Vehicle seat
10723247 ยท 2020-07-28
Assignee
Inventors
Cpc classification
B60N2/4221
PERFORMING OPERATIONS; TRANSPORTING
B60R21/01516
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42727
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N2/42
PERFORMING OPERATIONS; TRANSPORTING
B60N2/427
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle seat, which is provided with a collision prediction sensor and with a seat cushion having a seat cushion top face and a seat cushion frame, includes: a pelvis movement suppression member disposed along a seat width direction inside a front portion of the seat cushion; a vertical movement-enabling unit supporting the pelvis movement suppression member at the seat cushion frame and allowing vertical movement of the pelvis movement suppression member to follow vertical movement of the seat cushion top face; and a stopper unit attached to the seat cushion frame and, in a case in which a rapid deceleration of a vehicle is detected or a collision of the vehicle is predicted by the collision prediction sensor, restricting downward movement of the pelvis movement suppression member.
Claims
1. A vehicle seat comprising: a collision prediction sensor; a seat cushion having a seat cushion top face and a seat cushion frame; a pelvis movement suppression member disposed along a seat width direction inside a front portion of the seat cushion; a vertical movement-enabling unit supporting the pelvis movement suppression member at the seat cushion frame and allowing vertical movement of the pelvis movement suppression member to follow vertical movement of the seat cushion top face; and a stopper unit attached to the seat cushion frame and, in a case in which a rapid deceleration of a vehicle is detected or a collision of the vehicle is predicted by the collision prediction sensor, restricting downward movement of the pelvis movement suppression member, wherein: the pelvis movement suppression member is rod shaped; the vertical movement-enabling unit includes a movable member that is supported so as to be vertically slidable relative to the seat cushion frame, an end portion in the seat width direction of the pelvis movement suppression member is fixed to the movable member, and a plurality of notches are arrayed vertically at the movable member; and the stopper unit includes a pawl member that restricts the downward movement of the pelvis movement suppression member by meshing with at least one of the plurality of notches at the movable member.
2. The vehicle seat according to claim 1, wherein a central portion in the seat width direction of the pelvis movement suppression member is inflected so as to protrude upward, and portions at both sides in the seat width direction of the pelvis movement suppression member are inflected so as to protrude downward.
3. The vehicle seat according to claim 1, wherein: a plurality of notches are at an end portion at a seat rear side of the movable member; and the stopper unit includes a moving member that moves toward a seat front side due to deceleration of the vehicle and the moving member causes the pawl member to mesh with at least one of the plurality of notches.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
First Exemplary Embodiment
(30) A vehicle seat 10 according to a first exemplary embodiment of the present invention is described below using
(31) Structures
(32) As shown in
(33) An occupant movement suppression apparatus 40 is provided inside a front portion of the seat cushion 12. The occupant movement suppression apparatus 40 is for suppressing forward movement of a pelvis area PL (the buttock area PB) of the occupant P during a front collision of the vehicle 11. In
(34) The Seat Cushion
(35) The above-mentioned seat cushion 12 is provided with a seat cushion frame 18 that is a framework member, plural seat cushion springs 30 attached to the seat cushion frame 18, a seat cushion pad 32 that is supported by the seat cushion frame 18 and the seat cushion springs 30, and a seat cushion cover 34 that covers surfaces of the seat cushion pad 32.
(36) The seat cushion frame 18 is provided with a left and right pair of side frames 20, a front frame 22, and an upper and lower pair of rear frames 24 and 26. The side frames 20 extend in the seat front-and-rear direction at left and right side portions of the seat cushion 12. The front frame 22 spans between upper portions at front sides of the left and right side frames 20. The rear frames 24 and 26 span between rear end portions of the left and right side frames 20.
(37) The left and right side frames 20 are formed in long, narrow shapes of, for example, metal plate, and are arranged with the length directions thereof in the seat front-and-rear direction and thickness directions thereof in the seat width direction. The left and right side frames 20 are linked to a vehicle body floor portion 11F via a widely known seat sliding mechanism 28, which is shown in
(38) The front frame 22 is formed in a long, narrow shape of, for example, metal plate, and is arranged with the length direction thereof in the seat width direction. The front frame 22 is fixed to the front portions of the left and right side frames 20 by means such as welding or the like. The upper and lower rear frames 24 and 26 are formed of, for example, pipes fabricated of metal, and are arranged in attitudes in which axial directions thereof are in the seat width direction. Both vehicle width direction end portions of each of the upper and lower rear frames 24 and 26 are fixed to the rear end portions of the left and right side frames 20 by means such as crimping or the like.
(39) The plural seat cushion springs 30 are S springs, which are disposed to be arrayed in the seat width direction between the left and right side frames 20. The seat cushion springs 30 span between the front frame 22 and the lower side rear frame 26. The seat cushion pad 32 is formed of for example, a foam body of urethane foam or the like, and is attached to the seat cushion frame 18 from the upper side thereof. The seat cushion cover 34 is fabricated by, for example, sewing together plural cover pieces formed of cloth, leather, synthetic leather or the like. The seat cushion cover 34 covers the seat cushion pad 32 from the upper side thereof. The seat cushion cover 34 structures a top face (upper face) 12A of the seat cushion 12. Below, the top face 12A described above is referred to as the seat cushion top face 12A.
(40) A seat width direction central portion of the seat cushion 12 with the structure described above serves as a main body portion 12M, and two side portions in the seat width direction of the seat cushion 12 serve as a left and right pair of side support portions 128. The main body portion 12M supports the buttock area PB and thigh area PF of the occupant P from the lower side. The left and right side support portions 12S bulge to a seat upper side relative to the main body portion 12M and form structures that support the buttock area PB and thigh area PF of the occupant P from the sides. In the present exemplary embodiment, references to the seat cushion top face 12A principally refer to the upper face of the main body portion 12M.
(41) The Occupant Movement Suppression Apparatus
(42) The occupant movement suppression apparatus 40 is provided with a pelvis movement suppression member 42, a vertical movement-enabling mechanism 46, and a left and right pair of stopper mechanisms 60. The pelvis movement suppression member 42 is disposed along the seat width direction inside a front portion of the seat cushion 12. The vertical movement-enabling mechanism 46 supports the pelvis movement suppression member 42 at the seat cushion frame 18, and allows the pelvis movement suppression member 42 to move vertically to follow vertical movements of the top face 12A of the seat cushion 12. The stopper mechanisms 60 are attached to the seat cushion frame 18, and restrict downward movement of the pelvis movement suppression member 42 when a rapid deceleration of the vehicle 11 is detected.
(43) The pelvis movement suppression member 42 is formed in a completely straight shape of, for example, a pipe fabricated of metal and is disposed between the left and right side frames 20 in an attitude in which the length direction of the pelvis movement suppression member 42 is in the seat width direction. The pelvis movement suppression member 42 is disposed a little to a front side relative to a front-and-rear direction middle of the seat cushion 12, a little to the rear side relative to the front frame 22. The pelvis movement suppression member 42 is disposed to be separated to an upper side from the plural seat cushion springs 30.
(44) An accommodation slot 36 (see
(45) The vertical movement-enabling mechanism 46 includes a left and right pair of movable members 50 (the movable member 50 at the left side is not shown except in
(46) The movable member 50 is formed in a long, narrow, rectangular plate shape of, for example, metal plate and is disposed with the length direction thereof in the vertical direction and the plate thickness direction in the seat width direction. A seat width direction end portion of the pelvis movement suppression member 42 is fixed to an upper portion of the movable member 50 by means such as welding or the like. A plural number of vertically arrayed notches 52 are formed at a rear edge portion of a lower portion of the movable member 50. The notches 52 open towards the vehicle rear. Each notch 52 is formed substantially in a right-angled triangle shape in a seat width direction view, with an upper edge portion extending in the seat front-and-rear direction and a lower edge portion angled to slope downward toward the seat rear.
(47) The support member 54 is formed of, for example, metal plate, and is formed in a flattened box shape of which an upper end portion is open and a seat width direction dimension is small. The support member 54 is fixed to a seat width direction inner side face of the side frame 20 by means such as welding, bolt-fastening or the like. The lower portion side of the movable member 50 is inserted inside the support member 54 from above. Thus, the movable member 50 is supported to be vertically movable (vertically slidable) relative to the support member 54. The support member 54 is a structure that is provided integrally with the seat cushion frame 18; that is, a portion of the seat cushion frame 18 serves as a support portion (a guide portion) that supports the movable member 50 to be vertically slidable.
(48) A compression coil spring 56 that serves as an urging member is disposed between the lower end of the movable member 50 and a bottom wall 54B of the support member 54. The compression coil spring 56 urges the movable member 50 upward with a weak urging force. Consequently, the pelvis movement suppression member 42 is pressed against the interposed portion 32A of the seat cushion pad 32 by this urging force, and upward displacement of the pelvis movement suppression member 42 is limited by the interposed portion 32A. When no occupant P is seated on the vehicle seat 10, the pelvis movement suppression member 42 and the movable member 50 are disposed at the upper limit positions shown in
(49) As shown in
(50) A clearance portion (a cutaway portion) 58 that is cut away in a substantially semi-circular shape is formed in an upper end portion of a side wall 54S at a seat width direction inner side of the support member 54. Therefore, even in a state in which the movable member 50 is slid to a lower limit position at the lowest side relative to the support member 54 (not shown in the drawings), the pelvis movement suppression member 42 does not touch the side wall 54S of the support member 54. In other words, a range of support of the movable member 50 by the support member 54 is extended upward due to the clearance portion 58 being formed in the side wall 54S of the support member 54. An aperture portion 59 that opens to a seat rear side is formed in a lower side of a rear wall 54R of the support member 54. The aperture portion 59 opposes the stopper mechanism 60.
(51) The stopper mechanisms 60 are disposed at the seat rear side relative to, respectively, the left and right support members 54. The left and right stopper mechanisms 60 have similar structures apart from being formed with left-right symmetry. Accordingly, descriptions below relate to the stopper mechanism 60 at the right side, which is shown in
(52) The stopper mechanism 60 is provided with a case 62, a spherical body 68 that serves as a moving member, and a pawl member 70. The case 62 is formed of, for example, a metal, and is formed in a box shape of which the seat front side is open. The case 62 is disposed in a state in which a front end portion of the case 62 is in contact with a rear end portion of the support member 54. The case 62 is fixed to the side frame 20 by means such as welding, bolt-fastening or the like. The interior of the case 62 communicates with the interior of the support member 54 via the aperture portion 59 of the support member 54. Structures are possible in which the case 62 is fixed to the support member 54, and structures are possible in which the case 62 is formed integrally with the support member 54.
(53) The spherical body 68 is formed of, for example, a metal, is accommodated inside the case 62, and is relatively movable in the seat front-and-rear direction with respect to the case 62. A protrusion (projection) 64 is formed at a front-and-rear direction central portion at an upper face of a bottom wall 62B of the case 62 (i.e., a floor face of the case 62). The protrusion 64 protrudes upward and extends in the seat width direction. At usual times, the spherical body 68 is disposed at a seat rear side relative to the protrusion 64. A height of the protrusion 64 is specified such that the spherical body 68 rides over the protrusion 64 and moves toward a seat front side when a decelerating rate during a rapid deceleration of the vehicle 11 is at least a pre-specified threshold (for example, at least 0.7 G). That is, in the present exemplary embodiment, the spherical body 68 moves toward the seat front side when the stopper mechanism 60 senses a rapid deceleration of the vehicle 11. The above-mentioned rapid deceleration occurs when the vehicle 11 rapidly brakes or the vehicle 11 has a front collision without braking. Note that the moving member provided at the stopper mechanism 60 is not limited to the spherical body 68 and may be, for example, a cylindrical member, as long as the moving member is moved toward the seat front side relative to the case 62 during a rapid deceleration of the vehicle 11.
(54) An angled surface 66 that slopes upward toward the seat front side is formed at the floor face of the case 62 at a seat front side relative to the protrusion 64. The angled surface 66 functions as a stopper that limits the relative movement of the spherical body 68 toward the seat front side with respect to the case 62.
(55) The pawl member 70 is formed in a long, narrow rectangular rod shape of, for example a metal, is accommodated inside the case 62, and is disposed at an upper side of the front side of the spherical body 68. One length direction end portion (a rear end portion) of the pawl member 70 is pivoted at an upper wall 62A of the case 62 by an axle 72 whose axial direction is in the seat width direction. Thus, the pawl member 70 is swingable vertically about the axle 72. At usual times, swinging of the pawl member 70 toward the lower side is limited by the pawl member 70 abutting against an upper face of the spherical body 68, and the pawl member 70 is disposed in an attitude that extends diagonally downward toward the seat front side. The length direction other end portion (front end portion) of the pawl member 70 tapers toward the seat front side and can fit into any one of the plural notches 52 formed in the movable member 50.
(56) As shown in
(57) Operation and Effects
(58) Now, operation and effects of the present exemplary embodiment are described.
(59) In the vehicle seat 10 with the structure described above, the pelvis movement suppression member 42 is disposed along the seat width direction inside the front portion of the seat cushion 12 and is supported at the seat cushion frame 18 via the vertical movement-enabling mechanism 46. The vertical movement-enabling mechanism 46 allows vertical movements of the pelvis movement suppression member 42 following vertical movements of the seat cushion top face 12A. Therefore, when the seat cushion top face 12A moves vertically due to a load from an occupant P sitting on the seat cushion 12 and vibrations during vehicle running or the like, the pelvis movement suppression member 42 moves vertically together with the seat cushion top face 12A. Therefore, the occupant P is unlikely to sense the pelvis movement suppression member 42 as a foreign body, and sitting comfort at usual times may not be impaired.
(60) More specifically, when an occupant P sits on the seat cushion 12 and the seat cushion top face 12A moves downward, the pelvis movement suppression member 42 moves downward together with the seat cushion top face 12A. The pelvis movement suppression member 42 is pressed by the compression coil spring 56 with a weak urging force against the interposed portion 32A that is a portion of the seat cushion pad 32. Thus, when the seat cushion top face 12A moves vertically due to vibrations during vehicle running, the pelvis movement suppression member 42 moves vertically together with the seat cushion top face 12A. Because the interposed portion 32A of the seat cushion pad 32 is interposed between the pelvis movement suppression member 42 and the seat cushion top face 12A, the occupant P is unlikely to sense the pelvis movement suppression member 42 as a foreign body.
(61) When each stopper mechanism 60 attached to the seat cushion frame 18 senses a rapid deceleration of the vehicle 11, the stopper mechanism 60 restricts downward movement of the pelvis movement suppression member 42. Therefore, downward movement of the pelvis movement suppression member 42 may be restricted at a point in time before the pelvis area PL of the occupant P moves forward due to the rapid deceleration of the vehicle 11. Thus, downward movement of the pelvis movement suppression member 42 may be restricted at a vertical position that is virtually unaltered from a usual time. Consequently, when the pelvis area PL (ischial bones IB) of the occupant P approaches the pelvis movement suppression member 42 due to the rapid deceleration of the vehicle 11, the ischial bones IB may be restrained without the pelvis movement suppression member 42 being pushed down by the ischial bones IB. Therefore, forward movement of the pelvis area PL may be suppressed effectively.
(62) A supplementary description of the effect described above is given using
(63) In a structure among the technologies described in the Related Art section in which a forward movement of an occupant's buttock area at a time of rapid deceleration of a vehicle is utilized to press a stopper member from the seat rear, the force Fx at time T2 described above causes the stopper member to mesh with protrusions and indentations of a guide member. Therefore, the stopper member may be moved downward by the downward pushing force Fz before the stopper member meshes with the protrusions and indentations of the guide member. Similarly, in a structure among the technologies described in the Related Art section in which an inner pre-tensioner of a seatbelt is deployed to block downward movement of a stopper member, the stopper member may be moved downward by the downward pushing force Fz before a collision acceleration or the like is detected after a vehicle collision and the inner pre-tensioner is activated.
(64) In the present exemplary embodiment, by contrast, the stopper mechanism 60 is operated by a deceleration of the vehicle at time T1 before the front collision occurs. Therefore, the ischial bones IB may be supported by the pelvis movement suppression member 42 at the height virtually unaltered from the usual sitting state. As a result, forward movement of the pelvis area PL may be suppressed effectively.
(65) In the present exemplary embodiment, the pelvis movement suppression member 42 formed in the rod shape is disposed along the seat width direction inside the front portion of the seat cushion 12. Each seat width direction end portion of the pelvis movement suppression member 42 is fixed to the movable member 50 of the vertical movement-enabling mechanism 46. The movable member 50 is supported to be vertically slidable relative to the seat cushion frame 18. Therefore, during usual sitting, the movable member 50 slides vertically to follow vertical movements of the seat cushion top face 12A.
(66) At each of the movable member 50 described above, the vertically arrayed plural notches 52 are formed. When the stopper mechanism 60 senses a rapid deceleration of the vehicle 11, the pawl member 70 of the stopper mechanism 60 meshes with one or other of the plural notches 52. As a result, downward movement of the pelvis movement suppression member 42 is restricted. Because the movable member 50 is a structure that is supported to be vertically slidable, a strength required to suppress forward movement of the pelvis area PL during a rapid deceleration of the vehicle may be assured more easily than in a structure in which the movable member 50 is supported to be vertically rotatable (swingable). Furthermore, space for arrangement of the vertical movement-enabling mechanism 46 inside the seat cushion 12 may be more easily reserved than in, as mentioned above, a structure in which the movable member 50 is rotatably supported.
(67) In the present exemplary embodiment, when the vehicle 11 rapidly decelerates, the spherical body 68 of the stopper mechanism 60 rides over the protrusion 64 due to the action of the deceleration, moves toward the seat front side, and pushes the pawl member 70. As a result, the pawl member 70 meshes with one of the plural notches 52 of the movable member 50. Therefore, downward movement of the pelvis movement suppression member 42 may be restricted by a simple structure. Furthermore, this is not limited to a situation in which the vehicle 11 brakes and rapidly decelerates. In a situation in which the vehicle 11 has a front collision without braking, the spherical body 68 is moved toward the seat front side by the rapid deceleration caused by the front collision. A threshold for the deceleration at which the spherical body 68 is to move toward the seat front side is set to around, for example, 0.7 G. Thus, downward displacement of the pelvis movement suppression member 42 may be suppressed immediately after a front collision occurs.
(68) A second exemplary embodiment of the present invention is described. Structures and operations that are basically the same as in the first exemplary embodiment are assigned the same reference symbols as in the first exemplary embodiment and are not described.
Second Exemplary Embodiment
(69)
(70) The occupant movement suppression apparatus 80 according to this exemplary embodiment is provided with the pelvis movement suppression member 42, a vertical movement-enabling mechanism 82, and a left and right pair of stopper mechanisms 90 (only the stopper mechanism 90 at the left side is shown in the drawings). The pelvis movement suppression member 42 has a similar structure to the pelvis movement suppression member 42 according to the first exemplary embodiment. The vertical movement-enabling mechanism 82 supports the pelvis movement suppression member 42 at the seat cushion frame 18 and allows the pelvis movement suppression member 42 to move vertically to follow vertical movements of the top face 12A of the seat cushion 12. Each stopper mechanism 90 is attached to the seat cushion frame 18. When a rapid deceleration of the vehicle 11 is detected, the stopper mechanism 90 restricts downward movement of the pelvis movement suppression member 42.
(71) The vertical movement-enabling mechanism 82 includes a left and right pair of movable members 84 (the movable member 84 at the left side is not shown in the drawings) and a left and right pair of axles 86 (the axle 86 at the left side is not shown in the drawings). The movable members 84 are disposed at seat width direction outer sides of the pelvis movement suppression member 42, at seat width direction inner sides of the left and right side frames 20 (the side frame 20 at the left side is not shown in the drawings). The axles 86 support the movable members 84 to be rotatable relative to the left and right side frames 20, about axes in the seat width direction. The left and right movable members 84 and the left and right axles 86 have similar structures apart from being formed with left-right symmetry. Accordingly, descriptions below relate to the movable member 84 and axle 86 at the right side, which are shown in
(72) The movable member 84 is formed in an elongated plate shape of, for example, metal plate, and is disposed at the seat width direction inner side of the side frame 20 in an attitude in which the length direction of the movable member 84 is in the seat front-and-rear direction and the plate thickness direction is in the seat width direction. One length direction end portion (a front end portion) of the movable member 84 is supported at the side frame 20 via the axle 86. The axle 86 is disposed with the axial direction thereof in the seat width direction.
(73) A seat width direction end portion of the pelvis movement suppression member 42 is fixed to a rear portion of the movable member 84 at a seat rear side of the axle 86 (one side in the seat front-and-rear direction), by means such as welding or the like. Thus, the pelvis movement suppression member 42 is made vertically rotatable about the axle 86 (about the axis in the seat width direction) together with the movable member 84. A rear end portion of the movable member 84 is formed in a circular arc shape centered on the rotation center of the movable member 84. Thus, the movable member 84 is formed substantially in a handfan shape in a seat width direction view. Plural notches 88 that are formed in substantially triangular shapes in the seat width direction view are formed in a rear end portion of the movable member 84, arrayed in the rotation direction of the movable member 84 (substantially in the vertical direction). These notches 88 are specified within a range corresponding to an angle 1 through which the movable member 84 rotates in a range in which the pelvis movement suppression member 42 moves vertically together with the seat cushion top face 12A.
(74) An urging member that is not shown in the drawings (for example, a torsion spring) is provided between the movable member 84 and axle 86 described above. The urging member urges the movable member 84 upward with a weak urging force and presses the pelvis movement suppression member 42 against the interposed portion 32A of the seat cushion pad 32 (see
(75) The left and right stopper mechanisms 90 (the stopper mechanism 90 at the left side is not shown in the drawings) are disposed at a seat rear side relative to, respectively, the left and right movable members 84. The left and right stopper mechanisms 90 have similar structures apart from being formed with left-right symmetry. Below, each of the left and right stopper mechanisms 90 is referred to simply as the stopper mechanism 90. Note that a structure provided with the left and right stopper mechanisms 90 is not limiting. Structures are possible in which one of the left and right stopper mechanisms 90 is omitted, in which case the one of the left and right movable members 84 at the side at which the stopper mechanism 90 is omitted is structured without the plural notches 88.
(76) The stopper mechanism 90 is provided with a case 92, the spherical body 68 serving as the moving member, and a pawl member 96 that serves as a pawl member. The case 92 is formed of, for example, a metal, and is formed in a box shape that is long with a length thereof in the seat front-and-rear direction. The case 92 is disposed in an attitude with a small elevation angle 2 toward the vertical movement-enabling mechanism 82, that is, an attitude that is angled slightly upward to the front relative to the vehicle front-and-rear direction. The case 92 includes a front-and-rear pair of fixing pieces 92A that extend toward a lower side. The fixing pieces 92A are fixed to the side frame 20 by means of such as bolt-fastening or the like. An aperture portion 94 is formed at an upper portion of a front wall 92F of the case 92, at a position opposing a rear end portion of the movable member 84.
(77) The spherical body 68 is accommodated inside the case 92 and is relatively movable in the seat front-and-rear direction with respect to the case 92. A protrusion 64 is formed at an upper face of a bottom wall 92B of the case 92 (i.e., a floor face of the case 92), similarly to the protrusion 64 according to the first exemplary embodiment. At usual times, the spherical body 68 is disposed at a seat rear side relative to the protrusion 64. The spherical body 68 rides over the protrusion 64 and moves toward a seat front side when a deceleration during a rapid deceleration of the vehicle 11 is at least a pre-specified threshold (for example, at least 0.7 G). This threshold may be adjusted by altering the aforementioned elevation angle 2 and a protrusion height of the protrusion 64.
(78) A pawl member 96 is formed in an elongated rectangular rod shape of, for example, a metal and is accommodated inside the case 92. One length direction end portion (a lower end portion) of the pawl member 96 is pivoted at a side wall (not indicated with a reference symbol) of the case 92 by an axle 98 whose axial direction is in the seat width direction. Accordingly, the pawl member 96 is swingable to front and rear about the axle 98, between a rear tilted position shown in
(79) As shown in
(80) In this exemplary embodiment too, during usual sitting, the pelvis movement suppression member 42 rotates vertically about the axle 86 to follow vertical movements of the seat cushion top face 12A together with the movable member 84. Thus, sitting comfort at usual times is not impaired. Further, when each stopper mechanism 90 senses a rapid deceleration of the vehicle 11, the stopper mechanism 90 restricts downward movement of the pelvis movement suppression member 42. As a result, forward movement of the pelvis area PL may be suppressed effectively. In addition, in this exemplary embodiment, because the pelvis movement suppression member 42 is moved vertically by rotation of the movable member 84, resistance to the movable member 84 during rotation (during movement) may be smaller than in a structure as in the first exemplary embodiment in which the movable member 50 slides vertically. Thus, the pelvis movement suppression member 42 may be moved vertically more smoothly. Therefore, a sensation for the occupant of the pelvis movement suppression member 42 as a foreign body may be further reduced.
(81) In the movable member 84 according to this exemplary embodiment, the seat width direction end portion of the pelvis movement suppression member 42 is fixed at the seat rear side relative to the rotation center of the movable member 84, and the plural notches 88 are formed in the rear end portion of the movable member 84. However, the present invention is not limited thus. The seat width direction end portion of the pelvis movement suppression member may be fixed at a front side relative to the rotation center of the movable member and the plural notches may be formed in a front end portion of the movable member, in which case an actuator that serves as the stopper mechanism is disposed at a seat front side of the movable member.
Third Exemplary Embodiment
(82)
(83) The pelvis movement suppression member 43 according to this exemplary embodiment has a basically similar structure to the pelvis movement suppression member 42 according to the first exemplary embodiment. However, the pelvis movement suppression member 43 is formed substantially in a W shape in a seat front-and-rear direction view, in which a seat width direction central portion of the pelvis movement suppression member 43 is inflected upward to form a protrusion and portions at both seat width direction sides are inflected to form recesses downward. To be specific, as shown in
(84) In this exemplary embodiment, as described above, the portions of the pelvis movement suppression member 43 at the sides in the seat width direction are curved to form recesses downward. As a result, spaces between the portions at the two seat width direction sides of the pelvis movement suppression member 43 and the left and right thigh areas PF of the occupant P may be assuredly larger than in a structure in which the pelvis movement suppression member 42 is formed in a completely straight rod shape as in the first exemplary embodiment (see
Fourth Exemplary Embodiment
(85)
(86) The occupant movement suppression apparatus 100 according to the present exemplary embodiment is provided with a wire (a linear member) 102 that serves as the pelvis movement suppression member, a vertical movement-enabling mechanism 104, and an actuator 128 that serves as the stopper mechanism. The wire 102 is disposed along the seat width direction inside the front portion of the seat cushion 12. The vertical movement-enabling mechanism 104 supports the wire 102 at the seat cushion frame 18 and allows the wire 102 to move vertically to follow vertical movements of the top face 12A of the seat cushion 12. The actuator 128 is attached to the seat cushion frame 18. When a collision prediction sensor, which is not shown in the drawings, predicts a collision of the vehicle 11, the actuator 128 restricts downward movement of the wire 102.
(87) The wire 102 is formed in a linear shape of a material with high pliability and tensile rigidity, and features flexibility. The wire 102 is embedded inside the front portion of the seat cushion pad 32.
(88) The vertical movement-enabling mechanism 104 includes an anchoring portion 106, a movable member 122, a support member 110, a pulley 114, and a compression coil spring 126 that serves as an urging member. The anchoring portion 106 anchors one end portion (in this exemplary embodiment, a left end portion) of the wire 102 at one end portion in the seat width direction of the seat cushion frame 18 (in this exemplary embodiment, the side frame 20 at the left side). Another end portion (in this exemplary embodiment, a right end portion) of the wire 102 is anchored at the movable member 122. The support member 110 is fixed to another end portion in the seat width direction of the seat cushion frame 18 (in this exemplary embodiment, the side frame 20 at the right side) and slidably supports the movable member 122. The other end side of the wire 102 is wound round the pulley 114. The compression coil spring 126 urges the movable member 122 toward a lower side.
(89) As shown in
(90) A slit 108 is formed in a rear portion of the anchoring portion 106. The slit 108 is cut toward a seat front side and seat lower side from the rear end of the anchoring portion 106. A nipple 103 that is provided at one end portion of the wire 102 is inserted into the slit 108. Thus, the one end portion of the wire 102 is anchored at the side frame 20 at the left side via the anchoring portion 106. A structure is also possible in which an anchoring portion that anchors the one end portion of the wire 102 is formed at one end portion in the seat width direction of the seat cushion frame 18 (i.e., a structure in which a portion of the seat cushion frame serves as the anchoring portion).
(91) As shown in
(92) The pulley 114 is accommodated at an upper portion of the interior of the support member 110. The pulley 114 is arranged with an axial direction thereof in the seat front-and-rear direction and is supported to be rotatable relative to the support member 110. The other end side of the wire 102 is wound round the pulley 114 from an upper side thereof and curves toward a lower side of the interior of the support member 110. A check plate 116 is formed integrally with the support member 110 in order to prevent the other end side of the wire 102 disengaging from the pulley 114.
(93) A movable member accommodation chamber 118 is formed by partition at a lower side of the interior of the support member 110. The movable member accommodation chamber 118 is formed in a cylindrical shape whose axial direction is in the seat vertical direction. A penetrating hole 120 is formed at an upper wall (not indicated with a reference symbol) of the movable member accommodation chamber 118. The other end side of the wire 102 is inserted inside the movable member accommodation chamber 118 through the penetrating hole 120. The movable member 122 is accommodated inside the movable member accommodation chamber 118.
(94) The movable member 122 is formed in a long, substantially cylindrical shape. The movable member 122 is in an attitude in which the axial direction of the movable member 122 is in the seat vertical direction. The movable member 122 is supported to be vertically slidable by the movable member accommodation chamber 118, and thus by the support member 110. The other end portion of the wire 102 is anchored at one length direction end portion (an upper end portion) of the movable member 122 by means such as welding, crimping or the like. The compression coil spring 126 is disposed between the movable member 122 and an upper wall of the movable member accommodation chamber 118. The compression coil spring 126 urges the movable member 122 toward the lower side. Thus, at usual times, the movable member 122 is disposed at the lower limit position shown in
(95) In a state in which no occupant P is sitting on the seat cushion 12, the movable member 122 described above is disposed at the lower limit position shown in
(96) The actuator 128 includes a push-type solenoid 130 and a pawl member 134. The actuator 128 is disposed at a seat rear side of the movable member accommodation chamber 118. An actuator accommodation portion 110A is formed at the support member 110 to correspond with the actuator 128. The actuator accommodation portion 110A bulges toward a seat rear side in the shape of a circular tube with a bottom. The interior of the actuator accommodation portion 110A communicates with the interior of the movable member accommodation chamber 118. The solenoid 130 and the pawl member 134 are accommodated inside the actuator accommodation portion 110A. The pawl member 134 is formed in an elongated shape of, for example, a metal. The pawl member 134 is disposed at a seat front side of the solenoid 130 (the side of the solenoid 130 at which the movable member accommodation chamber 118 is disposed) in an attitude in which the length direction of the pawl member 134 is in the seat vertical direction. The pawl member 134 is fixed to a distal end portion of a plunger 132 of the solenoid 130. Plural pawls 136 arrayed in the seat vertical direction are formed at a front end portion of the pawl member 134. The plural pawls 136 form substantially triangular shapes as seen in the seat width direction and are tapered towards the seat front side. The plural pawls 136 are arrayed with the same pitch (spacing) as the plural notches 124. The plural pawls 136 are meshed with the plural notches 124 by the solenoid 130 activating and moving the pawl member 134 toward the seat front side (see
(97) The solenoid 130 is electronically connected to an ECU, not shown in the drawings, which is installed in the vehicle 11. This ECU is electronically connected to the aforementioned collision prediction sensor. The collision prediction sensor is, for example, a millimeter-wave radar, a laser radar, a stereo camera and the like. When a front collision of the vehicle 11 is predicted by the collision prediction sensor, the ECU outputs an activation current to the solenoid 130. A timing at which the ECU feeds the activation current to the solenoid 130 may be a timing at which operation of a brake pedal is sensed by a brake sensor, a timing at which a rapid release operation of an accelerator pedal is sensed by an accelerator sensor, or the like. In these cases, the brake sensor or acceleration sensor serves as the collision prediction sensor.
(98) In this exemplary embodiment, when the occupant P sits on the seat cushion 12, the intermediate portion 102S of the wire 102 moves downward following the downward movement of the seat cushion top face 12A, the movable member 122 slides upward relative to the support member 110, and the compression coil spring 126 is compressed. When the seat cushion top face 12A moves vertically due to vibrations during vehicle running, the wire 102 is moved vertically following the seat cushion top face 12A by restoring force of the compression coil spring 126. The wire 102 is more pliable than a rod member such as a metal pipe or the like and flexes to follow protrusion and recess deformations of the seat cushion top face 12A. Therefore, a sensation for the occupant of the wire 102 (the pelvis movement suppression member) as a foreign body may be even more effectively reduced. In addition, because the wire 102 flexes as described above, this foreign body sensation is likely to be reduced regardless of the physical build of the occupant P.
(99) In this exemplary embodiment, when the collision prediction sensor predicts a collision of the vehicle 11, the plural pawls 136 formed at the pawl member 134 of the actuator 128 mesh with the plural notches 124 formed at the movable member 122. As a result, downward movement of the intermediate portion 102S of the wire 102 is restricted. Therefore, because downward movement of the wire 102 is restricted at a point in time before the pelvis area PL of the occupant P moves forward due to a rapid deceleration of the vehicle 11, forward movement of the pelvis area PL may be effectively suppressed, similarly to the exemplary embodiments described above. In addition, because the actuator 128 is employed as the stopper mechanism, an activation timing of the stopper mechanism may be specified arbitrarily.
(100) In this exemplary embodiment, the other end side of the wire 102 is wound round the pulley 114 provided in the support member 110 of the vertical movement-enabling mechanism 104, and the movable member 122 is arranged with the length direction thereof in the seat vertical direction (a direction orthogonal to the seat width direction). Therefore, space for arrangement of the vertical movement-enabling mechanism 104 is more easily reserved than in, for example, a structure in which the movable member 122 is arranged with the length direction thereof in the seat width direction.
Fifth Exemplary Embodiment
(101)
(102) In the occupant movement suppression apparatus 140 according to this exemplary embodiment, the plural notches 88 formed in the rear end portion of the movable member 84 are formed in long, narrow, rectangular slot shapes in a seat width direction view, with length directions in the rotation radius direction of the movable member 84. These notches 88 extend from the rear end of the movable member 84 in directions toward the rotation center of the movable member 84. Similarly to the second exemplary embodiment, the notches 88 are specified within the range corresponding to the angle 1 through which the movable member 84 rotates in the range in which the pelvis movement suppression member 42 moves vertically together with the seat cushion top face 12A.
(103) The occupant movement suppression apparatus 140 is equipped with an actuator 142 that serves as the stopper mechanism in place of the stopper mechanism 90 according to the second exemplary embodiment. The actuator 142 is provided with a case 92, resembling the case 92 according to the second exemplary embodiment, and a pair of upper and lower pawl members 158 and 160. A rear portion of the interior of the case 92 is formed as an air chamber 144, which is divided from a front portion of the interior of the case 92 by a front-and-rear dividing wall 92C. Compressed air is charged into the air chamber 144. An upper and lower pair of electromagnetic valves 146 and 148 are mounted at the front-and-rear dividing wall 92C. The upper and lower electromagnetic valves 146 and 148 are electronically connected to an ECU similar to the ECU according to the fourth exemplary embodiment. When a collision prediction sensor similar to the collision prediction sensor according to the fourth exemplary embodiment predicts a front collision of the vehicle 11, this ECU outputs activation currents to the upper and lower electromagnetic valves 146 and 148. As a result, the upper and lower electromagnetic valves 146 and 148 are opened.
(104) The upper and lower electromagnetic valves 146 and 148 are disposed to oppose a pair of upper and lower pawl accommodation chambers 150 and 152, which are formed in the front portion of the interior of the case 92. The upper and lower pawl accommodation chambers 150 and 152 are partitioned into upper and lower by an upper-and-lower division wall (not indicated with a reference symbol) in the case 92. The upper and lower pawl accommodation chambers 150 and 152 are independent from one another. When the upper and lower electromagnetic valves 146 and 148 are activated, the compressed air in the air chamber 144 flows into the upper and lower pawl accommodation chambers 150 and 152. The upper and lower pawl members 158 and 160 are accommodated in the upper and lower pawl accommodation chambers 150 and 152.
(105) The upper and lower pawl members 158 and 160 are formed of, for example, a metal, and are formed in elongated shapes with the lengths thereof in the length direction of the case 92 (i.e., a direction that is angled a little upward toward the front relative to the seat front-and-rear direction). Front portions of the upper and lower pawl members 158 and 160 are inserted into a pair of upper and lower insertion holes 154 and 156 formed in a front wall portion (not indicated with a reference symbol) of the case 92. Flange-shaped pressure-receiving portions 158A and 160A are formed at rear end portions of the upper and lower pawl members 158 and 160. The pawl members 158 and 160 are supported to be slidable in the length directions thereof relative to the case 92. When the electromagnetic valves 146 and 148 are activated, the pawl members 158 and 160 are subjected to the pressure force of the compressed air flowing into the upper and lower pawl accommodation chambers 150 and 152, and slide from the positions shown in
(106) The upper and lower pawl members 158 and 160 are arrayed in the vertical direction with a spacing that differs slightly from the spacing (pitch) of the plural notches 88. Therefore, even though both of the upper and lower pawl members 158 and 160 slide toward the seat front side, only one of the upper and lower pawl members 158 and 160 meshes with one of the plural notches 88 (see
(107) In this exemplary embodiment too, when an occupant P is sitting at a usual time, the pelvis movement suppression member 42 rotates vertically to follow vertical movements of the seat cushion top face 12A. Therefore, similar effects to the second exemplary embodiment are provided. Furthermore, because the actuator 142 is employed as the stopper mechanism in this exemplary embodiment, the timing of activation of the stopper mechanism may be specified arbitrarily, similarly to the fourth exemplary embodiment. Moreover, in this exemplary embodiment, the spacing with which the upper and lower pawl members 158 and 160 are arrayed is specified to be slightly wider than the spacing of the plural notches 88. Therefore, when a collision of the vehicle 11 is predicted, there is a high probability of one of the upper and lower pawl members 158 and 160 meshing with one of the plural notches 88. This effect enables downward movement of the movable member 84, and thus the pelvis movement suppression member 42, to be restricted more reliably.
(108) The actuator 142 according to this exemplary embodiment may also be applied to the first to fourth exemplary embodiments, in which cases the shapes of the plural notches formed in the movable member are to be modified to match the shapes of the pair of pawl members 158 and 160 of the actuator 142.
(109) In the foregoing, a number of exemplary embodiments of the present invention have been described. However, numerous modifications of the exemplary embodiments may be embodied within a scope not departing from the claims. It will also be clear that the scope of the present disclosure is not to be limited to the exemplary embodiments described above.