Turbine for an exhaust gas turbocharger of an internal combustion engine
10724434 ยท 2020-07-28
Assignee
Inventors
Cpc classification
F01D17/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D17/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine has a turbine housing with a receiving region, a turbine wheel which is disposed in the receiving region, a duct formed by the turbine housing, through which exhaust gas of an internal combustion engine can flow and which opens into the receiving region, and a tongue slide which has a tongue which is assigned to the duct and which can be displaced relative to the turbine housing about the rotational axis such that a flow cross section of the duct can be set. The exhaust gas which flows through the duct can be guided via the flow cross section into the receiving region and can be fed to the turbine wheel. The turbine is configured as a half-axial flow turbine in which a respective flow direction runs obliquely with respect to the axial direction and obliquely with respect to the radial direction of the turbine wheel.
Claims
1. A turbine for an exhaust gas turbocharger of an internal combustion engine, comprising: a turbine housing having a receiving region; a turbine wheel which is disposed at least partly in the receiving region and is rotatable relative to the turbine housing about an axis of rotation; a channel formed by the turbine housing through which exhaust gas from the internal combustion engine is flowable and which leads into the receiving region in order to guide exhaust gas flowing through the channel into the receiving region and to the turbine wheel; and a tongue slide which has a tongue that is associated with the channel and that is slidable relative to the turbine housing about the axis of rotation, wherein via the tongue a flow cross section of the channel is adjustable, wherein exhaust gas flowing through the channel is conveyable into the receiving region and to the turbine wheel via the flow cross section; wherein the turbine is a half-axial turbine in which a relevant flow direction, in which the exhaust gas flows from the channel through the flow cross section into the receiving region and to the turbine wheel during an operation of the turbine, extends obliquely to an axial direction, and obliquely to a radial direction, of the turbine wheel; wherein the tongue has a trailing edge via which the exhaust gas flows off the tongue towards the receiving region when the turbine is operated, wherein the trailing edge extends at least in part along a theoretical surface that extends conically in the axial direction of the turbine wheel; wherein the turbine wheel has rotor blades having respective leading edges via which the exhaust gas flows against the turbine wheel when the turbine is operated, wherein the respective leading edges extend at least in part along the theoretical surface that extends conically in the axial direction of the turbine wheel; wherein the tongue is disposed in the axial direction of the turbine between cover rings of the tongue slide, wherein the tongue is connected to the cover rings which are rotatable relative to the turbine housing about the axis of rotation, and wherein the tongue is rotatably mounted on the turbine housing via the cover rings.
2. The turbine according to claim 1, wherein at least one of the cover rings is sealed off from the turbine housing by a sealing element.
3. The turbine according to claim 1, wherein the tongue is coupled to an actuator by one of the cover rings, wherein via the actuator the tongue is rotatable relative to the turbine housing about the axis of rotation.
4. The turbine according to claim 1 further comprising a contour piece that is separate from the turbine housing and separate from the tongue slide, wherein the contour piece is held on the turbine housing and wherein via the contour piece at least part of the turbine wheel is covered outwardly in the radial direction and in the axial direction.
5. The turbine according to claim 4, wherein one of the cover rings is at least partly covered by the contour piece inwardly in the radial direction of the turbine wheel.
6. The turbine according to claim 4, wherein the tongue slide is rotatably mounted on the contour piece via one of the cover rings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE DRAWINGS
(10) Identical or functionally identical elements are provided with the same reference signs in the figures.
(11)
(12) The internal combustion engine 10 has an intake system 18 by means of which the air flowing through the intake system 18 is guided to and in particular into the cylinders. An air filter 20 is arranged in the intake system 18, by means of which the air flowing through the intake system 18 is filtered. The internal combustion engine 10 further comprises an exhaust gas system 22 through which exhaust gas from the internal combustion engine 10 can flow. The internal combustion engine 10 further comprises at least one exhaust gas turbocharger 24 which comprises a turbine 26 that is arranged in the exhaust gas system 22 and can be driven by the exhaust gas, and a compressor 28 that is arranged in the intake system 18 and can be driven by the turbine 26. The turbine 26 comprisesas can be seen in conjunction with
(13) The compressor 28 has a compressor housing (not shown in the drawings) and a compressor wheel 38 which is arranged in the compressor housing and is rotatable relative to the compressor housing about an axis of rotation 36. The exhaust gas turbocharger 24 comprises a shaft 40 which is connected to the turbine wheel 34 and to the compressor wheel 38 for conjoint rotation. The turbine wheel 34 can be driven by the exhaust gas of the internal combustion engine 10 and is thus rotatable about the axis of rotation 36. By means of the shaft 40, the compressor wheel 38 can be driven by the turbine wheel 34. By driving the compressor wheel 38, at least some of the air flowing through the intake system 18 is compressed by means of the compressor wheel 38. The energy contained in the exhaust gas can therefore be used to compress the air.
(14) A cooling apparatus 42 is also arranged downstream of the compressor 28 in the exhaust gas system 18, and is also referred to as an intercooler. The compressed and thus heated air is cooled by means of the intercooler. The internal combustion engine 10 further comprises an exhaust gas recirculation apparatus 44 which has at least one exhaust gas recirculation line 46. The exhaust gas recirculation line 46 is fluidically connected to the exhaust gas system 22 at a diversion point, such that at least some of the exhaust gas flowing through the exhaust gas system 22 can be diverted out of the exhaust gas system 22 at the diversion point. The diverted exhaust gas flows into the exhaust gas recirculation line 46 and is conveyed by means of the exhaust gas recirculation line 46 to an entry point, at which the exhaust gas recirculation line 46 is fluidically connected to the intake system 18. The diverted exhaust gas is recirculated to and in particular into the intake system 18 by means of the exhaust gas recirculation line 46 and can flow into the intake system 18 at the entry point. The exhaust gas flowing into the intake system 18 at the entry point is entrained by the air flowing through the intake system 18 and in particular is transported into the cylinders. The exhaust gas recirculation apparatus 44 comprises an exhaust gas recirculation valve 48 which is arranged in the exhaust gas recirculation line 46 and by means of which an amount of the exhaust gas to be recirculated flowing through the exhaust gas recirculation line 46 can be adjusted. The exhaust gas recirculation apparatus 44 further comprises an exhaust gas recirculation cooler 50 which is arranged in the exhaust gas recirculation line 46 and by means of which the exhaust gas flowing through the exhaust gas recirculation line 46 can be cooled.
(15) The exhaust gas system 22 has a first flow path 52 through which a first part of the exhaust gas flows and a second flow path 54 through which a second part of the exhaust gas flows, the flow paths 52 and 54 being referred to for example as exhaust gas flow paths or manifold flow paths. The exhaust gas flowing through the flow path 52 comes for example from a first of the cylinders, the exhaust gas flowing through the flow path 54 coming for example from a second of the cylinders, which is different from the first cylinder. Therefore, for example a first group of the cylinders is combined with the flow path 52, a second group of the cylinders, which is different from the first group, being combined with the flow path 54.
(16) As explained in more detail in the following, the turbine 26, in particular the turbine housing 30, has for example at least two channels through which the exhaust gas flowing through the flow paths 52 and 54 can flow and which are formed by the turbine housing 30, a first of the channels being for example fluidically connected to the flow path 52 and a second of the channels being fluidically connected to the flow path 54. As result, the exhaust gas flowing through the flow path 52 can flow out of the flow path 52 and into the first channel. Furthermore, the exhaust gas flowing through the flow path 40 can flow out of the flow path 54 and into the second channel. The exhaust gas which has flowed into the channels is guided by means of the channels to and in particular into the receiving region 32, and thus to the turbine wheel 34, such that the exhaust gas flowing through the channels can flow out of the channels and into the receiving region 32. As a result, the turbine wheel 34 is driven by the exhaust gas flowing out of the channels and into the receiving region 32.
(17)
(18) The exhaust gas after-treatment apparatus 56 comprises a particle filter, for example, which is also referred to as a soot filter. Particles contained in the exhaust gas can be filtered out of the exhaust gas by means of the particle filter. Alternatively or in addition, the exhaust gas after-treatment apparatus 56 comprises denoxing means, i.e., means for denitrification of the exhaust gas. Denitrification of the exhaust gas is understood to mean that any nitrogen oxides contained in the exhaust gas (NOx) can be at least partly removed from the exhaust gas.
(19) In conjunction with
(20) The segments 58 and 60 extend for example in the circumferential direction of the turbine wheel 34 over the circumference thereof substantially in the shape of a spiral, and therefore the segments 58 and 60 are spiral channels. The spiral channels are referred to as segment spirals, spiral segments or turbine spirals, however.
(21)
(22) The internal combustion engine 10 further comprises an electronic computing apparatus 62, which is also referred to as a control unit. For example, the load provided by the internal combustion engine 10 and/or the rotational speed of the internal combustion engine 10, in particular of the drive shaft 14, is detected and supplied to the control unit such that the control unit receives the load and/or the rotational speed and can operate the internal combustion engine 10 on the basis of the detected load and/or on the basis of the detected rotational speed. In particular, the exhaust gas after-treatment apparatus 56 is operated, in particular controlled in an open- or closed-loop, by the control unit on the basis of the detected load and/or on the basis of the detected rotational speed. Furthermore, for example the exhaust gas recirculation valve 48 is operated by the control unit, in particular on the basis of the detected load and/or on the basis of the detected rotational speed, such that the amount of the exhaust gas to be recirculated can be adjusted by the control unit, for example. Furthermore, a constant throttle 64 is associated with the relevant cylinder, it being possible for the relevant constant throttle 64 to be operated by the control unit in particular on the basis of the detected load and/or on the basis of the detected rotational speed. The relevant constant throttle 64 is also referred to as a constant throttle valve.
(23) When considering
(24) The tongues 68 and 70 are for example slidable relative to the housing 30 between a closed position and at least one open position. In the closed position, at least one relevant sub-region of the relevant flow cross section is blocked by the relevant tongue 68 or 70, such that exhaust gas cannot flow through the blocked sub-region. In the relevant open position, the relevant tongue 68 or 70 leaves the relevant sub-region clear, such that the exhaust gas can flow through the relevant sub-region that has been left clear. This means that a first value for the relevant flow cross section is set in the closed position. In the relevant open position, a second value for the relevant flow cross section is set, the second value being greater than the first value. This means that the relevant tongue 68 or 70 leaves the associated flow cross section open to a greater extent in the open position than in the closed position. As a result, the turbine 26 can be advantageously adapted to different operating points of the internal combustion engine 10, and in particular to different exhaust-gas mass flows. Respective walls 72 and 74 of the turbine housing 30 are arranged between the segments 58 and 60 in the circumferential direction of the turbine wheel 34, the segments 58 and 60 being separated from one another by means of the walls 72 and 74. The walls 72 and 74 are also referred to as housing walls or housing tongues, the respective ends of the housing tongues and for example the respective closed positions of the tongues 68 and 70 being shown in
(25) In order now to be able to realize a particularly effective operationas is particularly clear from
(26) In
(27) It can be seen from
(28) In contrast with a simple radial turbine, which is also referred to as a radial turbine, in the case of the half-axial turbine the exhaust gas is not supplied to the turbine wheel 34 in a strictly axial or a strictly radial manner, but rather the exhaust gas is supplied to the turbine wheel 34 obliquely to the axial direction and obliquely to the radial direction of the turbine wheel 34.
(29) The tongue slide 66, of which the trailing edges 78 extend at least predominately along a conical surface at least substantially in parallel with the leading edge 88, has for example two integrated cover rings 90 and 92, which are provided as cylindrical running surfaces comprising sealing elements 94 and 96, for example. The respective tongues 68 and 70 are arranged in the axial direction of the turbine wheel 34 between the cover rings 90 and 92 and are connected to the cover rings 90 and 92. It is in particular conceivable for the tongues 68 and 70 to be integral with the cover rings 90 and 92. The tongues 68 and 70 are rotatably mounted on the turbine housing 30, for example by means of the cover rings 90 and 92. The cover rings 90 and 92 have for example at least substantially cylindrical respective lateral surfaces 98 and 100 on the outer circumference, by means of which surfaces the cover rings 90 and 92 can be or are supported on the turbine housing 30 outwardly in the radial direction. In this case, for example the lateral surfaces 98 and 100 on the outer circumference act as the above-mentioned running surfaces on which the sealing elements 94 and 96 are provided. In particular, the lateral surfaces 98 and 100 have respective grooves in which the sealing elements 94 and 96 are received, for example. By means of the sealing elements 94 and 96, the cover rings 90 and 92 are sealed off from the turbine housing 30 such that undesired flows, such as leakage flows, can be prevented. The cover rings 90 and 92, together with the tongues 68 and 70, are rotatable or slidable relative to the turbine housing 30 about the axis of rotation. In the finished state of the exhaust gas turbocharger 24, the turbine housing 30 is for example connected to a bearing housing (not shown in the drawings). The leading edge 88 is arranged in an inlet region, by means of which the exhaust gas flows against the rotor blade 84. The trailing edge 86 is for example arranged in an outlet region 102 into which the exhaust gas flowing off the rotor blade 84 via the trailing edge 86 flows. In this case, the bearing housing is arranged on a side facing away from the outlet region 102. The cover ring 92 is arranged closer to the bearing housing than the cover ring 90, and therefore the cover ring 92 is a bearing-side element. The bearing-side cover element of the tongues 68 and 70 is used, for example, to couple the tongues 68 and 70 to an actuator (not shown in the drawings). In other words, the tongues 68 and 70 are coupled to an actuator by means of the cover ring 92, for example, by means of which actuator the tongues 68 and 70 can be slid about the axis of rotation 36 in particular by means of the cover ring 92. The actuator is therefore used to cause the rotational movement of the tongues 68 and 70 and acts as an adjustment apparatus, which is arranged at least partly in the bearing housing, for example.
(30) For example, the cover ring 92, which is also referred to as a cover disc ring, has teeth which engage in a separately mounted, rotatable gear segment. The gear segment is for example rigidly connected to a lever of an adjustment apparatus, which lever can be pivoted for example by means of the actuator outside of the turbine and carries out pivot movements as a result of being pivoted. By means of the lever, the pivot movements are converted for example into rotational movements of the tongues 68 and 70, such that the rotational movements of the tongues 68 and 70 can be set in a defined and controlled manner. The cover ring 90 is oriented toward a wheel outer contour of the turbine wheel 34, for example, and is also used for bearing, preferably also in the turbine housing 32. The sealing elements 94 and 96 are used in particular to minimize leakage gas flows over the respective circumferences of the respective cover rings 90 and 92.
(31) The turbine 26 also has at least one contour piece 104 that is separate from the turbine housing 30, separate from the tongue slide 66 and separate from the turbine wheel 34, and is held on the turbine housing 30, and by means of which at least part of the turbine wheel 34 is covered outwardly in the radial direction, and in the axial direction. The contour piece 104 is also referred to as an outer contour piece, which can be or is mounted on the turbine housing 30. By means of the contour piece 104, an axial tolerance of the tongue slide 66 is created for ensuring the rotational functionality of the tongue slide 66 in the case of high component temperatures in the overall engine map and in non-stationary phases of the internal combustion engine 10. Furthermore, the mountable contour piece 104, designed as a contour component, provides a simple solution for solving an undercut problem between the tongue slide 66 and the turbine wheel 34, designed as a half-axial turbine wheel, as a result of a mounting sequence to be explained in the following. As part of the manufacture of the turbine 26, for example the following mounting sequence takes place in order to ensure simple and cost-effective manufacture of the turbine 26: First, the turbine housing 30 is connected to the bearing housing, for example. The tongue slide 66 is then mounted on the turbine housing 30. The turbine wheel 34 is then mounted. Subsequently, the contour piece 104 is mounted by for example being inserted in the axial direction into the turbine housing 30.
(32)
(33) The tongue slide 66 is a rotary slide, which represents a simple and thus cost-effective and robust variability. For example, the above-mentioned adjustment apparatus is provided for rotating the tongue slide 66 and is arranged at least partly, in particular predominately or completely, in the bearing housing. Furthermore, a bearing for the tongue slide 66 is provided by means of the cover rings 90 and 92. In addition, sealing is provided by means of the sealing elements 94 and 96 so that leakages and axial thrusts can be kept particularly low. Furthermore, particularly simple mounting can be realized, despite the variability, by means of the geometric ratios of the wire inlet and the conical tongue bearing of the tongue slide 66, such that an undercut problem can be solved or avoided.
(34)
(35) In the embodiment shown in
(36) In
(37) The turbine wheel 34 according to
(38) The respective segments 58 and 60, which can be seen in
(39) The adjustment apparatus is arranged for example on the bearing side also because of the cooling potential of oil or water, the tongue slide 66 being in particular controllably movable by means of the actuator over the cover ring 92 in order to tap the corresponding flow cross sections or spiral surfaces.
(40) After the tongue slide 66 has been mounted in the turbine housing 30 from the turbine outlet side, the turbine rotor is installed by means of the radial and axial bearing elements and is secured by means of the compressor side. Subsequently, the outer counter piece (contour piece 104) is inserted above the wheel outer contour and is for example fastened in a defined axial position in a turbine outlet flange region, as a result of which the axial tolerance of the rotatable tongue slide 66 over the distance from the contour piece 104 the full variable functionality of the turbine 26 is set for the tongue slide 66 in all expected operating phases. An undercut problem between the turbine wheel 34 and the tongue slide 66 can thus be avoided.
(41)
(42)
(43) The flow paths 114 and 116 are separated by a dividing wall 120 of the turbine hosing 30, which wall is arranged between the flow paths 114 and 116.
(44) For a rapid response of the exhaust gas after-treatment apparatus 56, the control of the turbine 26, designed as an adjustable turbine, by means of the exhaust gas recirculation valve 48 and the relevant constant throttle valve can be carried out very effectively as part of a thermal management process. Furthermore, an advantageous engine braking system can be realized on account of the robust and variable tongue slide 66, in particular when the small constant throttle valves are used in the cylinders and are open in engine braking phases.