Semi-solid electrolytes for batteries
10727499 ยท 2020-07-28
Assignee
Inventors
- Prabhakar A. Tamirisa (Brooklyn Park, MN, US)
- Hui Ye (Maple Grove, MN, US)
- Jody Klaassen (Minneapolis, MN, US)
Cpc classification
H01M4/485
ELECTRICITY
H01M4/525
ELECTRICITY
H01M4/505
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/30
ELECTRICITY
International classification
H01M4/485
ELECTRICITY
H01M4/505
ELECTRICITY
H01M4/525
ELECTRICITY
H01M4/58
ELECTRICITY
H01M4/583
ELECTRICITY
Abstract
Semi-solid electrolyte compositions are disclosed. The semi-solid electrolyte compositions contain a glyme or mixture of glymes, a lithium salt(s), and a polymeric complexing agent(s).
Claims
1. An electrolyte composition comprising: a glyme or a mixture of glymes, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them wherein the glyme or mixture of glymes is present in an amount of from 34 to 54 percent by weight based on the total weight of the glyme and lithium salt combined; a lithium salt, wherein the lithium salt is present in an amount of from 46 to 66 percent by weight based on the total weight of the glyme or mixture of glymes and lithium salt combined; and a polymeric complexing agent present in an amount of from 5 to 10 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa and has an ionic conductivity of at least 110.sup.4S/cm at 37 C.
2. The electrolyte composition of claim 1 wherein the polymeric complexing agent is PEO.
3. The electrolyte composition of claim 2 wherein the glyme is tetraethylene glycol dimethyl ether.
4. The electrolyte composition of claim 3 wherein the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
5. An electrolyte composition comprising: a glyme or mixture of glymes present in an amount of from 40 to 60 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them; a lithium salt present in an amount of 40 to 60 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt; and a polymeric complexing agent present in an amount of from 5 to 10 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa has an ionic conductivity of at least 110.sup.4S/cm at 37 C.
6. The electrolyte composition of claim 5 wherein the polymeric complexing agent is PEO.
7. The electrolyte composition of claim 6 wherein the glyme is tetraethylene glycol dimethyl ether.
8. The electrolyte composition of claim 7 wherein the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
9. An electrolyte composition comprising: a glyme or a mixture of glymes, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them wherein the glyme or mixture of glymes is present in an amount of from 34 to 49 percent by weight based on the total weight of the glyme and lithium salt combined; a lithium salt, wherein the lithium salt is present in an amount of from 46 to 51 percent by weight based on the total weight of the glyme or mixture of glymes and lithium salt combined; and a polymeric complexing agent present in an amount of from 5 to 15 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa and has an ionic conductivity of at least 110.sup.4S/cm at 37 C.
10. The electrolyte composition of claim 9 wherein the polymeric complexing agent is PEO.
11. The electrolyte composition of claim 10 wherein the glyme is tetraethylene glycol dimethyl ether.
12. The electrolyte composition of claim 11 wherein the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
13. An electrolyte composition comprising: a glyme or a mixture of glymes, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them wherein the glyme or mixture of glymes is present in an amount of from 34 to 44 percent by weight based on the total weight of the glyme and lithium salt combined; a lithium salt, wherein the lithium salt is present in an amount of from 56 to 66 percent by weight based on the total weight of the glyme or mixture of glymes and lithium salt combined; and a polymeric complexing agent present in an amount of from 5 to 25 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa and has an ionic conductivity of at least 110.sup.4 S/cm at 37 C.
14. The electrolyte composition of claim 13 wherein the polymeric complexing agent is PEO, the glyme is tetraethylene glycol dimethyl ether and the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
15. An electrolyte composition comprising: a glyme or mixture of glymes present in an amount of from 45 to 60 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them; a lithium salt present in an amount of 40 to 55 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt; and a polymeric complexing agent present in an amount of from 5 to 15 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa has an ionic conductivity of at least 110.sup.4S/cm at 37 C.
16. The electrolyte composition of claim 15 wherein the polymeric complexing agent is PEO, the glyme is tetraethylene glycol dimethyl ether and the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
17. An electrolyte composition comprising: a glyme or mixture of glymes present in an amount of from 50 to 60 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt, wherein the glyme or mixture of glymes is tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, or combinations of any of them; a lithium salt present in an amount of 40 to 50 mole percent, the mole percent based on the total moles of glyme or mixture of glymes and lithium salt; and a polymeric complexing agent present in an amount of from 5 to 25 percent by weight, based on the total weight of the electrolyte composition, wherein the electrolyte composition has a storage modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa has an ionic conductivity of at least 110.sup.4 S/cm at 37 C.
18. The electrolyte composition of claim 17 wherein the polymeric complexing agent is PEO, the glyme is tetraethylene glycol dimethyl ether and the lithium salt is lithium bis(trifluoromethylsulfonyl) imide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) The electrolyte compositions described in this disclosure are in the form of a semi-solid. As used in this application, semi-solid means that the components of the composition are physically cross-linked or physically entangled, chemically cross-linked or chemically bonded, or both, and are gelatinous and not a liquid. The semi-solid electrolyte compositions described in this disclosure typical have a Storage Modulus (1 Hz, 37 C.) of from 10.sup.1 to 110.sup.6 Pa. In one embodiment, the semi-solid electrolyte compositions are physically cross-linked or physically entangled and not chemically crosslinked.
(11) The semi-solid electrolytes described in this application contain one or more lithium salts or LiX salts. Examples of such LiX salts include lithium bis(trifluoromethylsulfonyl) imide (LiTFSI), lithium bis(pentafluoroethylsulfonyl) imide (LiBETI), lithium tris(trifluorosulfonyl) methide, lithium perchlorate (LiClO.sub.4), lithium tetrafluoroborate (LiBF.sub.4), lithium hexafluoroarsenate (LiAsF.sub.6), lithium hexafluorophosphate (LiPF.sub.6) and combinations of any of them.
(12) The semi-solid electrolytes described in this application contain one or more glymes. Examples of useful glymes include tetraethylene glycol dimethyl ether (TEGDME), bis(2-methoxyethyl) ether (Diglyme), triethylene glycol dimethyl ether (Triglyme), poly(ethylene glycol dimethyl ether) (PEGDME) (mw: 200-2000), poly(ethylene glycol) (mw: 200-2000), polyglycol methyl ether (mw: 200-2000), ethylene glycol dibutyl ether, and combinations of any of them.
(13) The semi-solid electrolytes described in this application contain one or more complexing agents which complexes with the LiX/glyme mixture. A useful polymeric complexing agent is one or more polyethylene oxides (PEO). Examples of useful PEOs are PEOs having a molecular weight of from 100,000 Da to 8,000,000 Da. Specific examples include those having the following CAS # and (molecular weight; Da): 25322-68-3 (100,000); 25322-68-3 (600,000); and 25322-68-3 (5,000,000), available from Sigma-Aldrich.
(14) Other examples of polymeric complexing agents include: copolymers of ethylene oxide with silicone, urethane, styrene, alkyl methacrylate monomers, ethylene oxide grafted onto main chains of phosphazene and silicone polymers, polyacrylonitrile, polyimide, poly methyl methacrylate, poly acrylic acid, and poly lithium acrylate. Further examples of complexing agents include, inorganic particles based on silica, alumina, titania, montmorillonite, hectorite, and zeolites.
(15) The semi-solid electrolytes described in this application do not contain water (are nonaqueous), components or additives that can undergo reduction at potentials between 3V and 0V (vs. Li.sup.+/Li), for example propylene carbonate, low molecular weight impurities found in glymes, for example dimethyl ether (DME), or components or additives that possess significantly higher vapor pressure than that of Tetraglyme or any other higher molecular weight or higher boiling point glymes.
(16) The semi-solid electrolyte compositions described in this disclosure are useful in batteries, typically containing an anode, a cathode and a separator enclosed within a casing. Useful materials that can be used in an anode of such a battery include lithium metal, lithium alloys (LiAl, LiSi, LiSn), graphitic carbon, petroleum coke, MCMB, lithium titanate (Li.sub.4Ti.sub.5O.sub.12), and combinations of any of them. Useful materials that can be used in a cathode in such a battery include SVO/CF.sub.x, MnO.sub.2/CF.sub.x, SVO, MnO.sub.2, CF.sub.x, LiCoO.sub.2, LiMn.sub.2O.sub.4, LiNi.sub.1/3Mn.sub.1/3Co.sub.1/3O.sub.2, LiNiO.sub.2, S, and Li.sub.xS.
(17) Useful materials for use in or as a separator include microporous materials including cellulose, polypropylene (PP), polyethylene (PE), PP/PE/PP (tri-layer) and microporous membranes, cloths and felts made from ceramic materials such as Al.sub.2O.sub.3, ZrO.sub.2, and SiO.sub.2 based materials that are chemically resistant to degradation from the battery electrolyte. Examples of commercially available microporous materials include Celgard 2500, Celgard 3501, Celgard 2325, Dreamweaver Gold, and Dreamweaver Silver. Other useful materials include nonwoven PP materials and non-woven PP laminated to microporous separators commercially available as Freudenberg/Viledon and Celgard 4560 respectively.
(18) Useful casings for the batteries described in this application can be hermetic or semi-hermetic. Examples of hermetic casings include metal cases having a glass-metal feedthrough or a ceramic feedthrough. Examples of semi-hermetic casings include coin cells, laminated metal foil packs, adhesive bonded metal cases, and crimped metal cases.
(19) In general, the electrolyte compositions described in this application are made by first combining the LiX salt with the glyme(s) in a glass container with stirring at room temperature for about 8-12 hours. The resulting mixture is a liquid at 20 C. and 37 C. The LiX/glyme(s) mixture is then mixed with the desired amount of polymer, for example PEO until a uniform mixture is achieved. Mixing of the liquid electrolyte with PEO can be achieved in a variety of equipment: screw extruders, planetary mixers, roller mills, static mixers, etc. Mixing at elevated temperatures enables faster processing/shorter mixing times. For example, a mixture containing equimolar amounts of LiX and glyme(s) complexed with PEO present at 12.5% by weight is a viscous liquid at 20 C. and at 37 C.
(20) The LiX salt(s) is/are present in an amount of from about 20 to about to 85 percent by weight (or weight percent) based on the total weight of the glyme(s) and lithium salt combined. In other embodiments, the LiX salt(s) is/are present in an amount of from about 24 to about 82 percent by weight, from about 46 to about 66 percent by weight, and from about 40 to about 66 percent by weight, based on the total weight of the glyme(s) and lithium salt combined. Applicants intend that the above ranges provide support for any numerical range or numerical amount in weight percent within any of the above ranges.
(21) The glyme(s) is/are present in an amount of from about 15 to about 80 percent by weight based on the total weight of the glyme(s) and lithium salt combined. In other embodiments, the glyme(s) is/are present in an amount of from about 18 to about 76 percent by weight, from about 34 to about 54 percent by weight, and from about 34 to about 60 percent by weight, based on the total weight of the glyme(s) and lithium salt combined. Applicants intend that the above ranges provide support for any numerical range or numerical amount in weight percent within any of the above ranges.
(22) In other embodiments, the LiX salt(s) is/are present in an amount of from about 19 to about 77 mole percent based on the total number of moles of glymes(s) and lithium salt combined. In other embodiments, the LiX salt(s) are present in an amount of from about 35 to about 60 mole percent, and from about 35 to about 50 mole percent. Applicants intend that the above ranges provide support for any numerical range or numerical amount in mole percent within any of the above ranges.
(23) In other embodiments, the glyme(s) is/are present in an amount of from about 23 to about 81 mole percent based on the total number of moles of glymes(s) and lithium salt combined. In other embodiments, the glyme(s) are present in an amount of from about 40 to about 65 mole percent, and from about 50 to about 65 mole percent. Applicants intend that the above ranges provide support for any numerical range or numerical amount in mole percent within any of the above ranges.
(24) The polymeric complexing agent(s) is/are present in an amount of from about 5 to about 80 percent by weight, based on the total weight of the electrolyte composition (LiX+glyme(s)+polymeric complexing agents). In other embodiments, the polymeric complexing agent(s) is/are present in an amount of from about 10 to about 60 percent by weight, from about 10 to about 50 percent by weight, and about 10 to about 30 percent by weight based on the total weight of the electrolyte composition. Applicants intend that the above ranges provide support for any numerical range or numerical amount in weight percent within any of the above ranges.
(25) The semi-solid electrolyte compositions described herein are mixed into cathode and/or anode materials before forming the anode and/or cathode materials into their form (for example sheets, pellets, etc.) for use with a separator(s) in a stack to form a battery. In some case, the separator material is also filled or soaked with the semi-solid electrolyte composition.
(26) Through experimentation, Applicant has discovered that desirable semi-solid electrolyte compositions have at least the following properties:
(27) The electrolyte composition have high ionic conductivity (at least 10.sup.4 S/cm) at 37 C.;
(28) The electrolyte composition have low volatility; Weight loss using TGA measurements <10% at temperatures up to 200 C.;
(29) The electrolyte compositions have physical forms as semi-solids, which are not necessarily capable of being cast into dimensionally stable, free-standing films. Storage modulus measured at 1 Hz and at 37 C. range: 10 Pa-1,000,000 Pa;
(30) Desirable compositions are typically amorphous that either do not possess crystalline phases or have slow crystallization kinetics;
(31) The compositions are incapable of spontaneous demixing that might result in spinodal decomposition; and
(32) The electrolyte composition have a high viscosity to avoid macroscopic flow or creep during battery service life (for example 1-20 years).
EXPERIMENTAL
(33) Table 1 below list various electrolyte compositions tested for ionic conductivity, voltage stability and vapor pressure.
(34) TABLE-US-00001 TABLE 1 Glyme PEO Conductivity @ Li salt Li salt MW Glyme Glyme MW PEO PEO 37 C. Electrolyte Li salt (wt %) (mol %) (Da) (wt %) (mol %) (Da) (wt %) (mol %) (S/cm) EO:Li 19.7 mol % (1M) LiTFSI- LiTFSI 24.07% 19.70% 222.28 75.93% 80.30% 4.1E03 20.38 Tetraglyme 40 mol % LiTFSI-Tetraglyme LiTFSI 46.27% 40.00% 222.28 53.73% 60.00% 2.8E03 7.50 50 mol % LiTFSI-Tetraglyme LiTFSI 56.36% 50.00% 222.28 43.64% 50.00% 1.6E03 5.00 60 mol % LiTFSI-Tetraglyme LiTFSI 65.96% 60.00% 222.28 34.04% 40.00% 2.6E04 3.33 77.1 mol % LiTFSI- LiTFSI 81.26% 77.10% 222.28 18.74% 22.90% 1.9E06 1.49 Tetraglyme PEGDME-500 Da-1-6 LiTFSI LiTFSI 51.99% 65.35% 500 48.01% 34.65% 3.4E04 6 PEGDME-500 Da-1-20 LiTFSI LiTFSI 24.53% 36.14% 500 75.47% 63.86% 1.1E03 20 PEGDME-1000 Da-1-10 LiTFSI LiTFSI 39.43% 69.40% 1000 60.57% 30.60% 2.9E04 10 PEGDME-2000 Da-1-6 LiTFSI LiTFSI 52.07% 88.33% 2000 47.93% 11.67% 6.7E05 6 PEGDME-2000 Da-1-20 LiTFSI LiTFSI 24.58% 69.42% 2000 75.42% 30.58% 6.7E05 20 Tetraglyme-50 mol % LiTFSI- LiTFSI 39.45% 49.95% 222.28 30.55% 49.95% 100000 30.00% 0.110% 2.4E03 10.01 30 wt % PEO(100 kDa) Tetraglyme-50 mol % LiTFSI- LiTFSI 49.32% 50.00% 222.28 38.18% 50.00% 600000 12.50% 0.006% 2.3E03 6.64 12.5 wt % PEO(600 kDa) Tetraglyme-50 mol % LiTFSI- LiTFSI 39.45% 49.99% 222.28 30.55% 49.99% 600000 30.00% 0.018% 1.5E03 9.91 30 wt % PEO (600 kDa) Tetraglyme-50 mol % LiTFSI- LiTFSI 28.18% 49.98% 222.28 21.82% 49.98% 600000 50.00% 0.042% 1.1E03 16.46 50 wt % PEO(600 kDa) Tetraglyme-50 mol % LiTFSI- LiTFSI 39.45% 50.00% 222.28 30.55% 50.00% 5000000 30.00% 0.002% 9.9E04 9.55 30 wt % PEO (5000 kDa) 50 mol % LiAsF6-Triglyme LiAsF6 52.36% 50.00% 178.23 47.64% 50.00% 1.1E05 4.00 50 mol % LiBF4-Tetraglyme LiBF4 29.66% 50.00% 222.28 70.34% 50.00% 7.8E04 5.00 67 mol % LiBF4-Tetraglyme LiBF4 46.13% 67.00% 222.28 53.87% 33.00% 1.1E05 2.46 Tetraglyme-50 mol % LiTFSI- LiTFSI 20.67% 50.03% 222.28 15.98% 49.96% 5000000 63.50% 0.009% 2.00E04 25.03 63.5 wt % PEO(5000 kDa) Tetraglyme-20 mol % LiTFSI- LiTFSI 17.09% 20.00% 222.28 52.91% 79.98% 600000 30.00% 0.02% 3.10E04 31.45 30 wt % PEO(600 kDa) Tetraglyme-60 mol % LiTFSI- LiTFSI 46.17% 59.99% 222.28 23.83% 39.99% 600000 30.00% 0.02% 6.80E04 7.57 30 wt % PEO(600 kDa)
(35) Through experimentation, applicant has discovered that semi-solid electrolyte compositions in the shaded region of the ternary diagram in
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