LIQUID DISTRIBUTOR FOR A LIQUID-TRANSFER SYSTEM OF A CONVEYOR DISHWASHER, AND CONVEYOR DISHWASHER HAVING SUCH A LIQUID DISTRUBUTOR
20200229674 ยท 2020-07-23
Inventors
Cpc classification
A47L15/247
HUMAN NECESSITIES
A47L2401/04
HUMAN NECESSITIES
A47L2501/03
HUMAN NECESSITIES
A47L15/24
HUMAN NECESSITIES
A47L15/4221
HUMAN NECESSITIES
International classification
Abstract
A liquid distributor for a liquid-transfer system of a conveyor dishwasher has first, second and third connections. The liquid sprayed in at least one final-rinse zone of the conveyor dishwasher can be fed to the liquid distributor via the first connection, wherein some of the liquid fed to the liquid distributor can be discharged, via the second connection, to a line system which can be connected to the second connection, and wherein the rest of the liquid fed to the liquid distributor can be discharged, via the third connection, to at least one line system which can be connected to the third connection. The liquid distributor has an interchangeable aperture component, which defines the fraction of liquid which is fed to the liquid distributor via its first connection and is to be discharged, via the second connection, to the line system which can be connected to the second connection.
Claims
1. A liquid distributor (25) for a liquid-transfer system of a conveyor dishwasher (1), wherein the liquid distributor (25) has a first connection (28), a second connection (29) and at least one third connection (30), wherein the liquid sprayed in at least one final-rinse zone (4, 5) of the conveyor dishwasher (1) can be fed to the liquid distributor (25) via the first connection (28), wherein some of the liquid fed to the liquid distributor (25) can be discharged, via the second connection (29), to a line system (21) which can be connected to the second connection (29), and wherein the rest of the liquid fed to the liquid distributor (25) can be discharged, via the at least one third connection (30), to at least one line system (26) which can be connected to the at least one third connection (30), wherein the liquid distributor (25) has an interchangeable aperture component (31), which defines the fraction of liquid which is, or can be, fed to the liquid distributor (25) via its first connection (28) and is to be discharged, via the second connection (29), to the line system (21) which can be connected to the second connection (29).
2. The liquid distributor (25) as claimed in claim 1, wherein the at least one third connection (30) is designed in the form of a connection stub in which the aperture component (31) is, or can be, accommodated at least in part.
3. The liquid distributor (25) as claimed in claim 1 or 2, wherein the liquid distributor (25) contains a first channel (32), which flow-connects the first connection (28) of the liquid distributor (25) to the second connection (29) of the liquid distributor (25), and wherein the liquid distributor (25) contains at least one second channel (33), which opens out into the first channel (32) and flow-connects the latter to the at least one third connection (30) of the liquid distributor (25), wherein a channel axis formed by the second channel (33) is arranged at an acute angle or obtuse angle in relation to a channel axis formed by the first channel (32).
4. The liquid distributor (25) as claimed in claim 3, wherein the aperture component (31) is designed in the form of an aperture-component insert which can be accommodated, at least in part, in the at least one second channel (33) and in which at least one flow channel (34) is formed.
5. The liquid distributor (25) as claimed in claim 4, wherein the at least one flow channel (34) is designed in the form of a bore formed in the longitudinal direction of the aperture-component insert and/or in the form of a groove formed in the longitudinal direction of the aperture-component insert.
6. The liquid distributor (25) as claimed in claim 4, wherein the at least one flow channel (34) runs, at least in part, parallel to the channel axis formed by the at least one second channel (33).
7. The liquid distributor (25) as claimed in claim 3, wherein the aperture component (31) designed in the form of an aperture-component insert has a main body (31a) which, at least in part, is at least essentially cylindrical or conical and can be accommodated, at least in part, in the at least one second channel (33) of the liquid distributor (25), wherein the at least one flow channel (34) is designed in the form of a bore or groove in the main body (31a), said bore or groove running, at least in part, along the axis of symmetry of the main body (31a).
8. The liquid distributor (25) as claimed in claim 7, wherein the at least one flow channel (34) is assigned a flow-channel region (35) which runs, at least in part, radially in relation to the axis of symmetry of the main body (31a) and is formed in the main body (31a) such that the corresponding flow channel (34) opens out in the lateral surface of the main body (31a) via the associated flow-channel region (35).
9. The liquid distributor (25) as claimed in claim 8, wherein the flow-channel region (35), which is assigned to the at least one flow channel (34), is formed in an end region of the cylindrical main body (31a) such that, in a state where the aperture component (31) designed in the form of an aperture-component insert is accommodated in the at least one second channel (33), the at least one flow channel (34) is, or can be, flow-connected to the first channel (32) via its associated flow-channel region (35).
10. The liquid distributor (25) as claimed in claim 8, wherein the flow-channel region (35), which is assigned to the at least one flow channel (34), is formed in an end region of the main body (31a) such that, in a state where the aperture component (31) designed in the form of an aperture-component insert is accommodated in the at least one second channel (33), the flow-channel region (35) opens out into the first channel (32) on the rear side, as seen in relation to the flow direction.
11. The liquid distributor (25) as claimed in claim 8, wherein the at least one flow channel (34) and the flow-channel region (35) assigned thereto have an effective flow cross section which defines the fraction of liquid which is fed to the liquid distributor (25) via the first connection (28) and is, or can be, discharged via the third connection (30) of the liquid distributor (25).
12. A conveyor dishwasher (1) having a transporting apparatus for transporting washware through the individual treatment zones of the conveyor dishwasher (1), wherein the conveyor dishwasher (1) has the following: at least one main-wash zone (3); optionally at least one pre-wash zone (2) arranged upstream of the at least one main-wash zone (3), as seen in the transporting direction (T) of the washware; and at least one final-rinse zone (4, 5) which is arranged downstream of the at least one main-wash zone (3), as seen in the transporting direction (T) of the washware, is designed in the form of a pump-action final-rinse zone (4) and/or in the form of a fresh-water final-rinse zone (5) and in which recirculated or clean fresh water, to which a rinse-aid chemical has possibly been added, is sprayed onto the washware which is to be treated; wherein the conveyor dishwasher (1) is assigned a liquid-transfer system via which at least some of the liquid sprayed in the at least one final-rinse zone (4, 5) can be fed directly to the at least one optionally provided pre-wash zone (2), to a waste-water outflow or to a waste-water tank, wherein the liquid-transfer system has an interchangeable aperture component (31), which defines the fraction of liquid which is sprayed in the at least one final-rinse zone (4, 5) and is to be fed directly to the optionally provided at least one pre-wash zone (2), to the waste-water outflow or to the waste-water tank.
13. The conveyor dishwasher (1) as claimed in claim 12, wherein the liquid-transfer system has a liquid distributor having a first connection (28), a second connection (29) and at least one third connection (30), wherein at least some of the liquid sprayed in the at least one final-rinse zone (4, 5) is, or can be, fed to the liquid distributor (25) via the first connection (28), wherein some of the liquid fed to the liquid distributor (25) is, or can be, discharged, via the second connection (29), to a line system connected to the second connection (29), and wherein the rest of the liquid fed to the liquid distributor (25) can be discharged, via the at least one third connection (30), to at least one line system connected to the at least one third connection (30).
14. The conveyor dishwasher (1) as claimed in claim 13, wherein the first connection of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to the delivery side of a pump, wherein the second connection of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to a bypass line (26), and wherein the third connection (30) of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to a line system (21) which is formed separately from the bypass line (26); or wherein the first connection of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to the delivery side of a pump, wherein the third connection (30) of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to a bypass line (26), and wherein the second connection of the liquid distributor (25) is, or can be, flow-connected in a releasable manner to a line system (21) which is formed separately from the bypass line (26).
15. The conveyor dishwasher (1) as claimed in claim 14, wherein the pump is, in particular, a final-rinse pump (20), which is assigned to a pump-action final-rinse zone (4) of the conveyor dishwasher (1), wherein the bypass line (26)bypassing at least one main-wash zone (3) of the conveyor dishwasher (1)opens out either into a treatment zone which forms part of the conveyor dishwasher (1) and is arranged upstream of the at least one main-wash zone (3), as seen in the transporting direction (T) of the washware, or opens out in a waste-water tank or in a waste-water outflow, and wherein the line system (21), which is formed separately from the bypass line (26), is flow-connected to a pre-rinse nozzle system of the conveyor dishwasher (1).
16. A liquid distributor (25) for a liquid-transfer system of a conveyor dishwasher (1), wherein the liquid distributor (25) has a first connection (28), a second connection (29) and a third connection (30), wherein liquid is fed to the liquid distributor (25) via the first connection (28), wherein some of the liquid fed to the liquid distributor (25) can be discharged, via the second connection (29), to a line system (21) which can be connected to the second connection (29), and wherein the rest of the liquid fed to the liquid distributor (25) can be discharged, via the third connection (30), to at least one line system (26) which can be connected to the at least one third connection (30), wherein the liquid distributor (25) has an interchangeable aperture component (31), which defines the fraction of liquid which is, or can be, fed to the liquid distributor (25) via its first connection (28) and is to be discharged, via the second connection (29), to the line system (21) which can be connected to the second connection (29).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Preferred embodiments of the solution according to the invention are described in more detail below on the basis of the appended drawings, in which
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039]
[0040] In the illustrated conveyor dishwasher 1, at least the pre-wash zone 2 and the main-wash zone 3 are in each case formed as wash system 6 and wash system 7, respectively.
[0041] The washware, either directly received on a conveyor belt or held by racks, runs, in the transporting direction T, through an entrance tunnel 9, the following pre-wash zone 2, the main-wash zone 3, the pump-action final-rinse zone 4, the fresh-water final-rinse zone 5 and a drying zone 10 into an exit section 11.
[0042] Said treatment zones 2, 3, 4, 5 of the conveyor dishwasher 1 are each assigned spray nozzles via which liquid is sprayed onto the washware which is being transported by the conveyor belt through the respective treatment zones 2, 3, 4, 5. At least the pre-wash zone 2, the main-wash zone 3 and the pump-action final-rinse zone 4 are in each case assigned a tank 12, 13, 14 in which sprayed liquid is received and/or liquid for the spray nozzles of the relevant zones 2, 3, 4 is supplied.
[0043] The pre-wash zone 2, the main-wash zone 3 and the pump-action final-rinse zone 4 of the conveyor dishwasher 1 according to the embodiment illustrated in
[0044] Furthermore, a control device 100 (illustrated merely schematically in the drawings) is provided, which (inter alia) serves for suitably actuating the respective wash pumps 16, 17 of the wash systems 6, 7 and the final-rinse pump 20 of the rinse system 15 during a wash/rinse process in order, at least intermittently, for liquid to be fed via the associated line system 18, 19, 21 to the spray nozzles of the nozzle system associated with the respective wash or rinse system 6, 7, 15.
[0045] In the conveyor dishwasher 1 illustrated in
[0046] The liquid sprayed in the fresh-water final-rinse zone 5 is collected in the rinse tank 14 assigned to the pump-action final-rinse zone 4. The suction side of the final-rinse pump 20 assigned to the pump-action final-rinse zone 4 is flow-connected to the rinse tank 14 and serves for feeding to the spray nozzles of the rinse system 15 assigned to the pump-action final-rinse zone 4 some of the final-rinse liquid sprayed in the fresh-water final-rinse zone 5 and collected in the rinse tank 14.
[0047] After the spraying of the liquid fed to the spray nozzles of the rinse system 15 assigned to the pump-action final-rinse zone 4, said liquid is collected in the wash tank 13 assigned to the main-wash zone 3, where it is recirculated via the wash system 7 of the main-wash zone and is transported from zone to zone counter to the transporting direction T of the washware via a cascade system.
[0048] The remaining part of the final-rinse liquid sprayed in the fresh-water final-rinse zone 5 and collected in the rinse tank 14 is conducted directly into the pre-wash tank 12 of the pre-wash zone 2 via a liquid distributor 25 and a bypass line 26.
[0049] In specific terms, the final-rinse liquid sprayed in the fresh-water final-rinse zone 5 is collected in the tank (pump-action final-rinse tank 14) of the pump-action final-rinse zone 4, from which tank a fraction thereof is conveyed to the spray nozzles of the pump-action final-rinse zone 4 via the final-rinse pump 20 belonging to the rinse system 15 of the pump-action final-rinse zone 4. In the pump-action final-rinse zone 4, wash liquid is rinsed off the washware.
[0050] The liquid which is sprayed, and thus accumulates, in the pump-action final-rinse zone 4 flows into the wash tank 13 of the main-wash zone 3, is normally provided with a detergent or wash chemical and is sprayed onto the washware with the aid of a wash pump 17 belonging to the wash system 7 of the main-wash zone 3 via the spray nozzles (wash nozzles) of the wash system 7 belonging to the main-wash zone 3.
[0051] The wash liquid then flows from the wash tank 13 of the main-wash zone 3 into the pre-wash tank 12 of the pre-wash zone 2. The wash liquid collected in the pre-wash tank 12 is, in the pre-wash zone 2, sprayed onto the washware with the aid of a wash pump 16 belonging to the wash system 6 of the pre-wash zone 2 via the spray nozzles (pre-wash nozzles) of the wash system 6 belonging to the pre-wash zone 2 in order to remove coarse impurities from the washware.
[0052] Some of the wash liquid sprayed in the main-wash zone 3 passes into the wash tank (pre-wash tank 12) of the pre-wash zone 2 via an overflow system 22. As is also the case with the main-wash zone 3, the pre-wash zone 2 may be provided with a tank-covering sieve which is formed as a planar sieve.
[0053] In the conveyor dishwasher 1 illustrated in
[0054] As already stated, in the conveyor dishwasher schematically illustrated in
[0055] In order to be able to set that fraction of the liquid sprayed in the fresh-water final-rinse zone 5 which is to be fed directly to the pre-wash tank 12 via the bypass line 26, in the conveyor dishwasher according to the invention, use is made of a liquid distributor 25, which is indicated merely schematically in
[0056]
[0057] Accordingly, the liquid distributor 25 of this embodiment has a main body 27 with a first connection 28 which is connected, or is able to be connected, to the delivery side of the final-rinse pump 20 (pre-rinse pump) of the conveyor dishwasher 1, a second connection 29 which is flow-connected, or is able to be flow-connected, to the line system 21 of the rinse system 15 assigned to the pump-action final-rinse zone 4, and a third connection 30 which is flow-connected, or is able to be flow-connected, to the bypass line 26.
[0058] Furthermore, the liquid distributor 25 is assigned an aperture component 31 (aperture plate), which is designed so as to be interchangeable and via which that fraction of liquid fed, or able to be fed, to the liquid distributor 25 via the first connection 28 thereof which is to be discharged via the second connection 29 to the rinse system 15 assigned to the pump-action final-rinse zone 4 is defined.
[0059] Even though, by way of the liquid distributor 25 according to the embodiment schematically illustrated in
[0060] This problem no longer occurs in the further (second) exemplary embodiment of the liquid distributor 25 according to the invention, which embodiment will be described in more detail below with reference to the illustrations in
[0061] In specific terms, the liquid distributor 25 according to the further (second) exemplary embodiment likewise has a first connection 28, a second connection 29 and a third connection 30. Via the first connection 28 of the liquid distributor 25, the liquid sprayed in the at least one fresh-water final-rinse zone of the conveyor dishwasher 1 is able to be fed to the liquid distributor 25. Via the second connection 29 of the liquid distributor 25, some of the liquid fed to the liquid distributor 25 is discharged to a line system (line system 21 in this case) which is able to be connected to the second connection 29, and via the at least one third connection 30, the rest of the liquid fed to the liquid distributor 25 is discharged to at least one line system (bypass line 26 in this case) which is able to be connected to the at least one third connection 30.
[0062] As is also the case in the first exemplary embodiment as per
[0063] In specific terms, it is in this case provided that the at least one third connection 30 of the liquid distributor 25 is designed in the form of a connection stub in which the aperture component 31, which is designed in the form of an aperture-component insert, is accommodated or is able to be accommodated at least in part.
[0064] From the sectional views in
[0065] It can be gathered from the sectional view in
[0066] Even though the aperture component 31 designed in the form of an aperture-component insert has a cylindrical main body 31a in the exemplary embodiment of the liquid distributor 25 according to the invention, which embodiment is shown in
[0067] It can be gathered from the illustrations in
[0068] It can be gathered from the enlarged view as per
[0069] In particular, the radially running flow-channel region 35 assigned to the corresponding flow channel 34 is formed in an end region of the cylindrical main bodyof the aperture component 31, designed in the form of an aperture-component insert, such that, in a state where the aperture component 31 designed in the form of an aperture-component insert is accommodated in the second channel 33 of the liquid distributor 25 (cf.
[0070] The respective flow channels 34, formed in the main body 31a of the aperture-component insert, and the radially running flow-channel regions 35, assigned to said flow channels 34, have, in each case together, an effective flow cross section which defines that fraction of the liquid added to the liquid distributor 25 via the first connection 28 which is discharged, or is to be discharged, via the third connection 30 of the liquid distributor 25.
[0071] Preferably, and as can be gathered in particular from the sectional view in
[0072] With regard to the further exemplary embodiment of the liquid distributor 25 according to the invention, it thus remains to state the following in summary:
[0073] As per the realization, schematically illustrated in
[0074] The main body 27 is screwed onto the final-rinse pump 20 or pre-rinse pump with the aid of a union nut 38. The straight outlet (second connection 29) is connected to the rinse system 15 of the conveyor dishwasher 1 via a hose. The aperture-component insert (aperture component 1) is pushed into the connection (third connection 30) of the bypass line 26 and is sealed off from the hose connection 39 of the bypass by way of the O-ring 36. The bypass outlet is connected to the pre-wash tank 12 via a hose.
[0075] The water is forced into the Y-shaped main body 27 by the pressure which has built up in the pre-rinse pump 20. In said body, the volume stream is split in two directions in proportion to the different cross sections. The larger fraction flows straight through the main body 27 into the connected rinse system 15 of the conveyor dishwasher 1. The smaller volume stream flows through the aperture-component insert into the bypass.
[0076] Multiple flow channels 34 (bores) having different diameters mayas indicated in
[0077] If the second embodiment of the liquid distributor 25 according to the invention is compared with the first embodiment as per
[0078] If, by contrast, the liquid distributor 25 according to the second embodiment of the invention is considered, then firstly the cross-sectional change is situated at the edge of the volume stream, and secondly this is applied rearwardly in relation to the flow direction (in the dead space). The dirt particles are therefore entrained by the quicker main flow between the first and second connections 28, 29 of the liquid distributor 25 and conducted past the constriction.
[0079] In addition, the particles are prevented from being sucked in through the bypass line 26 by vortices which arise owing to the aperture-component insert 31, which projects into the main volume stream between the first and second connections 28, 29 of the liquid distributor 25.
[0080] From this, it is evident that the function of the bypass is maintained by the liquid distributor 25 according to the invention even in the case of high dirt loads. In addition, the bypass volume stream can, by turning the aperture-component insert 1, be changed very easily or matched to other machine types.
[0081] In the described embodiments, because the aperture component 31 controls the amount of incoming flow from first connection 28 that will discharge to the third connection 30, the aperture component 31 also controls the amount of the incoming flow that will discharge to second connection 29. In other words, more flow to third connection 30, means less flow to second connection 29, and vice versa.
[0082] The invention is not restricted to the exemplary embodiments shown in the drawings, but rather emerges from a juxtaposition of all the features disclosed herein.
[0083] In particular, instead of the union nut 38 on the main body 27 for the pump connection, it is also possible for a hose connection to be provided. In this way, the system can be inserted between two hoses in any desired manner.
[0084] Furthermore, instead of the hose connection 42 on the main body 27, it is also possible for a second union nut to be provided. In this way, the system can be inserted between two tubes in any desired manner.
[0085] Furthermore, instead of a union nut and hose connection, it is also possible for a welding stub to be provided. In this way, all conceivable types of welding fittings may be fitted to the system.
[0086] Furthermore, the hose connection 42 situated on the main body 27 could be closed off. The system would thereby no longer be a bypass, but it would be possible to use the function of the settable aperture component 31 for matching the volume stream in a water line.