Methods and System for Measuring Density of Fresh Concrete
20200232966 ยท 2020-07-23
Assignee
Inventors
Cpc classification
B28C5/422
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28C5/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The method for determining density of fresh concrete inside a drum of a mixer truck involves a probe mounted inside the drum, extending in a radial orientation of the drum and being moved circumferentially as the drum rotates. The method has: receiving first and second pressure values indicative of normal pressures exerted on the probe by the fresh concrete at corresponding and different first and second circumferential positions of the drum during rotation of the drum; and determining a density value of the fresh concrete based on the volume of the probe and on a difference between the first and second pressure values.
Claims
1. A method for determining density of fresh concrete inside a drum of a mixer truck using a probe, the drum having a rotation axis being at least partially horizontally-oriented, the probe being mounted inside the drum, extending in a radial orientation of the drum and being moved circumferentially as the drum rotates, and onto which a normal pressure is imparted by resistance due to the movement of the probe in the fresh concrete by the rotation of the drum and a normal pressure contribution is imparted by buoyancy due to a volume of the probe when the probe is submerged in the fresh concrete, the method comprising: receiving a first pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at a first circumferential position of the drum during rotation of the drum; receiving a second pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at a second circumferential position during rotation of the drum, the first circumferential position being different from the second circumferential position; determining a density value of the fresh concrete based on the volume of the probe, the first pressure value and the second pressure value wherein the first circumferential position lies on one side of the drum relative to the vertical and the second circumferential position lies on one side of the drum relative to the vertical, wherein the step of determining includes using a trigonometric factor corresponding to a difference between the sinus of the first circumferential position and the sinus of the second circumferential position, and wherein none of the first and second circumferential positions of the drum corresponds to the bottom of the drum.
2. The method of claim 1 wherein said performing a compensation includes compensating a difference between the first pressure value and the second pressure value by the trigonometric factor.
3. The method of claim 1 wherein the first circumferential position ranges between 90 and 135 and the second circumferential position ranges between 225 and 270 as measured from a top of the drum.
4. The method of claim 1 wherein the first circumferential position is opposite to the second circumferential position with respect to the vertical.
5. The method of claim 1 wherein the normal pressure contribution is imparted also by a weight of the probe acting on the probe, the first pressure value having been compensated by a normal contribution of the weight of the probe at the first circumferential position and the second pressure value having been compensated by a normal contribution of the weight of the probe at the second circumferential position.
6. The method of claim 1 wherein said receiving the first pressure value includes receiving a first set of pressure values from corresponding ones of a first set of circumferential positions of a given circumferential range, wherein the first pressure value is an average of the pressure values of the first set and the first circumferential position is an average of the circumferential positions of the first set inside the given circumferential range.
7. The method of claim 6 wherein said receiving the second pressure value includes receiving a second set of pressure values from corresponding ones of a second set of circumferential positions of a given circumferential range, wherein the second pressure value is an average of the pressure values of the second set and the second circumferential position is an average of the circumferential positions of the second set inside the given circumferential range.
8. The method of claim 1 wherein the first and second pressure values are measured during rotation of the drum at a first rotation speed.
9. The method of claim 8 further comprising receiving a third pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at the first circumferential position of the drum during rotation of the drum at a second rotation speed different from the first rotation speed; receiving a fourth pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at the second circumferential position during rotation of the drum at the second rotation speed; and determining at least one rheological property of the fresh concrete based on the first pressure value, the second pressure value, the third pressure value and the fourth pressure value, the first rotation speed and the second rotation speed.
10. A system for determining density of fresh concrete inside a drum of a mixer truck, the drum having a rotation axis being at least partially horizontally-oriented, the system comprising: a probe mounted inside the drum, extending in a radial orientation of the drum and being moved circumferentially as the drum rotates, and onto which a normal pressure is imparted by resistance due to the movement of the probe in the fresh concrete by the rotation of the drum and a normal pressure contribution is imparted by buoyancy due to a volume of the probe when the probe is submerged in the fresh concrete; a computing device communicatively coupled with the probe, the computing device being configured for performing the steps of: receiving a first pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at a first circumferential position of the drum during rotation of the drum; receiving a second pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at a second circumferential position during rotation of the drum, the first circumferential position being different from the second circumferential position; and determining a density value of the fresh concrete based on the volume of the probe, the first pressure value and the second pressure value; and a user interface communicatively coupled with the computing device, the user interface being configured to display the density value of the fresh concrete; wherein the first circumferential position lies on one side of the drum relative to the vertical and the second circumferential position lies on one other side of the drum relative to the vertical, wherein the step of determining includes using a trigonometric factor corresponding to a difference between the sinus of the first circumferential position and the sinus of the second circumferential position, and wherein none of the first and second circumferential positions of the drum corresponds the bottom of the drum.
11. The system of claim 10 wherein the probe is configured to compensate a weight of the probe acting of the probe when moved circumferentially as the drum rotates.
12. The system of claim 10 wherein said performing a compensation includes compensating a difference between the first pressure value and the second pressure value by the trigonometric factor.
13. The system of claim 10 wherein the first circumferential position is opposite to the second circumferential position with respect to the vertical.
14. The system of claim 10 wherein the normal pressure contribution is imparted also by a weight of the probe acting on the probe, the first pressure value having been compensated by a normal contribution of the weight of the probe at the first circumferential position and the second pressure value having been compensated by a normal contribution of the weight of the probe at the second circumferential position.
15. The system of claim 10 wherein said receiving the first pressure value includes receiving a first set of pressure values from corresponding ones of a first set of circumferential positions of a given circumferential range, wherein the first pressure value is an average of the pressure values of the first set and the first circumferential position is an average of the circumferential positions of the first set inside the given circumferential range.
16. The system of claim 15 wherein said receiving the second pressure value includes receiving a second set of pressure values from corresponding ones of a second set of circumferential positions of a given circumferential range, wherein the second pressure value is an average of the pressure values of the second set and the second circumferential position is an average of the circumferential positions of the second set inside the given circumferential range.
17. The system of claim 10 wherein the first and second pressure values are measured during rotation of the drum at a first rotation speed.
18. The system of claim 17 further comprising receiving a third pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at the first circumferential position of the drum during rotation of the drum at a second rotation speed different from the first rotation speed; receiving a fourth pressure value indicative of a normal pressure contribution exerted on the probe by the fresh concrete at the second circumferential position during rotation of the drum at the second rotation speed; and determining at least one rheological property of the fresh concrete based on the first pressure value, the second pressure value, the third pressure value and the fourth pressure value, the first rotation speed and the second rotation speed.
19. (canceled)
Description
DESCRIPTION OF THE FIGURES
[0012] In the figures,
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023]
[0024] As depicted in this example, the system 10 has a probe 22 which is mounted inside the drum 14 and extends in a radial orientation 24 of the drum 14. The probe 22 is configured to measure pressure values as the probe 22 is moved circumferentially in the fresh concrete 12 by the rotation of the drum 14 about the rotation axis 18. As the probe 22 is so moved, it reaches a plurality of circumferential positions, which are associated to corresponding ones of the pressure values measured by the probe 22. A potential example of the probe 22 is described in international patent publication no. WO 2011/042880.
[0025] The system has a computing device 26 which is communicatively coupled with the probe 22 so that the computing device 26 can receive the pressure values measured by the probe 22 and the corresponding circumferential positions . The communication between the computing device 26 and the probe 22 can be provided by a wireless connection, a wired connection, or a combination thereof.
[0026] As will be described below, a density value D of the fresh concrete 12 can be determined by the computing device 26 based on at least two received pressure values and their corresponding circumferential positions and on at least one parameter which can depend on a volume of the probe 22, as will be described herebelow.
[0027] The system 10 has a user interface 28 which is communicatively coupled with the computing device 26 and configured to display the density value D of the fresh concrete 12 once determined. The density value D can be displayed in real time on the user interface 28 or be stored on a memory of the computing device 26 for display at a later time or on another user interface.
[0028] As best seen in
[0029] At each of the circumferential positions , the probe 22 measures a pressure value and transmits the pressure value and the corresponding circumferential position to the computing device 26. The pressure values that are measured are oriented in a normal orientation with respect to the probe 22. Such pressure values can be referred to as normal pressure values and can include a normal contribution Pn,g imparted on the probe 22 by gravity due to a weight of the probe 22, a normal contribution Pn,b imparted on the probe 22 by buoyancy due to a volume of the probe 22 when the probe 22 is submerged in the fresh concrete 12 and a normal contribution Pn,r imparted on the probe 22 by resistance due to the movement of the probe 22 in the fresh concrete 12 by the rotation of the drum 14.
[0030] The gravity depends on a mass m of the probe 22 and on the gravitational acceleration g, and acts on the probe 22 along the vertical 20. Accordingly, the normal contribution Pn,g of the gravity exerted on the probe 22 varies with its circumferential position . For instance, when the probe 22 is horizontally-oriented, e.g., when the probe 22 is at the circumferential position =90 or =270, the normal contribution Pn,g of the gravity is either maximal or minimal, as the gravity pulls the probe 22 toward the ground and creates a downward pressure on it. In contrast, when the probe 22 is vertically-oriented, e.g., when the probe 22 is at the bottom of the drum 14 so that its circumferential position is =180, the normal contribution Pn,g of the gravity is null.
[0031]
Pn,g(G)=K.sub.mg sin , (1)
[0032] where K.sub.mg is a constant which depends on the weight of the probe, i.e. on the mass m of the probe and on the gravitational acceleration g of earth, and is the circumferential position of the probe. Because of the change in orientation and sign convention, the pressure value measured by the probe is negative at the circumferential position 90 and positive in the opposite circumferential position of 270.
[0033] In some embodiments, the constant K.sub.mg and the corresponding normal contribution Pn,g() of the gravity of a given probe 22 in a given drum 14 can be obtained by measuring the pressure values Pn,g as the drum 14 rotates over the circumferential positions when the drum 14 is empty (e.g., filled with air). Such data can be recorded and stored for later use as calibration data for the given probe 22 and the given drum 14. For instance, the normal contribution Pn,g() of gravity can be subtracted from raw pressure measurements of the probe to obtain weight compensated (WC) pressure values Pn,.sub.wc. When the pressure values are so weight compensated, the probe 22 can measure pressure values of 0 with a given precision when the probe 22 in an empty drum. Because the probe 22 can wear with time and its weight and surface can be reduced, it is possible to adjust the weight compensation to account for the wear of the probe 22 over time.
[0034] In some other embodiments, the probe 22 is configured to compensate its own weight when moved circumferentially as the drum 14 rotates. Accordingly, when the drum 14 is empty, the pressure values measured by such a probe are constant over the plurality of circumferential positions . In these embodiments, the relationship between the normal contribution of the gravity exerted on the probe as a function of the circumferential position of the probe would be null or near null for all circumferential positions . In these cases, the constant K.sub.mg and the normal contribution of gravity can thus be ignored, and the raw pressure measurements of the probe can also be considered weight compensated pressure values Pn,.sub.wc.
[0035] The buoyancy depends on the density D of the fresh concrete displaced by the probe 22 and on a volume V of the probe 22, and acts on the probe 22 along the vertical 20. Accordingly, the normal contribution Pn,b of the buoyancy exerted on the probe 22 varies with its circumferential position . For instance, when the probe 22 is horizontally-oriented, e.g., when the probe 22 is at the circumferential position =90 or =270, the normal contribution Pn,b of the buoyancy is either maximal or minimal. In contrast, when the probe 22 is vertically-oriented, i.e. when the probe 22 is at the circumferential position =180, the normal contribution Pn,b of the buoyancy is null. As can be understood, as the probe 22 can have a high volume and as the density of the fresh concrete can be high, the normal contribution Pn,b of buoyancy on the probe can be significant, especially when the pressure values measured by the probe 22 are weight compensated.
[0036]
Pn,b()=K.sub.vD sin , (2)
[0037] where K.sub.V is a constant which depends on a volume V of the probe 22, D is the density of the displaced fluid, i.e. the fresh concrete in this example, and is the circumferential position of the probe 22. Equation (2) assumes that there is no restriction due to the existence of any yield stress.
[0038] The constant K.sub.V associated to a given probe can be determined during a calibration step in which the probe 22 is moved inside a drum 14 filled with a fluid having a known density and during which weight compensated pressure values Pn,b() are measured by the probe, such as the one shown in
[0039] The resistance exerted on the probe 22 by the fresh concrete 12 acts on the probe 22 in a normal orientation. Accordingly, the normal contribution Pn,r of the resistance exerted on the probe 22 by the fresh concrete 12 is constant for all circumferential positions when the probe 22 is moved in the fresh concrete 12 at any given rotation speed (e.g., v1, v2). For instance, during a rotation of the drum 14, the resistance considerably increases as the probe 22 enters in the fresh concrete 12, is constant during its passage in the fresh concrete 12, and then considerably decreases as the probe 22 exits the fresh concrete 12.
[0040]
Pn,r()=K.sub.R for in<<out, and (3)
Pn,r()=0 for <in and >out, (4)
[0041] wherein K.sub.R is a constant indicative on the normal resistance exerted on the probe 22 by the fresh concrete 12 when the probe 22 is moved inside the fresh concrete 12 at a given rotation speed v, in is the circumferential position at which the probe 22 enters the fresh concrete 12 and out is the circumferential position at which the probe 12 exists the fresh concrete 12. The constant K.sub.R depends on the rotation speed v of the drum 14 and on a workability of the fresh concrete 12. As can be understood, in and out depends on the amount of fresh concrete 12 inside the drum.
[0042] Theoretically, the probe 22 can measure raw pressure values Pn,raw() which are indicative of the normal contributions of gravity, buoyancy and resistance as follows:
Pn,raw ()=Pn,g()+Pn,b()+Pn,r(). (5)
[0043]
[0044] It was found that the difference between the pressure values taken at two different circumferential positions is proportional to the density value D of the fresh concrete 12.
[0045]
Example 1Determining the Density of the Fresh Concrete Using Weight Compensated Pressure Values
[0046] For instance, in one example, a first weight compensated pressure value Pn,.sub.wc(1) is measured when the probe 22 is at a first circumferential position 1 and a second weight compensated pressure value Pn,.sub.wc(2) is measured when the probe 22 is at a second circumferential position 62, as shown in
[0047] Now, using equation (6) above, one can obtain:
Pn,.sub.wc(1)Pn,.sub.wc(2)=(Pn,b(1)+Pn,r(1))(Pn,b(2)+Pn,r(2)),
[0048] or, equivalently,
Pn,.sub.wc(1)Pn,.sub.wc(2)=(Pn,b(1)Pn,b(2))+(Pn,r(1)Pn,r(2)),
[0049] As can be understood from
Pn,.sub.wc(1)Pn,.sub.wc(2)=K.sub.V D (sin 1sin 2). (7)
[0050] From equation (7), one can determine that the density value D of the fresh concrete 12 is given by:
D=(Pn,.sub.wc(1)Pn,.sub.wc(2))/(K.sub.V(sin 1sin 2)) (8)
[0051] In the example shown in
[0052] It is noted that in some embodiments, the trigonometric factor (sin 1sin 2) may correspond to 1. For instance, it can occur when the first circumferential position 1 is 90 and the second circumferential position 2 is 180. In such embodiments, the density value D is determined mainly based on the constant K.sub.V and on the difference (Pn,.sub.wc(1)Pn,.sub.wc(2)), without considering the trigonometric factor. Indeed, even if the difference (Pn,.sub.wc(1)Pn,.sub.wc(2)) were to be compensated by the trigonometric factor 1, it would have no consequence on the determined density value, as multiplying/dividing by 1 would be inconsequential. The density value D can thus be determined without necessarily compensating the difference (Pn,.sub.wc(1)Pn,.sub.wc(2)) with the trigonometric factor.
Example 2 Determining the Density Value D of the Fresh Concrete Using Raw Pressure Values (Pressure Values which are not Weight Compensated)
[0053] In one other example, a first pressure value Pn,raw(1) is measured when the probe 22 is at a first circumferential position 1 and a second pressure value Pn,raw(2) is measured when the probe 22 is at a second circumferential position 2.
[0054] Using equation (5) above, one can obtain:
Pn,raw(1)Pn,raw(2)=Pn,g(1)+Pn,b(1)+Pn,r(1)Pn,g(2)Pn,b(2)Pn,r(2),
[0055] or, equivalently,
Pn,raw(1)Pn,raw(2)=(Pn,g(1)Pn,g(2))+(Pn,b(1)Pn,b(2))+(Pn,r(1)Pn,r(2)).
[0056] As can be understood from
Pn,raw(1)Pn,raw(2)=(K.sub.VDK.sub.mg)(sin 1sin 2). (9)
[0057] From equation (9), one can determine that the density value D of the fresh concrete 12 is given by:
D=(Pn,raw(1)Pn,raw(2))/(K.sub.V(sin 1sin 2))+K.sub.mg/K.sub.V (10)
[0058] In a case where the first circumferential position 1 is 90 and the second circumferential position 2 is 270, the trigonometric factor (sin 1sin 2) yields 2 and the density value corresponds to the difference (Pn,.sub.wc(1)Pn,.sub.wc(2)) which is compensated by a trigonometric factor corresponding to 2 K.sub.V plus a constant value based on the constants K.sub.mg and K.sub.V. As mentioned above, the constant K.sub.V depends on the volume V of the probe 12 whereas the constant K.sub.mg depends on the mass m of the probe 22 and on the gravitational acceleration g on earth, which are all constant for a given probe 22, and allows the determination of the density value D of the fresh concrete 12.
[0059] As can be understood from the examples of determining the density value D of the fresh concrete 12 described above, the density value D of the fresh concrete 12 is determined based on the volume V of the probe 22 and on a difference between the first pressure value and the second pressure value being compensated by a trigonometric factor corresponding to a difference between the sinus of the first circumferential position and the sinus of the second circumferential position. That trigonometric factor can be equal to (sin 1sin 2) or to any other suitable trigonometrically equivalent factor.
[0060] As some pressure values measured when the probe 22 is in the vicinity of the bottom of the drum 14 can have some discrepancies, e.g., discrepancies 20 shown in
[0061] As can be understood, as the density value D of the fresh concrete 12 is proportional to the difference between the first pressure value and the second pressure value, increasing the difference between the first pressure value and the second pressure value can in turn increase the precision with which the density value D is determined.
[0062] Accordingly, in some embodiments, the first circumferential position 1 is chosen to lie on one side of the drum relative to the vertical 20 and the second circumferential position 2 lies on one other side of the drum relative to the vertical 20. For instance, the first circumferential position 1 can lie between 90 and 180 whereas the second circumferential position 2 can lie between 180 and 270.
[0063] In these embodiments, the first circumferential position 1 is chosen so as to be opposite to the second circumferential position 2 with respect to the vertical 20. For instance, the first circumferential position 1 is 90 and the second circumferential position 2 is 270. The first circumferential position 1 can be 112.5 and the second circumferential position 2 is 247.5 in another example.
[0064]
[0065]
[0066] Accordingly, in one embodiment, the first pressure value with which the density value D of the fresh concrete 12 is determined corresponds to an average of the pressure values measured when the probe 22 was moved in one of the circumferential ranges, e.g., the first circumferential range.
[0067] In another embodiment, the second pressure value with which the density value D of the fresh concrete 12 is determined corresponds to an average of the pressure values measured when the probe 22 was moved in another one of the circumferential ranges, e.g., the second, third or eighth circumferential range.
[0068] Moreover, the more the two circumferential ranges are far apart one another, the more the density value D determined can be precise. For instance, as the level of fresh concrete 12 in the drum 14 progressively lowers, the density D of the fresh concrete 12 can be determined using first and second pressure values measured correspondingly progressively closer to the bottom of the drum 14. As can be understood, due to the presence of the discrepancies 30 in the vicinity of the bottom of the drum 14, the fourth and fifth circumferential ranges can be ignored.
[0069] It was found that the difference between the first and second pressure values is generally constant regardless of the rotation speed v of the drum 14. For instance, as shown in
[0070] Similarly, as shown in
[0071] Accordingly, as shown in
[0072] Accordingly, as shown throughout
[0073] As such, the density value D of the fresh concrete 12 can be determined either based on pressure values measured as the probe 22 moves at the first rotation speed v1 or on pressure values measured as the probe 22 moves at the second rotation speed v2. In another embodiment, it is envisaged that the density value D of the fresh concrete 12 can be determined based on a first pressure value measured when the probe 22 is a first circumferential position 1 during a rotation of the drum 14 at the first rotation speed v1 and on a second pressure value measured when the probe 22 is at a second circumferential position 2 during a rotation of the drum 14 at the second rotation speed v2, given that the either one of the constants K1, K2 and K3 above be known. One can thus calibrate the probe 22 based on a known variation of the rotation speeds. That is, the first and second pressure values need not to be measured at a same rotation speed.
[0074]
[0075] It is noted that using pressure values taken far away from the bottom of the drum can yield more precise rheological property measurements than measurements using pressure values taken in the vicinity of the drum because it may not be disrupted by the level of fresh concrete in the drum.
[0076] As can be understood, the examples described above and illustrated are intended to be exemplary only. For instance, the trigonometric factor which is used to compensate the difference between the first pressure value and the second pressure value can correspond to the difference between the sinus of the first circumferential position and the sinus of the second circumferential position in some embodiments whereas the trigonometric factor can alternatively correspond to the difference between the cosine of the first circumferential position and the cosine of the second circumferential position in some other embodiments. The sinus/cosine is determined based on how the circumferential positions are defined relative to the circumference of the drum. The scope is indicated by the appended claims.