Windshield wiper device having improved creep behavior
10723321 ยท 2020-07-28
Assignee
Inventors
- Viktor Hackl (Sopron, HU)
- Peter Deak (Budapest, HU)
- Michael Weiler (Buehl, DE)
- Attila Geleta (Budapest, HU)
Cpc classification
B60S1/3801
PERFORMING OPERATIONS; TRANSPORTING
B60S2001/4096
PERFORMING OPERATIONS; TRANSPORTING
B60S2001/3898
PERFORMING OPERATIONS; TRANSPORTING
B65D85/70
PERFORMING OPERATIONS; TRANSPORTING
B60S1/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60S1/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for reducing material creep processes of a windshield washer device. The method comprises the providing (201) of a windshield washer device for a vehicle. The windshield washer device comprises a wiper blade (2) having an elongated top part (10) and an elongated bottom part (12), which are designed to be at least partially bendable. Furthermore, there is a plurality of connecting elements (18) for connecting the top part and the bottom part, wherein the connecting elements are spaced apart from each other along a longitudinal extension (8) of the wiper blade. The connecting elements (18) are designed to enable a movement of the top part (10) and the bottom part (12) relative to each other, having a movement component along a longitudinal extension (8) of the wiper blade. The method further comprises a loading (202) of the windshield wiper device before final assembly of the windshield wiper device on a vehicle such that, after final assembly of the windshield wiper device, a primary creep behavior of the windshield wiper device is substantially reduced, in particular by at least 80%.
Claims
1. A method for reducing material creep processes of a windshield wiper device, comprising: providing (201) a windshield wiper device for a vehicle, comprising a wiper blade (2) with an elongate upper part (10) which is configured to be at least partially flexible, an elongate lower part (12) which is configured to be at least partially flexible, and multiple connecting elements (18) connecting the upper part (10) and the lower part (12), wherein the connecting elements (18) are spaced apart from one another along a longitudinal extent (8) of the wiper blade, and wherein the connecting elements (18) are configured to permit a movement of the upper part (10) and of the lower part relative to one another with a movement component along the longitudinal extent (8) of the wiper blade, loading (202) the windshield wiper device before final installation of the windshield wiper device on a vehicle, such that, after final installation of the windshield wiper device, a primary creep behavior of the windshield wiper device is substantially reduced, wherein the loading (202) of the windshield wiper device comprises the windshield wiper device being placed into a mold (50), wherein the mold is configured to preload the windshield wiper device to reduce the primary creep behavior of the windshield wiper device during at least one of shipping or storage of the windshield wiper device in the mold, and wherein the mold is a windshield wiper shipping container sized and shaped for the windshield wiper device.
2. The method as claimed in claim 1, wherein the loading (202) of the windshield wiper device comprises mechanical loading in a loading direction running substantially transversely with respect to the longitudinal extent (8) of the wiper blade, such that a movement of the upper part (10) and of the lower part relative to one another with a movement component along a longitudinal extent (8) of the wiper blade is effected.
3. The method as claimed in claim 2, wherein the mechanical loading comprises a loading profile (13) along the longitudinal extent (8) of the wiper blade, wherein the loading profile (13) decreases toward one end of the windshield wiper device.
4. The method as claimed in claim 1, wherein the loading (202) comprises a loading duration of at least 200 hours.
5. The method as claimed in claim 1, wherein the loading (202) comprises a loading duration of at least 300 hours.
6. The method as claimed in claim 1, wherein the loading (202) comprises a loading duration of at least 400 hours.
7. The method as claimed in claim 1, wherein the wiper device is configured to act via a fin-ray principle, wherein the upper part (10) and the lower part (12) each extend substantially an entire length of the wiper device along the longitudinal extent (8), and wherein the connecting elements (18) are spaced apart from one another along substantially the entire length of the wiper device.
8. The method as claimed in claim 1, wherein each of the connecting elements (18) is connected by way of one first film hinge (20) to the upper part (10) and by way of one second film hinge (20) to the lower part (12), and wherein the first film hinge (21) and the second film hinge are each configured such that a creep of the elongate upper part (10) and of the elongate lower part (12) is substantially compensated by way of a creep of the first film hinge and of the second film hinge.
9. The method as claimed in claim 1, wherein the upper part and the connecting elements each comprise plastic.
10. The method as claimed in claim 1, wherein the primary creep behavior of the windshield wiper is reduced by at least 80%.
11. The method as claimed in claim 1, further comprising shipping the windshield wiper shipping container with the windshield wiper device disposed therein, and reducing the primary creep behavior during the shipping.
12. The method as claimed in claim 11, further comprising storing the windshield wiper shipping container with the windshield wiper device disposed therein, and reducing the primary creep behavior during the storing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are illustrated in the figures and will be described in more detail below. In the figures:
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DETAILED DESCRIPTION
(14) Below, unless stated otherwise, the same reference designations are used for identical elements and elements of identical action.
(15) As shown in the flow diagram illustrated in
(16) For explanation of the expression primary creep behavior as it is used in the present application, the creep behavior of materials will be briefly described in general terms below. Creep refers to the time-dependent plastic deformation of a material under load. If a component is subjected to load, the strain of the component increases over time in the presence of constant stress. This is illustrated schematically in the creep curves illustrated in
(17) Upon commencement of the loading, the component reacts with an immediate, time-independent strain which itself is made up of an elastic component in a plastic component. The strain then increases further over the course of time, wherein the strain rate initially changes intensely and usually decreases in continuous fashion. This region of the creep curve is correspondingly referred to as transition creep or primary creep. This region in which the material exhibits primary creep behavior corresponds, in
(18) In embodiments of the method that may be combined with other embodiments, the loading 202 of the windshield wiper device comprises mechanical loading in a loading direction running substantially transversely with respect to the longitudinal extent 8 of the wiper blade, such that a movement of the upper part 10 and of the lower part relative to one another with a movement component along a longitudinal extent 8 of the wiper blade is effected.
(19) In embodiments of the method that may be combined with other embodiments, the mechanical loading comprises a loading profile 13 along the longitudinal extent 8 of the wiper blade, wherein the loading profile 13 decreases toward one end of the windshield wiper device.
(20) In embodiments of the method that may be combined with other embodiments, the loading 202 of the windshield wiper device comprises the windshield wiper device being placed into a mold 50, such as is illustrated by way of example in
(21) In typical embodiments, the mold 50 is configured to preload a windshield wiper device that has been placed into the mold with a loading profile 13, such as is illustrated by way of example in
(22) In embodiments of the method that may be combined with other embodiments, the mold 50 for preloading the windshield wiper device may be a packaging for the windshield wiper device. In this way, the preloading of the windshield wiper device for the purposes of reducing the primary creep behavior may be performed during the shipping or storage of the windshield wiper devices, such that the preloading requires no extra manufacturing step that would necessitate additional tooling and capacities. It is thus possible for the primary creep behavior after final installation of the windshield wiper device such as is described by way of example in the present application to be reduced in a simple and inexpensive manner.
(23) In embodiments of the method that may be combined with other embodiments, the loading 202 of the windshield wiper device comprises a loading of at least 10 MPa, in particular at least 20 MPa, in particular at least 30 MPa.
(24) In embodiments of the method that may be combined with other embodiments, the loading 202 of the windshield wiper device comprises a loading duration of at least 200 hours, in particular at least 300 hours, in particular at least 400 hours.
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(26) In embodiments of the method that may be combined with other embodiments, the loading 202 of the windshield wiper device may comprise thermal loading of the windshield wiper device. The thermal loading may comprise a temperature profile with respect to time, in particular an interval temperature profile with respect to time.
(27) In embodiments of the method that may be combined with other embodiments, the thermal loading comprises a loading duration of at least 10 minutes, in particular at least 20 minutes, in particular at least 30 minutes. The thermal loading may be performed continuously or at intervals. Typically, the thermal loading is performed at a temperature which corresponds substantially to a value of 0.1 times to 0.3 times, for example a value of 0.1 times, in particular of 0.2 times, in particular of 0.3 times, the melting temperature of the material used for the windshield wiper device.
(28) In typical embodiments of the windshield wiper device that may be combined with other embodiments, the windshield wiper device is produced from one or more materials from a group comprising: PP, PE, POM, PA, TPE (thermoplastic elastomer), for example TPE-S, TPE-O, TPE-U, TPE-A, TPE-V and TPE-E.
(29) Below, an exemplary windshield wiper device will be described, for which the method described herein for reducing material creep processes is particularly advantageous. In principle, the method described herein may however also be used for other windshield wiper devices.
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(31) Both the upper part 10 and the lower part 12 are, or may be designed as, flexible beams which, in
(32) In some embodiments that may be combined with the other embodiments described here, for the upper part 10 and/or the lower part 12, a material is used which has a modulus of elasticity which lies in a range between 0.005 kN/mm.sup.2 and 0.5 kN/mm.sup.2, in particular 0.01 kN/mm.sup.2 and 0.1 kN/mm.sup.2. This makes it possible to realize suitable flexibility of the upper part 10 and of the lower part 12. Together with a suitably designed cross-sectional area of the upper part 10 and of the lower part 12, optimum bending stiffness is thus realized. The upper part 10 and the lower part 12 are arranged so as to be situated opposite one another. Both ends of the upper part 10 are fixedly connected, at outer connecting positions 14 and 16, to in each case one end of the lower part 12. Otherwise, the upper part 10 and the lower part 12 are spaced apart from one another.
(33) The upper part 10 and the lower part 12 are connected to one another by connecting elements 18. In particular in the basic position of the wiper blade 2, said connecting elements run approximately transversely to the longitudinal extent 8 of the wiper blade 2. The connecting elements 18 are fastened by way of rotary joints 20 to inner longitudinal sides, which face toward one another, of the upper part 10 and of the lower part 12. The rotary joints 20 are in this case hinges. In particular, the rotary joints 20 may be in the form of film hinges. This is advantageous in particular if upper part 10, lower part 12 and/or connecting elements 18 are produced from a plastics material or are coated with a suitable plastics material.
(34) In typical embodiments which are described here and which may be combined with other embodiments described here, a rotary joint is selected from the group comprising: a hinge, a film hinge, a narrowing of the material for the purposes of generating a relatively low stiffness along a torsion axis, a joint with an axis of rotation, and a means for connecting the upper part to the connecting element or for connecting the lower part to the connecting element, which means permits the displacement of the lower part relative to the upper part along the longitudinal extent, etc.
(35) Embodiments in which the joint is provided by way of a film hinge thus make it possible to provide the joints for a fin-ray wiper in a very simple manner. The wiper blade 2 may be provided in unipartite, in particular ready-from-the-mold form. In typical embodiments, the film hinges exhibit a high level of extensibility. This may be realized for example by way of a material selected from the group PP, PE, POM and PA. Alternatively, the film hinges may be produced from one or more materials from a group comprising: TPE (thermoplastic elastomer), for example TPE-S, TPE-O, TPE-U, TPE-A, TPE-V and TPE-E.
(36) The connecting elements 18 are spaced apart from one another along the longitudinal extent of the wiper blade 2. The spacings between in each case two adjacent connecting elements 18 are equal. Said spacings may however also be selected so as to differ. The spacings are advantageously less than 50 mm, in particular less than 30 mm. In this way, it is possible to ensure a particularly high level of flexibility of the windshield wiper device, in particular of its lower part, and good adaptation to the curvature and changes in curvature of the windshield to be wiped.
(37) In
(38) In
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(40) Owing to the construction of the embodiments described here, it is the case that, when a force is exerted on the lower part (by the windshield 4), the lower part bends in the direction from which the force acts. This is realized by way of the connection of the upper part 10 and of the lower part at connecting position 14 and/or 16, the shape, and by way of rotary joints at the connection between the connecting elements and the upper part and lower part.
(41) In the illustration as per
(42) A windshield wiper device as per embodiments described here utilizes the effect of tailfins of certain fish species, which, under the action of lateral pressure, do not deflect in the direction of the pressure but curve in the opposite direction, that is to say in the direction from which the pressure originates. This principle is also referred to as the fin-ray principle. In this way, a windshield wiper device as per the embodiments described herein has the advantage of improved adaptation to a windshield of a motor vehicle. In the case of a conventional windshield wiper blade, the upper part thereof is conventionally rigid, that is to say is not designed to be flexible.
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(46) Both in
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(48) In embodiments of the disclosure that may be combined with other embodiments, the width of the wiper blade 2 increases from the outer connecting positions in the direction of the fastening part 30 or of the bracket 6, by which the wiper blade can be fastened to the windshield wiper arm. In
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(51) According to a further aspect of the present invention, the windshield wiper device as described by way of example in conjunction with
(52) According to the method described herein, it is possible for material creep processes of a windshield wiper device, in particular of a fin-ray windshield wiper device, in particular a primary creep behavior, after final installation of the windshield wiper device on a vehicle to be effectively reduced. It is thus possible for a windshield wiper device to be provided which exhibits substantially constant material characteristics during its use, such that a high and constant level of wiping quality of the windshield wiper device can be ensured.