Curtain airbag device mounting structure and curtain airbag deployment method
10723306 ยท 2020-07-28
Assignee
Inventors
Cpc classification
H01L21/76885
ELECTRICITY
E04B2/38
FIXED CONSTRUCTIONS
B65D51/1611
PERFORMING OPERATIONS; TRANSPORTING
A61B5/15134
HUMAN NECESSITIES
B01J2220/86
PERFORMING OPERATIONS; TRANSPORTING
H01L2221/1026
ELECTRICITY
B62J1/08
PERFORMING OPERATIONS; TRANSPORTING
F16C33/745
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A46B11/0082
HUMAN NECESSITIES
B62D25/147
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/77821
ELECTRICITY
B65G41/008
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/0435
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/78263
ELECTRICITY
H01L2224/78756
ELECTRICITY
E04B2/52
FIXED CONSTRUCTIONS
A47F11/02
HUMAN NECESSITIES
B62D25/2036
PERFORMING OPERATIONS; TRANSPORTING
B60R21/232
PERFORMING OPERATIONS; TRANSPORTING
G02F1/13394
PHYSICS
E04B2/56
FIXED CONSTRUCTIONS
E04B2/72
FIXED CONSTRUCTIONS
B60R21/21
PERFORMING OPERATIONS; TRANSPORTING
B60H1/243
PERFORMING OPERATIONS; TRANSPORTING
H01L29/7396
ELECTRICITY
G02B6/4438
PHYSICS
H01L2224/78502
ELECTRICITY
B60J5/0479
PERFORMING OPERATIONS; TRANSPORTING
E04C1/00
FIXED CONSTRUCTIONS
G09F15/00
PHYSICS
E04G13/02
FIXED CONSTRUCTIONS
B60R21/213
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/48477
ELECTRICITY
H05K2203/0415
ELECTRICITY
B01J19/0093
PERFORMING OPERATIONS; TRANSPORTING
B60J2005/0475
PERFORMING OPERATIONS; TRANSPORTING
B66F7/02
PERFORMING OPERATIONS; TRANSPORTING
B62K19/36
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/78352
ELECTRICITY
H01L2224/78349
ELECTRICITY
B60J7/0076
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/78821
ELECTRICITY
F16K99/0017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L2224/78282
ELECTRICITY
H01L21/76208
ELECTRICITY
H01H35/30
ELECTRICITY
H01L2224/78252
ELECTRICITY
H01L2224/85169
ELECTRICITY
H01L2225/1058
ELECTRICITY
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
H10N70/826
ELECTRICITY
E04B2002/567
FIXED CONSTRUCTIONS
E05B83/38
FIXED CONSTRUCTIONS
H01L2224/40477
ELECTRICITY
F16M11/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2/24
FIXED CONSTRUCTIONS
B60H1/265
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/78725
ELECTRICITY
A61B5/151
HUMAN NECESSITIES
H01L2224/78266
ELECTRICITY
A47F5/05
HUMAN NECESSITIES
H01L2224/78735
ELECTRICITY
H01L2224/78705
ELECTRICITY
B22D11/06
PERFORMING OPERATIONS; TRANSPORTING
H01L2224/78745
ELECTRICITY
H01L2224/78702
ELECTRICITY
B62J2001/085
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/232
PERFORMING OPERATIONS; TRANSPORTING
E04B2/38
FIXED CONSTRUCTIONS
A61B5/151
HUMAN NECESSITIES
H01H35/30
ELECTRICITY
B60R13/02
PERFORMING OPERATIONS; TRANSPORTING
H05K7/20
ELECTRICITY
B62J1/08
PERFORMING OPERATIONS; TRANSPORTING
A61B5/02
HUMAN NECESSITIES
B65G41/00
PERFORMING OPERATIONS; TRANSPORTING
E04B2/72
FIXED CONSTRUCTIONS
E04C1/00
FIXED CONSTRUCTIONS
B60R21/213
PERFORMING OPERATIONS; TRANSPORTING
B23K20/00
PERFORMING OPERATIONS; TRANSPORTING
B22D11/06
PERFORMING OPERATIONS; TRANSPORTING
E04G13/02
FIXED CONSTRUCTIONS
B01J19/00
PERFORMING OPERATIONS; TRANSPORTING
E05B83/38
FIXED CONSTRUCTIONS
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
B65D51/16
PERFORMING OPERATIONS; TRANSPORTING
G05D23/12
PHYSICS
A46B11/00
HUMAN NECESSITIES
A61M5/14
HUMAN NECESSITIES
A47F5/05
HUMAN NECESSITIES
B66F7/02
PERFORMING OPERATIONS; TRANSPORTING
B60J10/777
PERFORMING OPERATIONS; TRANSPORTING
B60H1/26
PERFORMING OPERATIONS; TRANSPORTING
B60J7/00
PERFORMING OPERATIONS; TRANSPORTING
E04B2/24
FIXED CONSTRUCTIONS
A47F5/10
HUMAN NECESSITIES
B01J29/04
PERFORMING OPERATIONS; TRANSPORTING
F16K99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G09F15/00
PHYSICS
B62K19/36
PERFORMING OPERATIONS; TRANSPORTING
B60H1/24
PERFORMING OPERATIONS; TRANSPORTING
F16C33/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B62D25/14
PERFORMING OPERATIONS; TRANSPORTING
E04B2/56
FIXED CONSTRUCTIONS
E04B2/52
FIXED CONSTRUCTIONS
F16M11/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B6/44
PHYSICS
B60R21/21
PERFORMING OPERATIONS; TRANSPORTING
H01L21/768
ELECTRICITY
H01L29/739
ELECTRICITY
H01L21/762
ELECTRICITY
Abstract
A curtain airbag device mounting structure includes: a first pillar forming a part of a front pillar and extends substantially along a vehicle height direction; a second pillar forming another part of the front pillar, the second pillar being disposed on a rear side of a vehicle relative to the first pillar at a predetermined distance from the first pillar and extending substantially along the vehicle height direction; a transparent member bridged between the first pillar and the second pillar; and a curtain airbag device including a curtain airbag stored along a roof side rail and the second pillar, the curtain airbag being configured to inflate and deploy in a curtain-like fashion over a side portion of a cabin of the vehicle in case of a collision of the vehicle.
Claims
1. A curtain airbag device mounting structure comprising: a first pillar that is a part of a front pillar and extends substantially along a vehicle height direction; a second pillar that is another part of the front pillar, the second pillar being disposed on a rear side of a vehicle relative to the first pillar at a predetermined distance from the first pillar and extending substantially along the vehicle height direction; a transparent member that is bridged between the first pillar and the second pillar and enables an outside of the vehicle to be viewed from a driver seat; a curtain airbag device including a curtain airbag stored along a roof side rail and the second pillar, the curtain airbag being configured to be supplied with gas to inflate and deploy in a curtain-like fashion over a side portion of a cabin of the vehicle in case of a collision of the vehicle; and a front pillar garnish attached to a vehicle interior side of the front pillar, the front pillar garnish including a front-side garnish and a rear-side garnish, the front-side garnish being attached to the first pillar, the rear-side garnish being attached to the second pillar, the rear-side garnish being configured to cover the curtain airbag from a vehicle interior side of the curtain airbag and to hold the curtain airbag in a state in which the curtain airbag is apart from the second pillar.
2. The curtain airbag device mounting structure according to claim 1, wherein the rear-side garnish is attached to the second pillar via a tether clip.
3. The curtain airbag device mounting structure according to claim 2, wherein: the front-side garnish includes an extension portion at an upper end portion of the front-side garnish in the vehicle height direction, the extension portion extending toward the rear side of the vehicle, and including a rear end portion covered by an upper end portion of the rear-side garnish in the vehicle height direction; and the tether clip is attached to the extension portion at a position corresponding to the extension portion in the rear-side garnish.
4. The curtain airbag device mounting structure according to claim 1, wherein each of the front-side garnish and the rear-side garnish has a U-shape in a section orthogonal to a longitudinal direction of the front pillar and at least one of a wire harness and a hose is held between the front-side garnish and the first pillar, and a part of the curtain airbag device is stored between the rear-side garnish and the second pillar.
5. The curtain airbag device mounting structure according to claim 1, wherein the second pillar includes a reaction force surface at a part on a vehicle interior side of the second pillar, the part of the second pillar facing the curtain airbag, a thickness direction of the reaction force surface being substantially along a vehicle width direction.
6. The curtain airbag device mounting structure according to claim 5, wherein the second pillar includes: a pillar inner panel that is a part of the second pillar and has a L-shape in a section orthogonal to a longitudinal direction, the L-shape being formed by the reaction force surface and a extending surface, the extending surface extending outward in the vehicle width direction from the reaction force surface; and a pillar outer panel that is another part of the second pillar, an end surface of at least one of end portions of the pillar inner panel in a direction orthogonal to a longitudinal direction of the pillar inner panel being in contact with a surface of an end portion of the pillar outer panel in a direction orthogonal to a longitudinal direction of the pillar outer panel.
7. The curtain airbag device mounting structure according to claim 1, wherein a part of the second pillar includes a substantially flat surface, the part of the second pillar facing the curtain airbag.
8. A curtain airbag deployment method, the curtain airbag deployment method performable by a structure mounting a curtain airbag device including a rear-side garnish that is a part of a front pillar garnish and has a U-shape that opens to a front pillar side in a section orthogonal to a longitudinal direction, the U-shape being formed by a first side wall portion and a second side wall portion facing the first side wall portion, a curtain airbag stored in a folded state between the rear-side garnish and a pillar inner panel, and an inflator that activates to supply a gas to the curtain airbag upon detection or prediction of a collision of a relevant vehicle, the curtain airbag deployment method comprising: (a) holding the rear-side garnish in a state in which the rear-side garnish is apart from the front pillar via initial inflation of the curtain airbag caused by the activation of the inflator; (b) after the initial inflation, causing the curtain airbag to inflate and deploy from a gap between the rear-side garnish and the front pillar while pressing the first side wall portion and the second side wall portion of the rear-side garnish apart from each other; and (c) after the step of (b), inflating and deploying the curtain airbag toward an inner side of an interior of the vehicle from between the first side wall portion and the second side wall portion pressed apart from each other to inflate and deploy the curtain airbag in a curtain-like fashion over a side portion of the interior of the vehicle while withdrawing the rear-side garnish.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF EMBODIMENTS
(9) An embodiment of a curtain airbag device mounting structure according to the present disclosure will be described below with reference to
(10) As illustrated in
(11) On the vehicle front side relative to the vehicle seat 16, a front windshield (hereinafter simply referred to as front windshield) 18 is provided. The front windshield 18 is a transparent window member that separates the inside of the cabin 14 and the outside of the cabin 14 from each other, and has a thickness substantially in the front-rear direction of the vehicle, and is further inclined toward the rear side of the vehicle further on the upper side of the vehicle in side view. An upper end portion of the front windshield 18 is connected to a front header (not illustrated) forming a front end portion of a roof including a roof panel 19 (see
(12) The front windshield 18 is formed so as to have a constant thickness, and has a gently curved shape such that an intermediate part, in the width direction of the vehicle, of the front windshield 18 projects toward the front side of the vehicle. Paired left and right A-pillars 24 are provided on respective outer sides, in the width direction of the vehicle, of the front windshield 18 and the front sides of respective front doors 22 each including a front side window 20.
(13) The paired left and right A-pillars 24 each extend along a relevant end portion, in the width direction of the vehicle, of the front windshield 18, substantially with the vehicle height direction as a longitudinal direction thereof. In other words, the paired left and right A-pillars 24 are inclined toward the rear side of the vehicle further on the upper side of the vehicle. Hereinafter, description of the A-pillar 24 on the front passenger seat side will be provided; however, the A-pillar 24 on the opposite side of the front passenger seat (driver's seat) has a configuration that is similar to that of the A-pillar 24 on the front passenger seat side.
(14) As illustrated in
(15) At the weld portions 39, respective end portions 36A, 36B in a lateral direction of the first pillar inner panel 36 is laid on and welded to respective flat surfaces 42, 43, which are flat surfaces in an in-plane direction of the first pillar outer panel 38.
(16) The second pillar 28 is disposed substantially on the rear side of the vehicle relative to the first pillar 26. More specifically, the second pillar 28 is disposed at a predetermined distance from the first pillar 26 substantially in the front-rear direction of the vehicle. The predetermined distance is set to be equal to or longer than the distance between the centers of the pupils of a driver sat on the vehicle seat 16. Here, the distance between the centers of the pupils refers to the distance between the center of the pupil of the right eye (not illustrated) and the center of the pupil of the left eye (not illustrated) of a driver, and for example, approximately 60 to 65 mm in Japanese adults. In the present embodiment, as an example, the predetermined distance is set as 65 mm.
(17) Also, the second pillar 28 extends substantially in parallel to the first pillar 26 (substantially along the vehicle height direction), and includes a second pillar inner panel 40 made of a steel plate, which serves as a pillar inner panel, and a second pillar outer panel 44 made of a steel plate, which serves as a pillar outer panel. The second pillar inner panel 40 has a substantially L-shape in a section orthogonal to a longitudinal direction (substantially along the vehicle height direction). The second pillar outer panel 44 has a substantially crank-like shape in a section orthogonal to a longitudinal direction (substantially along the vehicle height direction). The second pillar outer panel 44 forms a closed section jointly with the second pillar inner panel 40. In other words, the second pillar inner panel 40 is provided substantially on the front side of the second pillar outer panel 44 so as to face the second pillar outer panel 44, and the second pillar outer panel 44 and the second pillar inner panel 40 are joined to each other via weld portions 51.
(18) At a weld portion 51, an end portion 40A in a lateral direction (direction orthogonal to the longitudinal direction) of the second pillar inner panel 40 is abutted on and welded to a flat surface 52, which is a flat surface in an in-plane direction of an end portion 44A in a lateral direction (direction orthogonal to the longitudinal direction) of the second pillar outer panel 44. Consequently, an outer surface 56 of the end portion 40A of the second pillar inner panel 40 and an end surface 44B of the end portion 44A in the lateral direction of the second pillar outer panel 44 are disposed so as to be substantially flush with each other. Also, at a weld portion 51, an end portion 44C in a lateral direction of the second pillar outer panel 44 is laid on and welded to a flat wall 54, which is a flat surface of the second pillar inner panel 40 and serves as a reaction force surface. The flat wall 54 is provided so as to extend substantially with the width direction of the vehicle as a thickness direction thereof.
(19) An opening trim 72 is attached to a part in which the end portion 40B in the lateral direction of the second pillar inner panel 40 and the end portion 44C in the lateral direction of the second pillar outer panel 44 are in abutment with each other, that is, a flange 58. The opening trim 72 is positioned at a position at which the opening trim 72 is in abutment with the second pillar outer panel 44. Also, a seal member of the front door 22 can be brought into abutment with the second pillar outer panel 44. Also, a width dimension of each of the first pillar 26 and the second pillar 28 substantially in a horizontal direction as viewed from an eye point (not illustrated) of a driver is set to be equal to or smaller than the distance between the centers of the pupils of the driver.
(20) An A-pillar outer glass member 50 is bridged between the first pillar 26 and the second pillar 28 from the outer side substantially in the width direction of the vehicle via urethane adhesives 53 and cushion rubbers 55. The A-pillar outer glass member 50 is a transparent window member substantially with the width direction of the vehicle as a thickness direction thereof, and is inclined toward the rear side of the vehicle further on the upper side of the vehicle in side view (see
(21) An A-pillar garnish 64 is provided on the inner sides, in the width direction of the vehicle, of the first pillar 26 and the second pillar 28. The A-pillar garnish 64, which is made of a resin, and includes a front-side garnish 66 provided on the vehicle cabin side of the first pillar 26, and a rear-side garnish 86 provided on the vehicle cabin side of the second pillar 28.
(22) As illustrated in
(23) The body portion 67 of the front-side garnish 66 has a substantially U-shape that opens toward the outer side substantially in the width direction of the vehicle, in a section orthogonal to the longitudinal direction of the body portion 67, the substantially U-shape being formed by a first side wall portion 67A covering the first pillar inner panel 36 from the front side of the vehicle and a second side wall portion 67B facing the first side wall portion 67A. An accommodation space S is formed between the first side wall portion 67A and the first pillar inner panel 36, and wire harnesses 78 and a hose 80 are held in the accommodation space S. Also, the second side wall portion 671 is spaced from a surface 38A, on the rear side of the vehicle, of the first pillar outer panel 38 and is provided so as to be substantially flush with the vehicle rear side surface 38A.
(24) As illustrated in
(25) The rear-side garnish 86 is provided so as to extend substantially in the vehicle height direction along the second pillar 28. As illustrated in
(26) As illustrated in
(27) Also, a clip seat 66A and a clip 65 attached to the clip seat 66A (see
(28) The tether clip 71 attached to the clip seat 86E provided in the rear-side garnish 86 is inserted in a through-hole formed so as to extend through the first pillar inner panel 36 in a thickness direction, the first pillar inner panel 36 being joined to the flat wall 54 of the second pillar inner panel 40 from the inner side in the width direction of the vehicle. Also, although not illustrated, other than the tether clip 71 attached to the clip seat 86E in the rear-side garnish 86, the clip 65 attached to the clip seat 66A is inserted in a through-hole formed so as to extend through the flat wall 54 of the second pillar inner panel 40 in a thickness direction. With the above configuration, the rear-side garnish 86 is attached to the second pillar 28. Here, as with the front-side garnish 66, an end portion, on the lower side of the vehicle, of the rear-side garnish 86 is inserted in the not-illustrated slot formed in the instrumental panel 73 illustrated in
(29) A curtain airbag device 88 includes a curtain airbag 88A, a tension strap 96 (see
(30) In normal times, as illustrated in
(31) As illustrated in
(32) Also, on the vehicle front side of the curtain airbag 88A, the tension strap 96 is provided. The tension strap 96 is provided so as to extend along the second pillar 28, and an end portion, on the front side of the vehicle, of the tension strap 96 is attached to an end portion, on the front side of the vehicle, of the second pillar 28 (see
(33) Operation and Effects
(34) Next, operation and effects of the present embodiment will be described.
(35) Upon detection of a collision of the vehicle by a not-illustrated airbag sensor and output of a collision signal to a not-illustrated controller, the controller applies a predetermined current to the inflator 88B if the controller determines such current application as necessary based on the input collision signal. Consequently, as illustrated in
(36) As illustrated in
(37) As described above, in the present embodiment, as illustrated in
(38) Also, as illustrated in
(39) Furthermore, as an example, if the curtain airbag 88A is stored along the first pillar 26, when the curtain airbag 88A inflates and deploys, the second pillar 28 located on the vehicle rear side of the first pillar 26 may hinder the inflation and deployment of the curtain airbag 88A because the curtain airbag 88A inflates and deploys in a curtain-like fashion over a side portion of the vehicle cabin. However, in the configuration of the present disclosure, the curtain airbag 88A is stored along the second pillar 28, and thus, the curtain airbag 88A can smoothly inflate and deploy without being hindered by the second pillar 28. Consequently, both wide view during driving of the vehicle and capability of deployment of the curtain airbag 88A can be ensured.
(40) Still furthermore, the A-pillar garnish 64 is attached to the vehicle cabin side of the A-pillar 24. The A-pillar garnish 64 includes the front-side garnish 66 attached to the first pillar 26, and the rear-side garnish 86 formed separately from the front-side garnish 66 and attached to the second pillar 28. Also, the rear-side garnish 86 is configured so as to be able to cover the curtain airbag 88A from the vehicle cabin side and move apart from the second pillar 28. Therefore, when the curtain airbag 88A inflates and deploys, a deployment load of the curtain airbag 88A is transferred only to the rear-side garnish 86 and the deployment load causes the rear-side garnish 86 to move apart from the second pillar 28 (see
(41) Also, as illustrated in
(42) Furthermore, as illustrated in
(43) Also, as illustrated in
(44) Furthermore, as illustrated in
(45) Still furthermore, the flat wall 54, the thickness direction of which is substantially the vehicle width direction, is provided at a part on the vehicle cabin side of the second pillar 28, the part facing the curtain airbag 88A. In other words, the flat wall 54 is provided in the vicinity of the curtain airbag 88A. Therefore, when the curtain airbag 88A inflates and deploys, the curtain airbag 88A promptly receives a reaction force of the deployment from the flat wall 54, enabling the curtain airbag 88A to be quickly deployed toward the inner side substantially in the width direction of the vehicle, that is, the inner side of the vehicle cabin. Consequently, the capability of deployment of the curtain airbag 88A can further be enhanced.
(46) Also, in the second pillar inner panel 40 that forms a part of the second pillar 28 and is formed so as to have a substantially L-shape in a section orthogonal to the longitudinal direction by the flat wall 54 and the vehicle front side surface 40C provided so as to extend from the flat wall 54 toward the outer side substantially in the width direction of the vehicle, an end surface of the end portion 40A in the direction orthogonal to the longitudinal direction is in abutment with the flat surface 52 of the end portion 44A in the direction orthogonal to the longitudinal direction of the second pillar outer panel 44 forming the other part of the second pillar 28. Therefore, the need for a flange for joining the second pillar outer panel 44 and the second pillar inner panel 40, the flange projecting to the outside of the A-pillar 24, is eliminated at least for one of end portions in the direction orthogonal to the longitudinal direction of the second pillar 28 of the A-pillar 24. Consequently, wider view during driving of the vehicle can be ensured.
(47) Furthermore, as a result of the end surface of the end portion 40A in the direction orthogonal to the longitudinal direction of the second pillar inner panel 40 being in abutment with the flat surface 52 of the end portion 44A in the direction orthogonal to the longitudinal direction of the second pillar outer panel 44 forming the other part of the second pillar 28, the need for a flange projecting toward the outside of the A-pillar 24 is eliminated. Consequently, the sectional area of the A-pillar 24 formed by the second pillar inner panel 40 and the second pillar outer panel 44 can be increased. Therefore, support stiffness of the curtain airbag device 88 can be enhanced.
(48) Still furthermore, the flat wall 54, which is a part of the second pillar 28, the part facing the curtain airbag 88A, has a substantially flat surface, and thus, storage space efficiency of the accommodation space S for the curtain airbag 88A, the accommodation space S being formed by the second pillar 28 and the A-pillar garnish 64 can be enhanced. Consequently, mountability of the curtain airbag 88A can be enhanced.
(49) Although in the above-described embodiment, the wire harnesses 78 and the hose 80 are held between the front-side garnish 66 and the first pillar 26, only either of the wire harnesses 78 and the hose 80 may be held between the front-side garnish 66 and the first pillar 26.
(50) Although the second pillar inner panel 40 has a configuration in which the end surface of the end portion 40A in the direction orthogonal to the longitudinal direction is in abutment with the flat surface 52 of the second pillar outer panel 44 forming the other part of the second pillar 28, the present disclosure is not limited to this case, and may have a configuration in which the end portion 40B is in abutment with a surface of the second pillar outer panel 44 or a configuration in which each of the end portions 40A, 40B is in abutment with a surface of the second pillar outer panel 44.
(51) Although an embodiment of the present disclosure has been described above, it should be understood that: the present disclosure is not limited to the above embodiment; and various alterations other than the above are possible without departing the spirit of the present disclosure.