Hidden Insect Screen System for Double Hung, Tilt-to-Clean Windows
20180010387 ยท 2018-01-11
Inventors
Cpc classification
E06B3/4415
FIXED CONSTRUCTIONS
E06B7/2312
FIXED CONSTRUCTIONS
E06B3/5063
FIXED CONSTRUCTIONS
International classification
E06B7/22
FIXED CONSTRUCTIONS
Abstract
A hidden insect screen system for tilt-to-clean, double hung windows whereby raising the bottom sash (104) causes resultant opening to fill with insect screen (115a) dispensed from an ordinary self-storing roller mechanism (114) mounted inside bottom rail (109) of said sash and whereby lowering the upper sash (105) causes resultant opening to fill with insect screen (115b) dispensed from an ordinary self-storing roller mechanism (122) mounted inside window head frame (103), all furnished such that vertical edges of the screens are protected from insect passage by contacting weatherstrip-like edge seals (127), and arranged such that insect protection is maintained with minimal interruption when each sash is tilted and its glazing is cleaned, the lower end of the upper screen being attached so as to be quickly repositioned from top to bottom of said upper sash.
Claims
1. (canceled)
2. (canceled)
3. In a double-hung window with sashes equipped to accommodate cleaning of said sashes' exterior surfaces from inside a building by tilting said sashes inward as said sashes rotate about their bottoms, an apparatus for preventing flying insects from passing through an opening or openings in the window created as a result of operating an upper sash, a lower sash or both sashes for ventilation, as well as for preventing the passage of flying insects through the window after an upper sash or a lower sash is tilted to accommodate said cleaning, said window comprising an upper sash and a lower sash, with the upper sash being located to the weather-side of the lower sash, said sashes operating for ventilation by moving vertically, upward and downward, within a rectangular frame comprised of a horizontally oriented head member perpendicularly attached at each end to a vertically oriented jamb member, each of which said jamb members is perpendicularly attached at its lower end to an end of a horizontally oriented sill member, with each sash comprised of rectangular sections of glazing enclosed roundabout by a horizontally oriented top rail member perpendicularly attached at each end to a vertically oriented stile member whose lower end is perpendicularly attached to an end of a horizontally oriented bottom rail member, said window frame members and sash members having surfaces identifiable as top, bottom, weather-side and room-side according to their orientation when said sashes are installed for ventilation and not tilted for cleaning, with vertical movement of said sashes controlled and guided by balance devices supporting pivot devices, said pivot devices being attached to provide said sashes with rotation about their bottoms, with said sashes having latches preventing said sashes from tilting toward the room-side until cleaning of the weather-side of said sashes is to be performed, with said jamb members possessing jamb shoulders, said shoulders being vertical elements extending the height of a jamb member, from window sill to window head, and projecting horizontally out from said jamb to overlap a portion of a weather-side face of a sash in order to provide a means to guide movement of a sash and to provide a baffle to mitigate against entry of wind and precipitation into the window and the building through the space between a sash and a jamb member, said window being with or without, according to the window manufacturer's predilection, sash stops, said sash stops being horizontal members extending from jamb to jamb and attached to said head member or to said sill member, adjacent to sashes, to baffle against entry of wind and precipitation into the window and the building, and with said window being replete with weatherstripping of various types and arrangements as furnished by the window's manufacturer to exclude wind and precipitation, said flying insect excluding apparatus comprising: a. an upper insect screen consisting of a first section of insect screen fabric in a first rectangular shape, said upper insect screen having a topmost horizontal end attached along the rollup shaft of a first screen rollup assembly commercially marketed for self-storage of insect screen fabric, said first screen rollup assembly being of a length sufficient to keep said first screen fabric taut between the vertical edges of said first screen fabric, with said first screen rollup assembly being mounted inside of and spanning the length of a longitudinal cavity running the length of the window frame head member, and with said first insect screen fabric having a bottom horizontal end attached along a screen rail, all arranged whereby operating an upper sash to create an opening for ventilation, by moving said upper sash downwards away from contact with said window frame head member, causes said first insect screen fabric to unroll from said first screen rollup assembly and to fill said ventilation opening with a portion of said first screen fabric stretched taut due to the tension inherent in said first screen rollup assembly and due to the screen rail being attached to said upper sash as described below in paragraph e.; b. a lower insect screen consisting of a second section of insect screen fabric in a second rectangular shape, said second screen fabric having a lowermost horizontal edge attached along the window sill from proximate to one window jamb to proximate to the opposing window jamb and having a topmost horizontal edge attached along the rollup shaft of a second screen rollup assembly commercially marketed for self-storage of insect screen fabric, said second screen rollup assembly being of a length sufficient to keep said second screen fabric taut between the vertical edges of said second screen fabric, with said second rollup assembly being mounted inside of and spanning the length of a longitudinal cavity inside a bottom rail of a lower sash, all arranged whereby operating a lower sash to create an opening for ventilation, by moving said lower sash upwards from contact with a window sill, causes said second insect screen to unroll from said second screen rollup assembly and to fill said ventilation opening with a portion of said second screen fabric stretched taut due to the tension inherent in said second screen rollup assembly, with said second insect screen arrangement also causing, during the tilt-operation of said lower sash preparatory to cleaning weather-side surfaces of said lower sash, any gap occurring between said window sill and the bottom of said lower sash to be filled with a taut portion of said second screen fabric; c. a first edge seal consisting of a first straight section of weatherstripping bearing a first weather excluding element extending from sill member to head member, said first edge seal being mounted vertically along each window jamb, including any said jamb shoulder incorporated into said jamb, in a location whereby said first edge seal does not interference with free movement of said upper sash during said upper sash's operation for ventilation and whereby said first weather excluding element maintains continuous contact with a region immediately adjacent to said upper screen fabric's vertical edge when said upper sash is operated for ventilation, such contact thereby preventing flying insects from passing between said window jamb and said upper insect screen fabric when said upper sash is operated for ventilation as well as when said upper sash is placed in a more-or-less horizontal position established by the window's manufacturer for accommodating cleaning of the weather-side surfaces of said upper sash; d. a second edge seal consisting of a second straight section of weatherstripping bearing a second weather excluding element extending from said sill member to at least the elevation of the bottom of said lower sash when said lower sash is in its uppermost ventilating position, said second edge seal being mounted vertically along each window jamb, including any said jamb shoulder incorporated into said jamb, in a location whereby said second edge seal does not interference with free movement of said lower sash during said lower sash's operation for ventilation and whereby said second weather excluding element maintains continuous contact with a region immediately adjacent to said lower screen fabric's vertical edge, such contact thereby preventing flying insects from passing between said window jamb and said lower insect screen fabric when said lower sash is operated for ventilation as well as when said lower sash is placed in a more-or-less horizontal position established by the window's manufacturer for accommodating cleaning of weather-side surfaces of said lower sash; e. a screen rail, attached to the bottom horizontal end of said first screen fabric, said screen rail being of a length and cross-section sufficient to keep said attached first screen fabric taut between the vertical edges of said first screen fabric, said screen rail being positioned horizontally and to the weather-side of the upper sash by a rigid bracket attached proximate to each longitudinal end of said screen rail, said bracket being pivotally engaged to a trackway provided to said upper sash and said bracket being arranged to locate said screen rail proximate to the top rail of said upper sash when said upper sash is open for ventilation; f. a trackway providing a means for said screen rail bracket to be guided as said screen rail brackets transition said screen rail from an uppermost portion of said upper sash to a lowermost portion of said upper sash during the tilting of an upper sash for cleaning of the weather-side surfaces of said upper sash, the tension in the first rollup screen assembly pulling on said first screen fabric and, accordingly, said screen rail, said trackway being aligned plumb vertical when said upper sash is positioned plumb vertical for up and down ventilating operation, one trackway being furnished for each said bracket; g. a fin baffle, of a length matching the width of a sash, attached to said sash from within a horizontal longitudinal cavity provided between the bottom rail of the upper sash and the top rail of the lower sash when said rails are immediate to one another as when the window is closed against ventilation, said cavity being where said fm baffle remains until said bottom rail passes said top rail in the process of a sash being operated for ventilation, whereupon said fin baffle, being comprised as a flexible fin member, un-flexes and extends horizontally out from said cavity, and by being of sufficient horizontal width to continuously contact the opposing sash, including glazing, and by possessing a profile at the outermost longitudinal edge of said fin baffle that matches the cross-sectional profile of the opposing sash, as taken through the glazing of said sash and inline with said longitudinal edge, said fin baffle thereby seals off the gap occurring between said sashes at that time; and h. an auxiliary baffle formed as a fin attached horizontally along a bottom rail of the lower sash at its weather-side, extending from window jamb to window jamb and projecting more or less perpendicular from said weather-side, said auxiliary baffle possessing a profile at its weathermost longitudinal edge matched to the cross-sectional profile of said upper sash, as taken through the glazing of said upper sash and inline with said longitudinal edge when both sashes are tilted and located into the positions designated by the window's manufacturer for cleaning of said upper sash, said auxiliary baffle being of such dimensions and of such flexibility that when both sashes are positioned for said cleaning, said auxiliary baffle may continuously contact said upper sash, including glazing, and thereby seal off any gap that would otherwise let flying insects pass between the sashes, said auxiliary baffle providing its seal irrespective of inaccuracies in the positioning of said sashes during cleaning operations due to the flexibility of said auxiliary baffle.
4. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said weather excluding element in said edge seals is primarily comprised of fibrous pile.
5. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said weather excluding element in said edge seals is primarily a flexible fin with its exposed longitudinal edge oriented vertically.
6. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said weather excluding element in said edge seals is primarily a fibrous brush having fibers of such static propensity, form and spacing as to induce the vertical edge of said screen fabric to enmesh within or cling to or to enmesh within and cling to said fibers as said screen fabric moves in the process of a sash being operated for ventilation.
7. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said weather excluding element in said edge seals is primarily a magnet; and b. said screen fabric is furnished with a plurality of magnetic threads in a region immediately adjacent to said vertical edge of said screen fabric, whereby the attraction of said magnetic threads to said magnetic weather excluding element causes said screen fabric to become attached to said edge seal.
8. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said trackway is recessed into said upper sash along the weather-side of said upper sash and is formed as a straight, longitudinal hollow structure of uniform cross-section spatially connected to a weather-side surface of said upper sash by means of an open channel, said channel providing a way for said bracket to engage said trackway throughout the length of said trackway.
9. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said trackway is located on the weather-side face of said upper sash with the structures forming the trackway extending out from said face.
10. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said trackway is recessed into said upper sash along the surfaces of said upper sash that are immediate to the space between said upper sash and the adjacent window jamb.
11. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, wherein: a. said trackway is straight throughout its length.
12. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, further comprising: a. a means of locking the location of said screen rail bracket after said screen rail bracket transitions said trackway to the trackway end proximate to the bottom of said upper sash and meets the obstruction of a track end stop, said locking being required to maintain a vertical edge of said first screen fabric in contact with said weather excluding element during the washing of the weather-side surfaces of said upper sash, said locking being obtained by any of numerous arrangements, such as a rigid strut pivotally engaged to the top of said bracket whereby said strut, by manual manipulation, is pivoted away from said bracket and engaged in an adjacent recess in said upper sash, and such as a rigid rod encased in said screen rail whereby said rod, by manual manipulation, is slid out horizontally to engage a recess in the adjacent jamb;
13. An embodiment of the apparatus for preventing passage of flying insects according to claim 8, further comprising: a. a slight bend furnished to said trackway in the region proximate to the bottom end of said trackway, which bend results in the clearance between said screen rail and the weather-side of said upper sash that is characteristic throughout the majority of the length of said trackway, during said translation of said screen rail, to diminish until, at the edge joining the weather-side and bottom side of said bottom rail of said upper sash, said clearance is zero, preventing said screen rail from passing said bottom rail edge when a screen rail bracket translates along said trackway and reaches the trackway's extremity nearest its bottom end, until said block is overcome by a manual force applied to said screen rail parallel to the sill and toward the outside of the building, said force elastically reshaping said screen rail until said screen rail passes said bottom rail edge and then, when said manual force is withdrawn in a manner to permit said screen rail to regain its original shape while said screen rail remains to the weather-side of said bottom rail edge, said bottom rail edge blocks said screen rail from passing back over said bottom rail edge, due to the tension applied to said screen rail by said first screen fabric under tension from said first screen fabric rollup assembly, thereby locking said screen rail from movement and placing each end of said screen rail into immediate proximity of a jamb shoulder located to the weather-side of said upper sash, thus placing a vertical edge of said upper screen fabric into continuous contact with said weather excluding element of a first edge seal and thereby preventing passage of flying insects between said upper insect screen fabric and an adjacent jamb, said lock being maintained until manual force is applied to said screen rail in a direction opposite to the direction of the force applied to engage said screen rail beyond said bottom rail edge, said second application of force un-engaging the screen rail so that said upper sash is free to be tilted back into a vertical position and made ready to control ventilation.
14. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, further comprising: a. at least one screen rail upper catch to attach said screen rail to the top of said upper sash, which, when it is time to tilt said upper sash for cleaning of its weather-side surfaces, is manually detached from said upper sash and, after the tilting of said upper sash is complete, the protection against flying insects is re-established for the cleaning process by manually engaging said at least one screen rail upper catch with at least one screen rail lower catch furnished to the weather-side of said upper sash along the lower rail of said upper sash, said at least one screen rail lower catch being positioned such that after said at least one screen rail upper catch is engaged to said at least one screen rail lower catch, a vertical edge of said upper screen fabric is aligned to and in continuous contact with the weather excluding element of a first edge seal.
15. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, further comprising: a. an enclosure attached to the top side of a sill, along the length of said sill's room-side, said enclosure housing said second screen rollup assembly with its rollup shaft attached along the lower horizontal end of said second screen fabric, with the topmost horizontal end of said second screen fabric attached along the room-side of the bottom portion of a bottom rail of a lower sash, from one end of said bottom rail to its other end, the weather-side of said enclosure being furnished with an opening for passage of said second screen fabric as said second screen fabric is rolled up on and rolled out from said second rollup assembly during the movement of said lower sash for ventilation.
16. An embodiment of the apparatus for preventing passage of flying insects according to claim 3, further comprising: a. an enclosure attached to the top side of a sill, along the length of said sill's room-side, said enclosure housing said second screen rollup assembly with its rollup shaft attached along the lower horizontal end of said second screen fabric, with the topmost horizontal end of said second screen fabric attached along the weather-side of the bottom portion of a bottom rail of a lower sash, from one end of said bottom rail to its other end, said enclosure being furnished at its weather-side with a horizontal slot for passage of said second screen fabric as said second screen fabric is rolled up on and rolled out from said second rollup assembly during the movement of said lower sash for ventilation; and b. a rigid screen guide bar attached from window jamb to window jamb, whereby said second screen fabric is guided across and in contact with the window sill during the movement of said lower sash for ventilation and the vertical edge of said lower screen fabric is placed in continuous contact with the weather exclusion element of said second edge seal.
17. An embodiment of the apparatus for preventing passage of flying insects according to claim 14, further comprising: a. an enclosure attached to the top side of a sill, along the length of said sill's room-side, immediately proximate to the room-side of said lower sash when said lower sash is closed against ventilation, said enclosure housing said second screen rollup assembly whose rollup shaft is attached along the lower horizontal end of said second screen fabric, with the topmost horizontal end of said second screen fabric attached along the room-side of the bottom portion of a bottom rail of a lower sash, from one end of said bottom rail to its other end, the weather-side of said enclosure being furnished with an opening for passage of said second screen fabric as said second screen fabric is rolled up on and rolled out from said second rollup assembly during the movement of said lower sash for ventilation.
18. An embodiment of the apparatus for preventing passage of flying insects according to claim 14, further comprising: a. an enclosure attached to the top side of a sill, along the length of said sill's room-side, said enclosure housing said second screen rollup assembly whose rollup shaft is attached along the lower horizontal end of said second screen fabric, with the topmost horizontal end of said second screen fabric attached along the weather-side of the bottom portion of a bottom rail of a lower sash, from one end of said bottom rail to its other end, said enclosure being furnished at its weather-side with a horizontal slot for passage of said second screen fabric as said second screen fabric is rolled up on and rolled out from said second rollup assembly during the movement of said lower sash for ventilation; and b. a rigid screen guide bar attached from window jamb to window jamb, whereby said second screen fabric is guided across and in contact with the window sill during the movement of said lower sash for ventilation and the vertical edge of said second screen fabric is placed in continuous contact with the weather exclusion element of the second edge seal.
Description
DRAWINGS
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DETAILED DESCRIPTIONS OF DRAWINGS
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Reference Numerals
[0069] 100 room side [0070] 101 weather side [0071] 102 sill [0072] 103 head member of window frame [0073] 104 bottom sash [0074] 105 upper sash [0075] 106 bottom rail of upper sash [0076] 107 top rail of upper sash [0077] 108 top rail of bottom sash [0078] 109 bottom rail of bottom sash [0079] 110 fixed glazing stop [0080] 111 removable glazing stop [0081] 112 glazing [0082] 113 sill baffle [0083] 114 bottom rollup screen assembly [0084] 115 insect screen fabric [0085] 115a insect screen fabric for lower sash [0086] 115b insect screen fabric for upper sash [0087] 116 insect screen attachment [0088] 117 cavity enclosure [0089] 118 cavity seal [0090] 119 weatherstripping [0091] 120 jamb shoulder [0092] 121 fin baffle [0093] 122 upper rollup screen assembly [0094] 123 screen rail [0095] 124 jamb member of window frame [0096] 125 trackway [0097] 126 sash balance/guide [0098] 127 edge seal [0099] 127a pile type edge seal [0100] 127b fin type edge seal [0101] 127c brush type edge seal [0102] 128 head baffle [0103] 129 pivoting end bracket [0104] 130 track [0105] 131 pivot [0106] 132 sliding shoe [0107] 133 auxiliary baffle [0108] 134 track end stop [0109] 135 sill extension [0110] 136 detachable screen rail [0111] 137 screen rail upper catch [0112] 138 screen rail lower catch [0113] 139 rigid rod [0114] 140 Not Used [0115] 141 stile [0116] 142 tilt release and upper guide [0117] 143 screen guide bar [0118] 144 manual force [0119] 145 extruded aluminum enclosure
OPERATION
[0120] As bottom sash 104 is lifted to open the window for ventilation, fabric insect screen 115a, being attached by various means 116 along sill 102, is pulled off of its ordinary rollup screen assembly 114 hidden in bottom rail 109 of said sash while the inherent construction of said rollup assembly keeps said screen fabric taut and engaged with edge seals 127. As either or both of the sashes open, fin baffle 121, stored between meeting rails 106 and 108, extends to fill the gap created between the glazing 112 and said adjacent sash as a sash is opened.
[0121] As upper sash 105 is lowered to open the window for ventilation, its fabric insect screen 115b, by being attached along the top of said sash by way of screen rail 123 and its end brackets 129, is pulled off of its ordinary rollup assembly 122, hidden in head member 103 of the frame of said window, while the inherent construction of said rollup assembly keeps said screen fabric taut and engaged with edge seals 127 shown in
[0122] When it is time to clean the windows, upper sash 105 is lowered until it is proximate to sill 102, extending its screen fabric 115b so as to provide a barrier to insect intrusion all across the window. Then lower sash 104 is lifted an inch or two and tilted inward, as is customary for tilt-to-clean windows, which tilting automatically fills the gap between said sash and sill 102 with screen fabric 115a; and, in case the bottom rail 106 of said upper sash is not in contact with said sill, fin baffle 121 ensures closure against insect intrusion by contacting the lower screen fabric 115a.
[0123] After the cleaning of lower sash 104 is complete, upper sash 105 is prepared for cleaning by being raised a few inches and tilted inward, as is customary for tilt-to-clean windows. The tension in attendant fabric 115b causes screen rail 123 to rotate about its pivoting end brackets 129, away from head rail 107 and, as said sash continues to tilt into its cleaning position, the tension in said fabric starts to pull each said pivoting end bracket along the length of track 130, said track being included into each vertical stile 141 of said sash. The friction involved in such transport will require manual force 144 be exerted in order for said pivoting end brackets to transcend the entire distance of said tracks and such force will need to be exerted further in order to latch said screen rail so that, by being latched, said screen rail may maintain each screen edge in proximity to the edge seal 127 at each jamb, resealing the vertical edges of said fabric against flying insect intrusion.
[0124] The means of accomplishing said latching may be any convenient arrangement; however, for the sake of illustrating that a latch mechanism may be readily provided, even one not requiring the use of tools in order to be effectual, a latching mechanism is presented herein, it being a result of each said track being bent slightly as it passes bottom rail 106 of said sash, said bend making the distance between the track and the weather side 101 of said sash greater relative to that same distance along the majority of said track and, thus, when each said pivoting end bracket 129 meets stop 134 at the end of each said track, the distance between the bottom of screen rail 123 and pivot 131 for said end brackets is found to be slightly less than the distance between said pivot and the weather side 101 face of said bottom rail, just enough less such that when said screen rail is manually pressed toward the weather side 101, the elasticity of the components and their joints allows the bottom of said screen rail to pass over the outside corner edge of said bottom rail, snapping screen rail 123 into a fixed position snug to shoulder 120 in jamb 124.
[0125] With said screen rail being latched into place, said screen fabric in combination with fin baffle 121, auxiliary baffle 133 and the screen fabric for the lower sash 115a, seal off the window against flying insects while upper sash 105 is cleaned.
[0126] When the glass cleaning process is complete, said screen rail is unlatched from bottom rail 106 by pulling up on the top of upper sash 105 and rotating the outer lower horizontal corner of said sash until said corner is forced under the bottom of said screen rail, or said screen rail may be unlatched by pulling on the top of said screen rail.
[0127] Then as said sash is manually tilted back up into its primary, vertical position, the tension in screen fabric 115b provided by upper screen rollup assembly 122, draws said screen rail to the top of upper sash 105, completing the tilt-to-clean cycle.
[0128] Alternately, in order to move upper screen fabric 115b out of the way of cleaning upper sash 105, a somewhat differently configured screen rail 136 may be manually transported from the top to the bottom of the weather side 101 of said sash by unclipping catches 137 used to attach said screen fabric to the top of said rail and then reclipping said screen rail to catches 138 at the bottom of said sash, said catches being composed of any number of mating clip arrangements.
CONCLUSION, RAMIFICATIONS AND SCOPE
[0129] Accordingly, the reader will see that double hung windows of the tilt-to-clean variety can be conveniently protected against flying insect intrusion with rollup screens stored out of view in the window construction when sashes are closed, and that when sashes are opened for ventilation, those openings automatically fill with insect screen, and the reader will see that such protection continues to be afforded even when the sashes are tilted for cleaning, except for, at most, a few seconds when one or two simple, tool-less procedures may be required to reposition the upper screen. Thus, the convenience of tilt-to-clean windows is enhanced by providing clearer views for room occupants when the sashes are closed and screens are not needed.
[0130] Although the descriptions above provide much specificity, they should not be construed as limiting the scope of the embodiments but as merely providing illustrations of several embodiments. For example, the screen rail may be latched into its necessary positions by any of a wide variety of devices and arrangements, and the screen fabrics may be located toward the room side or the weather side of the window assembly according to what a window manufacturer thinks is suitable to integrate edge seals into the geometries of its jamb and sash profiles.