FACILITY, AN UNMANNED VEHICLE AND METHOD FOR PROCESSING OF DIRTY SURGICAL INSTRUMENTS
20200230280 ยท 2020-07-23
Assignee
Inventors
Cpc classification
A61L2202/14
HUMAN NECESSITIES
A61L2202/16
HUMAN NECESSITIES
G16H40/20
PHYSICS
A61B50/10
HUMAN NECESSITIES
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/24
HUMAN NECESSITIES
International classification
A61B50/10
HUMAN NECESSITIES
Abstract
The invention relates to a facility which has a dirty facility area and an adjacent clean facility area, baskets for receiving the dirty articles, and a wall separating the dirty area from the clean area, the dirty area including an entry door for receiving the dirty articles, pre-processing stations with tables for the pre-washing and/or sorting by a human operator, or even by a robotic operator, of the dirty articles and for arranging the pre-washed and/or sorted articles in the baskets, pick-up points at the pre-processing stations for pick-up of the baskets with the pre-washed and/or sorted articles, a plurality of washers, eg. machines operating in a manner similar to a dishwasher, positioned along the dividing wall, for washing the pre-washed and/or sorted articles arranged in the baskets, the washers having an inlet opening in the dirty area and an outlet opening for washed articles in the clean area, the clean area including processing stations with tables for processing by a human operator, or even a robotic operator, of the washed articles. One or more unmanned vehicles are configured for travelling on the floor of the dirty area at least between pick-up points and an inlet opening of the respective washers, each vehicle including a base with a front end and a rear end, an upper part with a loading platform configured for supporting the baskets, an on-board control device for receiving and executing mission information, each pre-processing station including a first type control device for direct or indirect communication with one or more of the vehicles, each washer including a respective second type control device for direct or indirect communication with the one or more vehicles and/or for direct or indirect communication with the first control devices, each first control device being for calling a vehicle to the pick-up point and/or for dispatching a vehicle from the pick-up point.
Claims
1. A processing facility (100) for dirty medical articles, the facility having a dirty facility area (D) and an adjacent clean facility area (C), baskets (116) for receiving said articles, and a wall (W) separating said dirty area (D) from said clean area (C), said dirty area (D) including: an entry door (111) for receiving said dirty articles, pre-processing stations (115) with tables for operator (101) pre-washing/sorting of said articles and for arranging said pre-washed/sorted articles in said baskets (116), pick-up points at said pre-processing stations (115) for pick-up of said baskets (116) with said pre-washed/sorted articles, a plurality of washers (118) positioned along said wall (W), for washing said pre-washed/sorted articles arranged in said baskets (116), said washers (118) having an inlet opening in said dirty area (D) and an outlet opening for washed articles in said clean area (C), said clean area (C) including processing stations (115) with tables for operator (101) processing of said washed articles, characterised in an unmanned vehicle (150) configured for travelling on the floor of said dirty area (D) at least between said pick-up points (WP-x) and said inlet opening of said washers (118), said vehicle (150) including: a base (151) with a front end (152) and a rear end (152), an upper part (170) with a loading platform structure (172) configured for supporting said baskets (116), an on-board control device (OBCD) for receiving and executing mission information, each pre-processing station (115) including a first type control device (105) for direct or indirect communication with said vehicle (150), each washer (118) including a respective second type control device for direct or indirect communication with said vehicle (150) and/or for direct or indirect communication with said first control devices (105), each first control device (105) being for calling said vehicle (150) to said pick-up point (WP) and/or for dispatching said vehicle (150) from said pick-up point (WP).
2. The facility (100) of claim 1, comprising a plurality of said unmanned vehicles (150) configured for travelling on the floor of said dirty area (D) at least between said pick-up points (WP-x) and said inlet opening of said washers (118).
3. The facility (100) of claim 1 or 2, said vehicle (150) including sensors at said front end (152), for detecting obstacles along the path of movement across said floor(s).
4. The facility (100) according to any of the preceding claims, said upper part (170) comprising a bottom part (190) supporting said loading platform structure (172), a carrier structure (192) being configured for allowing relative horizontal movement of said loading platform structure (172) with respect to said base (151).
5. The facility (100) according to the previous claim, said washers (118) and said loading platform structure (172) comprising respective engagement devices (200, 201) for engaging each other, for aligning by said relative movement said loading platform structure (172) with an inlet opening of a washer (118) to which said vehicle (150) has traveled or is travelling.
6. The facility (100) according to claim 4 or 5, said carrier structure including ball bearings (192) arranged between said bottom part (190) and said loading platform structure (172).
7. The facility (100) according to claim 4 or 5 or 6, including a linear actuator (220) rotatably connected at one end (222) with said loading platform structure (172) and at another end (221) with said bottom part (190).
8. The facility (100) according to the previous claim, said loading platform structure (172) and said bottom part (190) including respective aligners (230, 240) for engaging each other when said linear actuator (220) is in a first configuration, for locking said loading platform structure (172) in a fixed position relative to said bottom part (190).
9. The facility (100) according to any of the preceding claims, said vehicle (150) including a shifting device for engaging a respective basket (116) and for moving said basket (116) in directions to and from said vehicle (150).
10. The (100) facility according to the previous claim, said shifting device being located on said loading platform structure (172).
11. The facility (100) according to claim 9 or 10, said shifting device moving said basket (116) completely onto and off said vehicle (150).
12. The facility (100) according to any of claims 9-11, said shifting device including an arm (180) movable along a first side of said loading platform structure (172) and rotating between a first position with a basket engaging end (181) of said arm (180) extending above said loading platform structure (172) to a second position with said basket engaging end (181) located beyond the loading platform structure (172) at said front end (152), said first side extending between said front end (152) and said rear end (152).
13. The facility (100) according to the previous claim, including a single drive (300) operatively connected with two belts or chains (301, 302), one (301) of said belts or chains operated for running at a higher speed than the other (302) for said rotating of said arm (180).
14. The facility (100) according to any of the previous claims, including an actuator (155) for vertically moving said upper part (170) with respect to said base (151), such as by being coupled to telescoping bars or a scissor mechanism (155).
15. The facility (100) according to any of the previous claims, said mission information being about a path along which said vehicle (150) should move, preferably a two-dimensional path having components towards and along with said wall (W).
16. A method of processing dirty medical articles using the facility (100) according to any of the preceding claims, comprising: inputting a request into said first type control device (105) arranged at a pre-processing station (115) such as to summon said vehicle (150) of said dirty area (D) to arrive into a position at an adjacent one of said pick-up points (WP-x), receiving data representing information about the status of the washing cycle carried out by the respective washers (118), shifting a basket (116) containing articles to be washed to said loading platform structure (172) of said vehicle (150) arrived at said pick-up point (WP-x), and directing said vehicle (150) towards the washer (180) which is either ready to receive a basket (116) for washing, or which first will be ready to receive a basket (116).
17. The method according to the previous claim, wherein said vehicle (150) is instructed to then move to a pick-up point (WP-x) at another pre-processing station (115), if already summoned, or to another pick-up point (WP-0), which may represent a waiting position, such as at a conveyor (120) at a passage (112) between said clear area (C) and said dirty area (D), for either loading a clean basket (116) for subsequent delivery to a pre-processing station (115) if so requested, or for movingunloadedfrom said another waypoint (WP-0) representing said waiting position to a pre-processing station (115) when so requested.
18. The method according to claim 16 or 17 in a facility (100) as claimed in any of claims 9-15, comprising the step of operating said shifting device (180) to engage a basket (116) to pull said basket (116) from said pre-processing station (115) and completely into a position supported fully and stable by said loading platform structure (172).
19. The method of claim 18, comprising the step of operating said shifting device (180) to engage a basket (116) to unload said basket (116) from said loading platform structure (172) into a position supported fully by said washer (118).
20. The method according to any of claims 16-19, wherein one or more further unmanned vehicles (150) as defined in any of claims 1-15 are arranged to move on the floor of said clean area (C) and to travel upon request from said outlet opening of said washers (118) upon conclusion of a washing cycle, using third type control devices (105) at said processing stations (115) in said clean area (C) for inputting corresponding requests.
21. An unmanned ground moving vehicle (150) including: a base (151) with a front end (152) and a rear end (152), an upper part (170) with a loading platform structure (172), an on-board control device (OBCD) for receiving and executing mission information, said upper part (170) comprising a bottom part (190) supporting said loading platform structure (172), a carrier structure between said bottom part and said loading platform structure (172) being configured for allowing relative horizontal movement of said loading platform structure (172) with respect to said base (151), and an actuator (155) for vertically moving said upper part (170) with respect to said base (151).
22. The vehicle (150) according to the previous claim, said carrier structure including ball bearings (192) arranged between said bottom part (190) and said loading platform structure (172).
23. The vehicle (150) according to claim 21 or 22, including at least one arm (180) movable along a first side of said loading platform structure (172) and rotating between a first position with a first arm end (181) of said arm (180) extending above said loading platform structure (172) to a second position with said first arm end (181) located beyond said loading platform structure (172) at said front end (152), said first side extending between said front end (152) and said rear end (152).
24. The vehicle (150) according to claim 22 or 23, including a linear actuator (220) rotatably connected at one end (222) with said loading platform structure (172) and at another end (221) with said bottom part (190), wherein actuation of said linear actuator brings about a movement of said loading platform structure (172) supported by said ball bearings (192) relative to said bottom part (190).
25. The vehicle (150) according to the previous claim, said loading platform structure (172) and said bottom part (190) including respective aligners (240, 230) for engaging each other when said linear actuator (220) is in a first configuration, for locking said loading platform structure (172) in a fixed position relative to said bottom part (190).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037] The invention will now be explained in more details below by means of examples of embodiments with reference to the schematic drawings.
[0038]
[0039] The washers 18 each comprise two doors; a loading door facing the dirty area D of the washer and an extraction door facing the clean area C of the department/facility 10. The loading and extraction doors are, in a preferred embodiment, slidably operable and provide for the insertion into or extraction from a washing chamber of the washer 18 of a basket or rack 16 with a rotating spray bar, formed as an open cage and bearing instruments to be cleaned/washed. The instruments may comprise, for example, surgical instruments, hollowware, trays, anaesthetic equipment, rigid endoscopes and laboratory glassware. Any suitable washer can be utilised; suitable washers of the pass-through type can be obtained from, for example, KEN A/S.
[0040] The department or facility 10, generally surrounded by wall 2 is divided by a partition or wall W into the dirty area D separated from the clean area C. An entry door 11 allows for operators 1 and dirty articles A carried in containers to enter the dirty area D; a passage 12 allows for clean baskets 16 to re-enter the dirty area from the adjacent clean area C, after having passed through the washers 18.
[0041] As shown, each area has a number of processing stations in the form of tables 15, each with a wash basin/sink and allocated to a respective human operator/worker 1. Each worker 1 has a wheeled trolley or cart 14 used for moving the aforementioned containers across the floor from a receiving table 15 at the entry door 11 to the table 15 allocated to the worker/operator 1. At his table 15 the worker 1 sorts or groups the articles after a manual washing/scrubbing in the sink to physically remove deposits and to break up biofilms such as dried blood that may be adherent to the instruments/articles. The worker 1 then places each group or category of instrument on a corresponding tray (not shown) which is then placed at a desired level in a basket or rack 16 of cage-structure sitting on a cart 14. After filling the basket 16 the worker wheels the cart 14 towards a washer 18, as best seen in
[0042] In the clean area C, on the other hand, baskets 16 with washed articles are transferred automatically mechanically from the extraction doors of the washers 18 to platforms 20 and then to carts 14 operated by workers 1 that carry out a packaging of the washed articles, or arrange for a further treatment, such as a sterilizing, as shown in
[0043]
[0044] The novel facility 100 of the present invention comprises a number of wheeled unmanned vehicles 150 configured for travelling on the floor of the facilitynormally with several in the clean area C and several in the dirty area Dand which preferably each have a set of sensors in order to avoid striking any obstacles. As shown in
[0045] The vehicles 150 are each provided with the aforementioned sensors at least at the front end 152 thereof (see
[0046] Movement of the vehicle 150 is initiated inter alia following requests by the operators 101 inputting requests into data panels 105 arranged at each processing station or table 115. One typical request would be to summon a vehicle 150 to arrive into a position at a pick-up point WP-x, with front end 152 against the table 115, as shown in
[0047] From each washer 118 the vehicle 150 receives data, directly or indirectly via a main control unit, preferably by wireless communication and preferably continuously, representing information about the status of the washing cycle carried out by the respective washer 118. Based on this information the on-board control device OBCD directs, or is instructed to direct, the vehicle 150 across the floor towards a washer 180 which is either ready to receive the basket 116, or which first will be ready to receive the basket 116, following which the vehicle 150 moves to the position shown in
[0048] The vehicle 150 without basket may then move to a pick-up point WP-x at another table 115, if already summoned by an operator 101, or to another pick-up point WP-0, which may represent a waiting position, such as at a conveyor 120 at passage 112, see
[0049] The basket shifting device of each vehicle 150 may in a highly simple embodiment schematically shown in
[0050]
[0051]
[0052] Moreover, as shown in
[0053] The aforementioned relative movement of the loading platform structure 172 carrying the pan 172 is explained in the following with reference to
[0054] In a second, more extended configuration of the linear actuator 220 shown in
[0055] An embodiment of the shifting device will now be discussed with reference to
[0056] For the movement of the arm 180 along the side of the loading platform structure 172 a single drive 300 is preferably used, being operatively connected with two belts or chains 301, 302, one 301 of the belts or chains operated for running at a higher speed than the other 302, for rotating the arm 180 from the position shown in
[0057] The arm 180 generally includes at the free end 181 various structural components for selectively engaging an inner face or an outer face (oriented to the outside of the basket 116) of a cross-bar 117 of the basket 116, depending on the arm 180 being used i) to pull a basket 116 onto the pan 172 from a washer 118 or from the top surface of a station 115 or ii) to push a basket 116 fully into a washer 116 or fully onto the top surface of a station 115. For pushing operations the arm 180 is at first in the position shown in
[0058] Where the vehicle 150 is to pull a basket 116 onto the pan 172, after the vehicle 150 has been correctly aligned with the washer 116 or station 115 the arm 180 is first moved to the position shown generally in
[0059] It is noted that the aforementioned pick-up points, referenced in the drawings by letters WP-x, may be defined as areas wherein the vehicles may perform a predetermined movement, such as a turning movement, whereby the vehicles 150 is turned such that the font end 152 thereof faces away from the pre-processing stations defined by the tables 115.
[0060] As shown in