning tunnelling microscopy (STM). Again, the STM data for the Co(OH).sub.2 and CoOOH clusters on Pt(111) are presented as a typical case (
(32) Electrochemical characterization was carried out by comparing the CVs of the Pt(111) and Co(OH).sub.2/Pt(111) surfaces (inset in
(33) In contrast to the PtH.sub.upd bonding,
(34) The electrodes showing a linear variation in the .sub.OHad with the nature of the 3d-M elements (
(35) The reaction mechanism for CO oxidation reaction has been well established as following the Langmuir-Hinshelwood (L-H) pathway for Pt bimetallic systems such as PtSn and PtMo (refs 30,37). These catalysts are bi-functional in nature, where the CO adsorbs exclusively on the Pt sites and the OH.sub.ad groups are present exclusively on the more oxophilic Sn/Mo sites that facilitate the oxidative removal of CO. In line with these systems, for the case of Pt(111) modified by M.sup.2+O.sup.(OH).sub.2 clusters, it believed that whereas CO is adsorbed exclusively on the Pt sites (CO.sub.bulk.Math.PtCO.sub.ad), the OH.sub.ad species adsorb preferentially on 3d-M hydr(oxy)oxides (OH.sup.+M.sup.2+O.sup.(OH).sub.2.Math.OH.sub.adM.sup.2+O.sup.(OH).sub.2+e.sup.). The presence of OH.sub.ad can then be tested simply by monitoring the rate of CO oxidation at the constant electrode potential through a L-H type reaction (PtCOad+OH.sub.ad+OH.sub.ad-M.sup.2+O.sup.(OH).sub.2+2OH.sup..Math.HCO.sub.3.sup.+e.sup.+H.sub.2O).
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(37) Clearly, the CO oxidation current on Co.sup.2+O.sup.(OH).sub.2/Pt(111) is shifted negatively by about 0.3 V with respect to the bare Pt(111) surface, indicating that this surface behaves as a bi-functional catalyst. As depicted schematically in
(38) In general, the kinetics of the CO oxidation reaction on these surfaces is expected to be a function of both the PtCO.sub.ad and OH.sub.ad-M.sup.2+ energetics. If the PtCO.sub.ad interaction is treated as independent of the nature of the 3d-M hydr(oxy)oxide, then the rate of the CO oxidation reaction should depend only on the OH.sub.ad-M.sup.2+ energetics. Thus, by fixing the PtCO.sub.ad energetics, it is possible to treat the reaction as a pseudo mono-functional reaction that is controlled by the descriptor related to OH.sub.ad-M.sup.2+ bond strength. Indeed,
(39) As a starting point, the kinetic rates of the OER on the Pt(111)-oxide electrode (dubbed hereafter as PtO) and the CoOOH/PtO electrode (shown as inset in
(40) This suggests that the overall reaction rates are driven by the strength of the interaction between the two oxidic species, the recombination step being the rate determining (2OH.sub.ad-M.sup.2+(OH).sub.2.fwdarw.products), rather than by the initial adsorption step (OH.sup.+M.sub.2+O.sup.(OH).sub.2OH.sub.ad-M.sup.2+O.sup.(OH).sub.2+e.sup.31 ), which, as shown in
(41) In a bi-functional effect, the edges of Ni(OH).sub.2 clusters promote the dissociation of water (H.sub.2O.Math.H+OH.sup.+e.sup.). The dissociation step is then followed by H adsorption on the nearby Pt surfaces (H.Math.PtH.sub.ad) and by adsorption of OH.sup. on Ni(OH).sub.2 (see bottom inset in
(42) Here, using M.sup.2+O.sup.(OH).sub.2/Pt(111) surfaces, the descriptor related to the adsorption energetics of PtH.sub.ad is fixed, which the HER to be treated as a pseudo mono-functional reaction: controlled by the descriptor related to OH.sub.ad-M.sup.2+ bond strength.
(43) As summarized in
Example 1: Platinum and Lithium Ion Electrolyte
(44) Conductive ultrathin Ni(OH).sub.2 clusters (height 0.7 nm, width 8 to 10 nm) were grown on both pristine Pt single-crystal surfaces and Pt surfaces modified by two-dimensional (2D) Pt ad-islands [Pt-islands/Pt(111)]. Relative to the corresponding Pt single-crystal surfaces, the most active Ni(OH).sub.2/Pt islands/Pt(111) electrodes in KOH solutions are more active for the HER by a factor of 8 at an overpotential of 0.1 V. The HER is further improved by the introduction of solvated Li.sup.+ ions into the compact portion of the double layer, resulting in a factor of 10 total increase in activity.
Platinum
(45) The atomic structures of Pt(111) and Pt(111) modified by electrochemically deposited Pt islands, referred as Pt-islands/Pt(111) have previously been studied and characterized. Pt-islands/Pt(111) have previously been observed to impact cyclic voltammetry (CV) traces. Consistent with the higher oxophilicity of low-coordinated Pt sites, the onset of OH adsorption starts at more negative potentials on the Pt island-covered electrode than on pristine Pt(111), whereas the OH.sub.ad peaks are less reversible on the former surface.
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(47) Pt(111) and Pt-island/Pt(111) surfaces were modified by depositing 3d transition metal oxides even more active for water dissociation than Pt defect sites. The 3d transition metal oxide was deposited as Ni-(hydr)oxide clusters. The local symmetry; the oxidation state of Ni atoms; and the number and identities of and distances between, nearest neighbor atoms were determined by insitu X-ray absorption spectroscopy (XAS) measurements. For example, from the analysis of the X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) of the XAS spectra (as shown in inset of
(48) The surface morphologies of Ni(OH).sub.2/Pt(111) and Ni(OH).sub.2/Pt-islands/Pt(111) is probed by STM and in situ surface x-ray (SXS) crystal truncation rod measurements. Although atomic resolution could not be obtained, the STM image in
(49) The surface coverage of Ni(OH).sub.2 on Pt(111) is estimated from the STM image, by measuring the area covered by the particles on the Pt(111) substrate. Using such analysis, the cluster density was found to reach a maximum at a surface coverage of 35% for this system. The STM image in
(50) The Ni(OH).sub.2 clusters play an important function in the formation of H.sub.upd and OH.sub.ad adlayers on Pt(111) and Pt(111)/Pt-islands electrodes. Addition of Ni(OH).sub.2 on the surface of both Pt(111) as well as on the Pt(111) surface covered with Pt-islands, show systematic decrease in the coverage of H.sub.upd by 35%. This suggests that the Ni(OH).sub.2 clusters selectively block the Pt sites corresponding to H.sub.upd. Furthermore, the two sharp H.sub.upd peaks characteristic of hydrogen adsorption/desorption on the Pt(111) electrode modified by the 2D Pt islands, are completely suppressed on the surface covered by the 3D Ni(OH).sub.2 clusters (
(51) Although in the presence of Ni(OH).sub.2 clusters there are 35% fewer Pt sites available for the HER than on the bare Pt(111) substrate, the Ni(OH).sub.2/Pt(111) electrode is 7 times more active for the HER than the corresponding bare Pt(111) electrode (
(52) From a surface reactivity standpoint, fruitful kinetic synergy (bi-functionality) between Ni(OH).sub.2 and Pt appears to be the key to maximizing the rate of the HER. In
Lithium Cations with Platinum Catalysts
(53) There have been several recent studies that unambiguously showed that the rate of electrochemical reactions on Pt in alkaline solutions is controlled by the presence of alkali-metal cations (AC.sup.+). However, these effects have been entirely restricted to the potential region of a critical OH.sub.ad coverage (E>0.6V), the latter species serving to stabilize hydrated cations in the compact part of the double layer through non-covalent (Van der Waals type) interactions. This stabilization leads to the formation of OH.sub.ad-AC.sup.+(H.sub.2O).sub.x complexes that can either decrease the reactivity of Pt by blocking the active sites for adsorption of reactants such as O.sub.2, H.sub.2 and CH.sub.3OH or, as in the case of the CO oxidation reaction, improve the reactivity of Pt via enhanced adsorption of OH.sub.ad.
(54) For these purposes, the effect of hydrated Li cations was probed mainly because, in alkaline environments, Li.sup.+ is known to interact with H.sub.2O and OH.sub.ad more strongly than K.sup.+. Li.sup.+ cations have no effect on the HER on Pt(111) surfaces. However, the results in
Example 1B: Pt(110)
(55) The same guiding principles for accelerating the Volmer reaction step in alkaline solutions are equally applicable to Pt(110). The CV and STM data for the Ni(OH).sub.2/Pt-islands/Pt(110), are shown in
Example 1C: Nanocrystals
(56) Finally, to demonstrate the generality of the behavior exhibited by the extended single crystal surfaces, the hierarchical design approach was applied to real nanocatalysts. To verify the applicability of the approach for real electrocatalysts, conventional Tanaka Kikinzoku Kogyo (TKK) catalysts (5 nm Pt catalyst,
Transition Metals
(57) In one implementation catalysts are made from transition metals such as Ni, CO, Mn and Fe rather than noble metals. Transition metals are commercially less expensive and further lower the catalyst cost thereby aiding in the development of cost-effective efficient alkaline electrolyzers. This is achieved by using 3d-M hydr(oxy)oxides, with distinct stoichiometries and morphologies in the HER and the OER regions.
(58) The limited conductivity of transition metal oxides often leads to un-desired ohmic losses. In the past it has been countered with the use of very high loadings of catalysts, alloying the oxides as well as using conductive supports. However, given the high potentials at which the OER takes place, most support materials suffer from loss in conductivity thereby decreasing the overall reaction activity. This has sometimes been overcome with the use of more noble metal oxides such as that of Ru and Ir oxides. These oxides, while they provide high activities still suffer from undesired dissolution thereby limiting the applicability of these systems. The lack of clearly defined catalyst sites in conjunction with catalyst degradation over time has often posed significant challenges to the deployment of such materials into cost-effective electrolyzers. Currently RuIr oxides are used supported on a conductive titania. However, the dissolution issues have not been completely identified/understood and/or mitigated. However, the use of the methods of one embodiment to synthesize conductive oxides of the present invention offers a unique means to circumvent the use of noble metal oxides without suffering significant losses in activities. Also, it provides clearly defined active sites which opens up new avenues for design of catalyst materials, given the ability to achieve fundamental understanding regarding the catalytic mechanism. Such catalysts provide new flexibility where one can use an inert substrate such as Au or more active (moderately stable) substrate such as Ir. This helps to achieve significant OER activities with lower overall catalyst costs. Also, design of core-shell materials with the more noble metal species localized to the surfaces of the catalyst particles will further help in lowering the cost of these catalysts. Given that the active materials are 3d transition metal oxides, the cost of these catalysts can then be significantly lowered without significant compromise in performance at all levels.
Example 2: Non-Noble Metal Catalyst
(59) It has been observed that the HER on a Ni electrode modified by Ni(OH).sub.2 nanoclusters is 4 times higher than on bare Ni surfaces, thereby providing a means to enhance the activity of cost-effective catalysts for alkaline electrolyzers. The HER results for IB group metals (M=Cu, Ag, Au) as well for the Pt group metals (M=Ru, Ir, Pt) and transition metals (3d-TM=Ni, V, Ti) modified by Ni(OH).sub.2 was tested.
(60) As summarized in
Experimental Procedure
(61) Chemicals: Alkaline solutions were prepared from respective alkali salts (Multipharm, Sigma Aldrich, J T Baker and Alfa Aesar), perchloric acid from concentrated HClO.sub.4 (Sigma Aldrich) and Milli-Q de-ionized (DI) water. Pt, Ru, Ir, Au, Ag, Cu, Ti metal electrodes were 4N purity and 6 mm in diameter.
(62) Pristine Electrodes Preparation:
(63) The electrodes were prepared by radio frequency (RF) annealing at 1100 C. (Pt, Ru, Ir), 800 C. (Au, Ag, Cu), in a 3% H2-Ar gas mixture for 7 minutes. Ti was polished, and de-oxidized in strong acid prior to testing. The samples were transferred into the electrochemical cell with the surface protected with a drop of DI water and immersed under potential control at 0.05 V vs. reversible hydrogen electrode (RHE).
(64) Oxide Modified Electrodes:
(65) Ni(OH).sub.2 modified electrodes were prepared by chemical deposition, wherein, the pristine electrode samples were immersed and equilibrated in 0.01-0.1M NiCl.sub.2 (Sigma Aldrich) solutions for 4-12 hrs, and washed thoroughly before being introduced into the electrolyte. The procedure, which was found to provide the desired oxide coverage, was used for all the materials. The time for the final oxide coverage was achieved by observing no change in both the HER activities. Typical coverages of 30-40% were obtained based on the H.sub.upd of the modified surface of Pt and Ir compared with that of the bare surfaces. Coverages on the surface of other elements are hard to detect electrochemically but preliminary XPS measurements reveal coverages ranging between 30-50%. No attempt was made to control the coverages due to the lack of well-defined geometry or surface chemistry. The coverage can be controlled by modifying the surface geometry (ad-islands), time of deposition, concentration of deposition, time of deposition and finally by changing the nature of the metal substrate.
(66) Electrochemical Measurements:
(67) A typical three electrode FEP cell was used to avoid contamination from glass components, for the RDE measurements. Ag/AgCl reference (0.96 V vs. RHE), were used for electrochemical measurements. The counter electrodes used were Au (Au, Ag and Ti), Cu (for Cu) and Pt (Pt, Ru, Ir). The sweep rates used in the CV experiments were 50 mVsec-1, while the rotation rate was 1600 rpm. For the OER and HER experiments the potential was swept in the cathodic direction from the hold potential; the data presented is taken from first sweep curves. IR compensations were applied for all the data reported here. Experiments were controlled using an Autolab PGSTAT 302N potentiostat. The gases used were research grade (5N) Ar and H.sub.2. The HER measurements were also performed at different scan rates (50 mV/s, 20 mV/s, 5 mV/s) with very little change in activity values reported. Also, rotating ring disc electrode (RRDE) measurements were performed for various systems to quantify the HER currents. For the ring electrode, with a collection efficiency of 21%, the currents from the ring and disc electrodes confirmed that all the currents measured were from the hydrogen evolution reaction and the contributions from other side reactions were negligible.
Example 2: Results
(68) In acid environments (
(69) Catalytic activity of the HER at high pH values can be simultaneously controlled by the MH.sub.ad bond strength as well as by the energy required to dissociate water into H and OH.sup.. From
(70) As noted above, the electrocatalytic trend for the HER has been established on 3d-TM(OH).sub.2/Pt pseudo mono-functional catalysts with Ni(OH).sub.2/Pt having the highest activity. Here, the bi-functionality of Ni(OH).sub.2/3d-TM can be transformed to a pseudo mono-functional type of catalysts, which is dependent on the substrate-H.sub.ad interaction, akin to the acid HER. As shown in
(71) Finally, the overpotentials for the HER on Ni(OH).sub.2/3d-TM is significantly smaller, depending on the nature of 3d elements, ranging from 0.2 to 0.5 V. It is believed that Ni(OH).sub.2 serves to enhance the water dissociation step (it does do so on IB-group metals and Pt-group metals) and its ability is superior to that of the native oxide species present on the 3d-TM surfaces. The presence of Ni(OH).sub.2 on these 3d-TM systems was confirmed by analyzing X-ray absorption spectra (XAS) for the Ni(OH).sub.2N system. To determine the presence of the oxide species on the Ni electrode, ex situ X-ray photoelectron spectroscopy (XPS) analysis was performed. These results reveal two chemical states; the metallic state at 852 eV(2p.sup.3/2) and 869 eV (2p.sup.1/2) and the oxide state characterized by the binding energy of 855 eV (2p.sup.3/2). Although XPS methods are not surface sensitive it may indicate that on the Ni electrode there are some metal sites that, in turn, may serve to collect and recombine the hydrogen atoms produced from the water dissociation step on Ni(OH).sub.2 through a similar bifunctional mechanism.
(72) In certain embodiments, it is important to tailor the active sites for the HER in alkaline solutions. Ag and Cu have unique advantages due to the relatively low affinity toward formation of hydrides over long-term operations, while Ni offers the highest activity. Importantly, the results for the HER on Ag, Cu and Ni modified by Ni(OH).sub.2 (
(73) The elements are arranged in the order of their oxophillicity from Mn to Ni. Pt is shown in the figure as a reference. Top inseta comparison of the polarization curves Pt(111) and Pt(111) with 40% Cohydr (oxy) oxides for the CO oxidation reaction. As can clearly be seen, the onseen potentials CO oxidation are shifted 300 mV negative from those of the bare Pt (111) surface. Bottom inset: a schematic showing the L-H mechanism for the CO oxidation reaction. CO from bulk is found to absorb on the free Pt site near the oxide clusters. OH.sub.ad is formed by either adsorption of OFF from the electrolyte and/or a change in oxidation state of the cluster cation M.sup.2+. In the presence of CO.sub.ad and OH.sub.ad in each others vicinity, reaction between CO.sub.ad and OH.sub.ad species the occurs forming an intermediate which is eventually converted to (bi)-carbonates. The free energy PtCO.sub.ad is fixed, which enables the treatment of these bi-functional metal-oxide/metal catalysts as a pseudo mono-functional catalyst with a singular descriptor OH.sub.ad-M.sup.2+
(74) The foregoing description of illustrative embodiments has been presented for purposes of illustration and of description. It is not intended to be exhaustive or limiting with respect to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosed embodiments. It is intended that the scope of the invention be defined by the claims appended hereto and their equivalents.