Coupling device for connecting prosthesis components by a self-locking press fit

Abstract

A coupling device is for connecting prosthesis components by a self-locking press fit on an end, formed as a cone, of a first prosthesis component that is inserted in bone tissue. The coupling device has an outer coupling body with a socket having a conically tapering inner wall, and an expansion sleeve having a lateral surface forming a male taper and an operative forming a female tape. The expansion sleeve is mounted in the socket so as to be rotatable about the longitudinal axis thereof, and receives the cone. The expansion sleeve is expandable radially outwardly to form the self-locking press fit, such that the expansion sleeve widens radially when the cone is inserted into the expansion sleeve. As a result, the self-locking press fit between the cone of the first prosthesis component and the coupling device is established.

Claims

1. A device for coupling a first prosthesis component to a second prosthesis component, the device comprising: an outer coupling body having a socket and a conical outer surface configured to contact and couple to the second prosthesis component; and an expansion sleeve disposed in the socket and configured to radially outwardly expand as the first prosthesis component is received into the expansion sleeve within the socket.

2. The device according to claim 1, wherein the outer coupling body is configured to be inserted into the second prosthesis component.

3. The device according to claim 1, wherein the socket has an inner wall against which the expansion sleeve presses as the expansion sleeve radially outwardly expands.

4. The device according to claim 3, wherein the expansion sleeve is axially retained in the socket and rotatable therein about a longitudinal axis along which the socket extends.

5. The device according to claim 4, wherein the outer coupling body has an undercut radially inwardly extending into the socket to axially retain the expansion sleeve in the socket.

6. The device according to claim 4, wherein the expansion sleeve is tapered and has a narrow end and an opposite, wider end.

7. The device according to claim 6, wherein the narrow end has an edge and the wider end has an edge, and wherein the expansion sleeve has a first plurality of slots that extend from the edge of the narrow end toward the wider end and a second plurality of slots that extend from the edge of the wider end toward the narrow end.

8. The device according to claim 7, wherein the first plurality of slots is interdigitated with the second plurality of slots.

9. The device according to claim 8, wherein the expansion sleeve has a serpentine structure.

10. The device according to claim 6, wherein the narrow end and the wider end both radially outwardly expand as the first prosthesis component is received into the expansion sleeve.

11. A device for coupling prosthesis components, the device comprising: an outer coupling body having a socket; and an expansion sleeve axially retained in the socket and rotatable therein about a longitudinal axis along which the socket extends; wherein the expansion sleeve is configured to radially outwardly expand as a first prosthesis component is received into the expansion sleeve within the socket; wherein the expansion sleeve has a first end and a second end, both of which are received within the socket.

12. The device of claim 11, wherein the first and second ends of the expansion sleeve both radially outwardly expand as the first prosthesis component is received into the expansion sleeve.

13. The device of claim 11, wherein the first end has an edge and the second end has an edge, and wherein the expansion sleeve has a first plurality of slots that extend from the edge of the first end toward the second end and a second plurality of slots that extend from the edge of the second end toward the first end.

14. The device according to claim 13, wherein the first plurality of slots is interdigitated with the second plurality of slots.

15. The device of claim 11, wherein the outer coupling body has an outer surface configured to contact and couple to a second prosthesis component.

16. The device of claim 11, wherein the expansion sleeve has a conical outer surface and the socket has a conical inner wall.

17. The device of claim 11, wherein the expansion sleeve has an outer surface with a bead radially outwardly extending therefrom, and the socket has an inner wall with a peripheral groove that engages the bead to axially retain the expansion sleeve in the socket.

18. The device according to claim 11, wherein the outer coupling body has an undercut radially inwardly extending into the socket to axially retain the expansion sleeve in the socket.

19. The device according to claim 11, wherein when the first prosthesis component is not received in the expansion sleeve, a clearance exists between an outer surface of the expansion sleeve and an inner wall of the socket.

20. A device for coupling a first prosthesis component to a second prosthesis component, the device comprising: an outer coupling body having a socket and an outer surface configured to contact and couple to the second prosthesis component; and an expansion sleeve disposed in the socket and configured to radially outwardly expand as the first prosthesis component is received into the expansion sleeve within the socket; wherein the socket has an inner wall against which the expansion sleeve presses as the expansion sleeve radially outwardly expands; wherein the expansion sleeve is axially retained in the socket and rotatable therein about a longitudinal axis along which the socket extends; and wherein the expansion sleeve is tapered and has a narrow end and an opposite, wider end, and the narrow end and the wider end both radially outwardly expand as the first prosthesis component is received into the expansion sleeve.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the drawings:

(2) FIG. 1: shows a structure, by way of example, of a connection between of prosthesis components, in which a first and a second prosthesis component are interconnected by means of a coupling device according to the invention,

(3) FIG. 2a-c: show a first variant of an outer coupling body,

(4) FIG. 3a-b: show a first variant of an expansion sleeve,

(5) FIG. 4: shows a first variant of a coupling device assembled from an expansion sleeve and a coupling body,

(6) FIG. 5a-b: show a second variant of an outer coupling body,

(7) FIG. 6a-c: show a second variant of an expansion sleeve,

(8) FIG. 7: shows a second variant of a coupling device assembled from an expansion sleeve and a coupling body, and

(9) FIG. 8: shows an alternative embodiment of a coupling device comprising two expansion sleeve inserts formed at the opposing ends of the coupling device.

DETAILED DESCRIPTION

(10) FIG. 1 shows a structure, by way of example, of a prosthesis in which a first prosthesis component 1 having a conical connection region 2, and a second prosthesis component 19 having a conical female taper 21 are coupled together by means of two self-locking press fits. The connection between the prosthesis components 1 and 2 is established by a coupling device according to the invention that is assembled from an outer coupling body 3 having a conical outer contour 20 and an expansion sleeve 6 that is formed in a socket 4 and is slotted.

(11) The conical expansion sleeve 6 is rotatably mounted in the conical socket 4 of the coupling body 3 and is secured, by means of the undercut 17, from slipping out of the socket 4.

(12) In order to produce the press fit between the first prosthesis component 1 and the coupling device, the cone 2 of the first prosthesis component 1 is pushed into the female taper 9 of the expansion sleeve 6, as a result of which the expansion sleeve 6 is widened and the lateral surface 8 thereof is pressed against the inner wall 5 of the socket 4, with the result that the cone 2 of the first prosthesis component 1 and the coupling body 3 are clamped together.

(13) The second press fit is formed when the second prosthesis component 19 is placed onto the conical outer contour 20 of the coupling body 3, by means of the conical coupling body 3 being driven into a conical receptacle 21 of the second prosthesis component 19.

(14) In FIG. 1, by way of example a cone 2 of a hip shaft is shown as the first prosthesis component 1 and the joint head to be pushed onto the cone 21 of the hip shaft is shown as the second prosthesis component 19 of the prosthesis.

(15) FIG. 2a-c show a first embodiment of an outer coupling body 3. The external shape 20 of the coupling body 3 shown is conical and the outer contour of said body thus corresponds to the adapters that are known in hip endoprosthesis and are used to connect ball heads and hip shafts. The socket 4 formed in the interior of the adapter is also conical. In the case shown, the cone angle of the male taper contour 20 and of the internal taper 22 are identical. The sizes of the cone angles may, however, also be different from one another.

(16) The receiving opening 16 of the socket 4, in which opening a peripheral undercut 17 is formed, as a result of which undercut the receiving opening 16 has a cross-section that is narrowed relative to the adjacent region of the socket 4, is located in the region of the wide end of the coupling body 3. The undercut 17 is shown again in detail in FIG. 2b.

(17) A step-like and radially peripheral constriction 18 (FIG. 2c) is formed in the head region of the socket 4, by means of which constriction the expansion sleeve (not shown) is held so as to be spaced apart from the head region of the socket 4. The hole 23 that is additionally located in the head region of the socket 4 has a plurality of functions. Firstly, said hole allows air to escape when the cone of the first prosthesis component is inserted, and additionally a corresponding instrument can be inserted via the hole 23, by means of which instrument the coupling body 3 can be pushed away from one of the prosthesis components.

(18) FIGS. 3a and b show an expansion sleeve 6 that is compatible with the coupling body 3 shown in FIG. 2a-c.

(19) The expansion sleeve 6 shown has a male taper 7 having a lateral surface 8 and a female taper 9 having an operative surface 10. In order to produce radial expandability, the expansion sleeve 6 is slotted in the longitudinal direction, slots 11.1, 11.2 extending in the longitudinal direction being formed peripherally in the expansion sleeve 6, which slots begin alternately at the edge 12 of the wider end and at the edge 13 of the narrower end, such that the expansion sleeve 6 has a serpentine structure.

(20) FIG. 4 shows an alternative of a coupling device, in which an expansion sleeve 6, as shown in FIGS. 3a and b, is inserted into the socket 4 of a coupling body 3 in an embodiment according to FIG. 2a-c.

(21) As a result of clearance being created between the lateral surface 8 of the male taper 7 and the inner wall 5 of the coupling body 3, the expansion sleeve 6 is rotatably mounted in the socket 4 and secured, by the undercut 17, from slipping out of the socket 4, the lower edge 12 of the expansion sleeve 6 being supported on the undercut 17 on the inside of the socket.

(22) What is essential in this embodiment is that the undercut opening should be larger than the in large cone opening of the female taper 9 of the expansion sleeve 6, such that the undercut 17 surrounds the expansion sleeve 6 only in the outer edge region 12 thereof. The inner edge region 12 of the expansion sleeve 6 therefore projects over the edge of the undercut 17 in the direction of the longitudinal axis of the coupling device, and therefore the undercut 17 does not impede the insertion of a cone 2 of the first prosthesis component 2 (not shown) into the female taper 9 of the expansion sleeve 6.

(23) At the head end of the socket 4, the constriction 18 prevents the upper edge 13 of the expansion sleeve 6 from striking the end region of the coupling body 3.

(24) FIGS. 5a and 5b show a second embodiment of an outer coupling body 3. The external shape 20 of the coupling body 3 shown is likewise conical and, in this variant too, the outer contour of said body corresponds to the adapters that are known in hip endoprosthesis and are used to connect ball heads and hip shafts.

(25) The socket 4 formed in the interior of the adapter-like coupling body 3 is also conical. In the case shown, as in the variant described above, the cone angle of the male taper contour 20 and of the internal taper 22 are identical. The sizes of the cone angles may, however, also be different from one another in this embodiment too.

(26) A radially peripheral groove 15 is formed in the inner wall 5 of the socket 4, which groove can be brought into engagement with a radial bead 14 on the lateral surface 8 of an expansion sleeve 6.

(27) A step-like and radially peripheral construction 18 (FIG. 5b) is again formed in the head region of the socket 4, by means of which constriction the expansion sleeve (not shown) is held so as to be spaced apart from the head region of the socket 4. In this case, too, the hole 23 that is additionally located in the head region of the socket 4 has the functions of allowing air to escape when the cone of the first prosthesis component is inserted, or of allowing a corresponding instrument to be inserted via the hole 23 in order to push the coupling body 3 away from one of the prosthesis components 1 and/or 19.

(28) FIG. 6a-c show a conical expansion sleeve 6 that is compatible with a coupling body 3 according to the embodiment shown in FIGS. 5a and b.

(29) The expansion sleeve 6 shown has a male taper 7 comprising a lateral surface 8, and a female taper 9 comprising an operative surface 10, the cone angles of the male and female tapers being the same.

(30) A radially peripheral bead 14 is formed on the lateral surface 8 of the expansion sleeve 6, which bead can be brought into engagement with the radially peripheral groove 15 formed in the inner wall 5, in order to hold the expansion sleeve 6 in the socket 4 of the coupling body 3.

(31) In order to be able to widen the expansion sleeve 6 in the radial direction, said sleeve is slotted peripherally, in the longitudinal direction, the slots 11.1 and 11.2 that extend in the longitudinal direction beginning alternately at the edge 12 of the wider end and at the edge 13 of the narrower end of the expansion sleeve 6, such that said sleeve has a serpentine structure that is expandable. In this case, the slots 11.1 and 11.2 divide the radial bead 14 into portions in each case.

(32) FIG. 7 shows the second alternative of a coupling device, in which the expansion sleeve 6 according to FIG. 6a-c is inserted in the socket 4 of a coupling body 3 as shown by way of example in FIG. 5a-b. The expansion sleeve 6 is movably mounted in the socket 4 and secured from slipping out of the socket 4 by means of the bead 14 engaging in the groove 15.

(33) FIG. 8 shows an embodiment of a coupling device according to the invention, which device can be used for coupling two prosthesis components that each have at least one conical end region.

(34) Prosthesis components of this kind are in particular bone nails and shafts of joint prostheses, and therefore a coupling device of this kind can be used to elongate existing shafts in the dorsal direction for example.

(35) In order to elongate the shaft end of a hip shaft in the region of the femur, the coupling device having the expansion sleeve mounted in the proximal socket is pushed onto the cone on the shaft end for example. In order to be connected to an intramedullary bone nail, the expansion sleeve mounted in the dorsally formed socket is pushed onto the cone of the bone nail, as a result of which the hip shaft and the bone nail are each coupled together, on either side, in the longitudinal direction, by means of a self-locking press fit.

(36) For this purpose, the coupling device shown in FIG. 8 comprises a cylindrical coupling body 3 which is straight in this embodiment and on each of the opposing ends of which a socket 4.1 and 4.2, respectively, comprising an expansion sleeve 6.1 and 6.2, respectively, mounted therein is formed.

(37) The combination of the expansion sleeve 6.1 and the socket 4.1 which is formed on the upper end of the coupling body 3 corresponds to an embodiment as described with reference to FIG. 4. The combination of the expansion sleeve 6.2 and the socket 4.2 located on the opposing end of the coupling body 3 is a variant according to the description of FIG. 7.

LIST OF REFERENCE SIGNS

(38) 1 first prosthesis component

(39) 2 cone of the first prosthesis component

(40) 3 outer coupling body

(41) 4 socket

(42) 5 inner wall of the socket

(43) 6 expansion sleeve

(44) 7 male taper

(45) 8 lateral surface

(46) 9 female taper

(47) 10 operative surface

(48) 11 slot

(49) 12 edge at the wide cone end of the expansion sleeve

(50) 13 edge at the narrow cone end of the expansion sleeve

(51) 14 bead on the lateral surface of the expansion sleeve

(52) 15 groove in the inner wall of the socket

(53) 16 receiving opening

(54) 17 radially peripheral undercut

(55) 18 step-like and radially peripheral constriction

(56) 19 second prosthesis component

(57) 20 conical outer contour of the coupling device

(58) 21 conical inner contour in a second prosthesis component

(59) 22 internal taper (female taper of the socket)

(60) 23 hole, open to the surroundings, in the head region of the socket