WATERCRAFT ADJUSTABLE SHAFT SPACING APPARATUS AND RELATED METHOD OF OPERATION
20180009516 · 2018-01-11
Inventors
Cpc classification
B63H2020/025
PERFORMING OPERATIONS; TRANSPORTING
B63H23/06
PERFORMING OPERATIONS; TRANSPORTING
B63H20/18
PERFORMING OPERATIONS; TRANSPORTING
B63H20/106
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/145
PERFORMING OPERATIONS; TRANSPORTING
B63H2023/062
PERFORMING OPERATIONS; TRANSPORTING
B63H21/14
PERFORMING OPERATIONS; TRANSPORTING
B63H20/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H20/18
PERFORMING OPERATIONS; TRANSPORTING
B63H5/125
PERFORMING OPERATIONS; TRANSPORTING
B63H23/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An outdrive for a marine vessel, such as a watercraft having an inboard engine, is provided. The outdrive can include a standoff box joined with a drive unit having a driveshaft that rotates in response to rotation of an input shaft coupled to an engine within a hull of the watercraft. The drive unit includes a propeller shaft that rotates in response to rotation of the driveshaft, and an associated propeller. The drive unit is vertically movable from a raised mode to a lowered mode, in which the propeller shaft is a preselected distance from a bottom of the boat hull, thereby lowering a thrust point produced by the propeller, all while the watercraft is moving through water and while the propeller is producing thrust. A related method and standoff box are also provided.
Claims
1. An outdrive for a watercraft having an inboard engine, the drive comprising: an input shaft extending through a transom of the watercraft, away from an engine within a hull of the watercraft, a split standoff box disposed rearward of the transom, the split standoff box including an upper standoff box unit and a lower standoff box unit, the input shaft extending into an interior of the upper standoff box unit; a transfer shaft rotatably mounted in the interior of the upper standoff box unit, the transfer shaft disposed transverse to the input shaft, the transfer shaft rotatable in response to rotation of the input shaft, the transfer shaft including a transfer shaft longitudinal axis; a secondary shaft rotatable in response to rotation of the transfer shaft, the secondary shaft extending from the lower standoff box unit; a drive unit extending rearward from the lower standoff box unit, the secondary shaft extending into the drive unit, the drive unit including a driveshaft rotatable upon rotation of the secondary shaft, a propeller shaft rotatable upon rotation of the driveshaft, and a propeller joined with the propeller shaft and adapted to rotate therewith, thereby producing thrust to propel the watercraft through a body of water; wherein the drive unit is operable in a raised mode, in which the lower standoff box unit is disposed adjacent the upper standoff box unit, and in a lowered mode, in which the lower standoff box unit is distal from the upper standoff box unit.
2. The outdrive of claim 1 wherein in both the raised mode and the lowered mode, the propeller shaft is maintained at a fixed angle relative to a reference line projecting rearward from a bottom of the transom of the watercraft.
3. The outdrive of claim 1 comprising: a ball spline non-rotatably fixed to the transfer gear, the transfer shaft movable linearly relative to the ball spline axis so that the transfer shaft longitudinal axis can move linearly relative to the transfer gear.
4. The outdrive of claim 1 comprising: wherein in the raised mode, lower standoff box unit is disposed a first distance from the upper standoff box unit, and in a lowered mode, the lower standoff box unit is disposed a second distance, greater than the first distance, from the upper standoff box unit.
5. The outdrive of claim 1 comprising: a ball spline including an outer cylinder defining an internal bore, a first bearing raceway in communication with the internal bore, and a plurality of bearing elements disposed in the first bearing raceway, wherein the transfer shaft is disposed within the internal bore of the ball spline, wherein the transfer shaft is linearly movable relative to the ball spline when the drive unit is moved from the raised mode to the lowered mode, but wherein the transfer shaft is rotationally fixed relative to the ball spline so that the ball spline and the transfer shaft rotate in unison in both the raised mode and the lowered mode.
6. The outdrive of claim 1, comprising: a secondary transfer gear non-rotatably fixed to the transfer shaft, wherein the secondary transfer gear is configured to move linearly with the transfer shaft, and toward and away from the transfer gear.
7. The outdrive of claim 1, comprising: a first secondary gear and a second secondary gear, each joined at opposite ends of the secondary shaft, wherein the first secondary gear is rotatably disposed in an interior cavity of the lower standoff box unit.
8. The outdrive of claim 1, wherein the transfer shaft includes a top end, wherein the upper standoff box unit includes an upper wall, wherein the top end moves away from the upper wall when the lower standoff box unit moves away from the upper standoff box unit, when the drive unit moves from the raised mode to the lowered mode.
9. The outdrive of claim 8, wherein the top end moves toward the upper wall when the lower standoff box unit moves toward the upper standoff box unit.
10. The outdrive of claim 9, wherein the transfer gear is joined with a ball spline that is joined with the transfer shaft.
11. A standoff box for a watercraft having an inboard engine, the standoff box comprising: a first housing defining an interior, the first housing including a transom facing wall, a first bottom wall and a first rearward wall, the transom facing wall defining an input shaft hole adapted to receive therethrough an input shaft extending from an inboard motor, the bottom wall defining a bottom wall hole; a second housing including a second forward wall, and a second rearward wall defining a secondary shaft hole adapted to receive therethrough a secondary shaft extending to an outdrive, the second housing being movably disposed below the first housing; and a transfer shaft rotatably mounted in the first housing, extending through the bottom wall hole, and extending into the second housing, the transfer shaft disposed transverse to the input shaft when the input shaft is received by the input shaft hole, the transfer shaft configured to rotate in response to rotation of the input shaft, the transfer shaft including a transfer shaft longitudinal axis.
12. The standoff box of claim 11, comprising: a ball spline non-rotatably fixed to the transfer shaft, the ball spline disposed in the first housing.
13. The standoff box of claim 11, wherein the secondary shaft includes a first shaft portion and a second shaft portion joined via a double articulating joint, wherein the double articulating joint includes a center that coincides with an axis of rotation of a mounting bracket joined with a tilt actuator.
14. The standoff box of claim 11 comprising: a bellows disposed between the first hosing and the second housing and surrounding the transfer shaft.
15. The standoff box of claim 11 comprising: a guide assembly column joined with the second housing, the guide assembly column defining a slot, a mounting bracket extending from the first rearward wall of the first housing, a fastener positioned through the mounting bracket and the slot, wherein the fastener moves relative to the slot when the first and second housings move relative to one another.
16. A watercraft comprising: a hull including a bow and a stern, with a transom located at the stern; a reference line projecting rearward from a lowermost portion of the transom; an engine disposed in the hull; an input shaft extending away from the engine and outwardly from the transom; a first standoff box unit including an interior and a bottom wall, the first standoff box unit being joined with the transom; a second standoff box unit joined with and movable relative to the first standoff box unit; a transfer shaft rotatably mounted in the interior and rotatably coupled to the input shaft, the transfer shaft further extending into the second standoff box unit; a secondary shaft rotatable in response to rotation of the transfer shaft, the secondary shaft disposed in and extending from the second standoff box unit; a drive unit joined with the second standoff box unit, the drive unit including a driveshaft rotatably coupled to the secondary shaft, the drive unit including a propeller shaft and a propeller, the propeller shaft rotatably coupled to the driveshaft; wherein the drive unit is movable upward and downward with the second standoff box unit while the watercraft is moving through a body of water, and while the propeller is rotating so as to move the propeller shaft relative to the reference line while maintaining the propeller shaft in a fixed angular relationship relative to the reference line.
17. The watercraft of claim 16 comprising: a ball spline rotatably mounted in the first standoff box unit, the ball spline including an internal bore; wherein the transfer shaft is disposed within the internal bore of the ball spline, wherein the transfer shaft is linearly movable through the ball spline, but rotationally fixed relative to the ball spline so that the ball spline rotates in unison with the transfer shaft.
18. The watercraft of claim 16, wherein the first standoff box unit moves relative to the second standoff box unit when the propeller shaft moves relative to the reference line.
19. The watercraft of claim 16, comprising: a tilt actuator joined with the drive unit and a bracket including a sleeve; a column joined with the second standoff box unit, the column including a spindle, wherein the sleeve is rotatably mounted on the spindle.
20. The watercraft of claim 19, wherein the sleeve and spindle move relative to an upper wall of the first standoff box unit when the propeller shaft moves relative to the reference line.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE CURRENT EMBODIMENTS
[0059] A current embodiment of the watercraft outdrive is illustrated in
[0060] The watercraft 100 includes a hull 101 having a stern 104 at which a transom 102 is located. The hull 101 also includes a bottom 101B. This bottom can coincide with or include a lowermost portion of the hull. The watercraft can include a reference line RL that extends rearward from the hull 101, and in particular, that extends from the lowermost portion of the transom 102 and/or bottom 101B, rearward from the boat. As used herein, this reference line RL is helpful in appreciating the spatial orientation of the propeller shaft 23, which includes its own longitudinal axis LA, relative to the lowermost portion of the transom and/or the bottom 101B of the watercraft.
[0061] Within the hull 101, an engine or motor 105 is disposed. With this configuration, the watercraft 100 is considered an inboard type of watercraft, where the engine is mounted inside the hull, rather than hanging off the back of the hull or otherwise disposed outside the hull. The engine is joined with an input shaft 106 that extends rearwardly from the engine and through a hole 102H in the transom 102. The hull hole 102H is sealed so that water cannot enter through the hole into the hull. A bearing (not shown) can be associated with the hull hole. The input shaft is rotated by the engine under force and generally is utilized to rotate the various components of the outdrive 10 and ultimately the propeller 107 as described below. Further, it will be understood that although referred to as an input shaft, this component can include multiple shafts or members connected to one another via different types of joints, such as universal joints. If there is more than one shaft connected to others, collectively, those shafts are still considered an input shaft.
[0062] The input shaft 106 extends rearward and is rotationally coupled to the components of the outdrive 10. Many components of the outdrive 10, as explained below, can be rotationally coupled to one another and directly or indirectly rotationally coupled to the input shaft 106. As used herein, rotatably coupled means that rotation of one element causes rotation of another element, regardless of whether the two elements are in direct contact with one another or have other elements therebetween, so that the two elements do not directly contact or engage one another during rotation.
[0063] The outdrive 10 can be mounted to the watercraft, and in particular, the transom 102. The outdrive 10 can include a drive unit 20 and a standoff box 30. The standoff box can interface directly with the transom 102 with a gasket or seal therebetween to prevent water from entering the input shaft hole 102H or other fastener holes used to connect the standoff box 30 to the transom. The standoff box can include the various components described herein to rotatably couple the input shaft 106 to a driveshaft 50DS of the drive unit 20. The drive unit 20 can be movably joined with the standoff box 30 via a mounting bracket 11. The mounting bracket 11 can be oriented to enable the input shaft 106 to extend between portions of it or through it and directly to the outdrive unit 20. The mounting bracket can be outfitted with an armature or gimbal ring 12. This armature or gimbal ring can form a portion of a tilt assembly 40 as explained with further reference to
[0064] In particular, as shown in
[0065] In particular, the tilt assembly 40 can be operated to extend the tilt actuator 41 as shown in
[0066] The tilt assembly 40 can be adjusted so that the tilt is neutral, as shown in
[0067] As shown in
[0068] In addition to the tilt assembly 40, the outdrive 10 of the current embodiment can include a drive assembly 50, a guide assembly 60 and a vertical adjustment assembly 70. All of these components can operate in concert to enable an operator to raise and lower the drive unit 20 relative to the standoff box, components thereof, and/or relative to the reference line RL. More particularly, the outdrive of the current embodiment is constructed so that the drive unit 20 can be operable in a raised mode as shown in
[0069] In this raised mode, the propeller shaft 23 and its longitudinal axis LA can be aligned in parallel to the reference line RL, particularly when the outdrive is in a neutral tilt position, as shown in
[0070] Optionally, when the outdrive is in the raised mode, the propeller shaft 23, and particularly its longitudinal axis LA, is disposed a first distance S1 (
[0071] The drive unit 20 can be guided and urged with the vertical adjustment assembly 70 to a lowered mode as shown in
[0072] In this lowered mode, the propeller shaft 23 and its longitudinal axis LA can be aligned in parallel to the reference line RL, particularly when the outdrive is in a neutral tilt position, as shown in
[0073] Optionally, when the outdrive is in the lowered mode, the propeller shaft 23, and particularly its longitudinal axis LA, is disposed a second distance S2 (
[0074] The drive unit 20 of the outdrive 10 is movable from the raised mode to the lowered mode while the watercraft 100 is moving through a body of water W and while the propeller shaft 23 and the propeller 107 are spinning and producing thrust to propel the boat in a direction. The drive unit 20 is movable vertically upward and downward (as opposed to being tilted upward or tilted downward) while the watercraft is moving through a body of water and while the propeller shaft 23 and the propeller 107 are spinning and producing thrust. Further, the spatial offset of the longitudinal axis LA from the distance L1 to a second, different distance L2 (in transitioning from the raised mode to the lowered mode) can all occur while the watercraft is under power and the propeller is spinning. Certain components of the drive assembly 50, for example the driveshaft, secondary shaft, transfer block, transfer gear or other components as described below also can move relative to the standoff box upper wall 30T, and the plane P1 in which it extends, during the transition from the raised mode to the lowered mode and vice versa, all while the propeller is spinning and the watercraft is moving and/or under power.
[0075] During the movement of the drive unit 20 relative to the standoff box 30, for example, as shown in
[0076] Accordingly, assuming the tilt is neutral as shown in
[0077] The various components of the outdrive 10, for example the various housings, the drive unit 20, standoff box 30, the guide assembly 60, the vertical adjustment assembly 70 and the drive assembly 50 will now be described in more detail. As shown in the views of
[0078] The drive unit 20 can include a lower portion 20L. This lower portion can include a bullet or torpedo 20J that houses the propeller shaft 23 and associated gear 23G, which interfaces with the gear 24G that is connected to the driveshaft 50DS of the drive assembly 50. The drive unit 20 can also include the propeller 107 which is fixedly and non-rotatably joined with the propeller shaft 23.
[0079] With reference to
[0080] As shown in
[0081] The guide assembly 60 can operate in concert with the vertical adjustment assembly 70 to provide a smooth, guided, and even consistent raising and lowering of the outdrive relative to the standoff box and vice versa. As shown in
[0082] Optionally, the precise location of the elements and components of the drive assembly and vertical adjustment assembly can be moved relative to one another about the drive unit 20 and the standoff box 30. Further, fewer or less of each respective component can be included in the outdrive 10, depending on the particular application. In some cases, it may be satisfactory to include only a single vertical adjustment assembly and associated actuator and a single system of guide channels and/or rods. In others, additional guide assembly components and vertical adjustment assembly components can be helpful.
[0083] As mentioned above, the outdrive 10 includes a drive assembly 50. This drive assembly is configured to enable the drive unit 20 to move upward and downward, vertically relative to the standoff box 30, while maintaining the input shaft 106 rotatably coupled to the propeller shaft 23. Accordingly, the drive unit 20 can be moved to a lowered mode and back to a raised mode, all while the drive assembly conveys rotational force to the propeller 107, and all while the boat is under power, moving through water.
[0084] Many components of the drive assembly 50 are disposed in or otherwise joined with the standoff box 30. The standoff box 30 can be in the form of an enclosed box or housing 30H defining an interior 301. The box or housing can include an upper top wall 30T as described above and an opposing lower or bottom wall 30B. The standoff box 30 also can include a rearward wall 30R and opposing forward or transom facing wall 30F. The forward transom facing wall 30F can be bolted directly to the transom 102 such that the standoff base is stationary and/or fixed immovably to the transom 102 or the hull. Seals and/or gaskets can be disposed between the transom and the standoff box, as well as between the mounting bracket and the standoff box to prevent leakage of water into the hole and/or box. The forward and rearward walls can be non-parallel to one another, as shown in
[0085] The forward transom facing wall 30F can define an input shaft hole 32H adapted to receive therethrough the input shaft 106. The input shaft hole 32H can be aligned with the hull hole 102H. The rearward wall 30R can define a secondary shaft hole 33H adapted to receive therethrough a secondary shaft 50SS. The secondary shaft hole 33H as illustrated in
[0086] With reference to
[0087] Optionally, the input shaft can include input shaft longitudinal axis ILA. This input shaft longitudinal axis can be parallel to enter slightly offset relative to the reference line RL. The input shaft longitudinal axis can be substantially perpendicular to a transfer shaft longitudinal axis TLA associated with the transfer shaft 50TS. The input shaft longitudinal axis can be substantially parallel to the secondary shaft longitudinal axis SLA. Likewise, the secondary shaft longitudinal axis SLA can be perpendicular to the transfer shaft longitudinal axis TLA of the transfer shaft. Of course, the various shafts can be slightly angled relative to one another, and not perfectly perpendicular and/or parallel to one another, depending on the application. Further, where universal joints or other articulating joints are included along a particular shaft, certain shaft portions may or may not be parallel and/or perpendicular to other portions of other shafts.
[0088] The input shaft 106 can include a bevel gear 106B. This bevel gear 106B can be disposed adjacent and can interface with a base transfer shaft gear 34. This base transfer shaft gear 34 can be fixed non-rotationally to the transfer shaft 50TS. For example, the shaft 50TS can be keyed, and the gear 34 can include a keyhole. Alternatively, one of the shaft or gear can be splined and the other can include a corresponding spline hole to prevent rotational movement between the transfer shaft and the base transfer shaft gear.
[0089] The drive assembly 50 can include the transfer shaft 50TS shown in
[0090] Optionally, the first transfer shaft gear 34, associated with the first end of the transfer shaft, is located distal from the transfer gear 54. The first transfer shaft gear 34 can be non-rotatably fixed to the transfer shaft. In some cases, the transfer shaft gear 34 can in some applications be immovable linearly along the transfer shaft longitudinal axis TLA. Further optionally this gear 34 is immovable toward and/or away from the bottom wall 30B during operation of the outdrive. The transfer gear 54, however, can be movable toward and away from the first end of the transfer shaft 50TS1, and/or the first transfer shaft gear 34 linearly, while the transfer gear and the first transfer shaft gear rotate in unison with the transfer shaft 50TS.
[0091] As shown in
[0092] The transfer block 51 can be configured so that it is movable linearly along the transfer shaft, toward and away from the bottom wall and/or the top wall. Optionally, the transfer shaft rotates relative to the transfer block, but not vice versa.
[0093] A transfer gear 54 can be rotatably mounted to the transfer block 51. The transfer gear can be non-rotatably fixed to the transfer shaft 50TS so that the transfer gear rotates in unison with the transfer shaft. The transfer gear 54 can be movable linearly along the transfer shaft longitudinal axis TLA and generally the transfer shaft itself Likewise, the transfer block also can be linearly movable along these components. The transfer gear 54 can be directly or indirectly coupled to the transfer block 51 via a set of bearings 51B. These bearings can assist in providing even and consistent rotation between the transfer gear 54 and the transfer block 51, and optionally between the transfer shaft 50TS and the transfer block 51. The bearings can be any type of bearing system, such as roller bearings, and the like. Of course, in certain applications, the bearings can be eliminated and a decreased friction surface can be disposed between the transfer block and the transfer gear 54 and/or transfer shaft.
[0094] Optionally, the transfer block 51 can be outfitted with a guide assembly 65, shown in
[0095] Further optionally, the transfer block 51 can be outfitted with a vertical adjustment assembly 75. This vertical adjustment assembly can supplement and/or can replace the vertical adjustment assembly 70 as described above. This vertical adjustment assembly can include an actuator 75A, which can be in the form of a hydraulic actuator, a pneumatic actuator and/or a set of gears. This actuator 75A can be joined with the transfer block 51 and one or more of the walls of the housing 30H. As illustrated, the actuator 75A is attached to a lower portion of the transfer block 51, as well as the bottom wall 30B. When the actuator extends, as shown in
[0096] As shown in
[0097] More particularly, when it rotates, the secondary shaft 50SS engages a clutch 50C disposed in the housing of the drive unit 20. This clutch 50C can be a cone clutch, and can be operated with a gear selecting fork (not shown). Via the clutch and the gear selector, a user can remotely, from elsewhere on the watercraft, for example, at a helm, adjacent a steering wheel, or at a control center of the watercraft inside or above the hull, select neutral, forward, or rearward propulsion via the outdrive. Exemplary cone clutches and gear selectors are disclosed in U.S. Pat. Nos. 6,960,107 to Schaub and 6,523,655 to Behara, both of which are incorporated by reference herein in their entirety. Of course, other types of clutches and gear selectors can be utilized. In some cases, the clutch 50C can be absent, and/or located in a different portion of the outdrive.
[0098] The clutch 50C, as illustrated is rotatably coupled to the driveshaft 50DS. As mentioned above, the driveshaft is further rotatably coupled to the propeller shaft 23 which itself is non-rotatably joined with the propeller 107. In operation, the input shaft 106 rotates the transfer shaft 50TS, which via the articulating connectors rotates the secondary shaft 50SS. The secondary shaft, via a second secondary shaft gear 50SS2 associated with a second end of the secondary shaft, engages two gears on the shaft 50DS, which can be rotatable relative to the shaft, with bearings between the components. The two gears engage the clutch 50C (but not at the same time) when the clutch 50C is moved up or down. The secondary shaft gear 50SS2 thereby transfers rotational force to the driveshaft 50DS through the gears and the clutch arrangement. Accordingly, upon rotation of the driveshaft 50DS, it in turn rotates the gears 24G and 23G, the propeller shaft 23 and the propeller 107. This rotation of all the elements of the drive assembly 50 occurs while the drive assembly is under power and rotating via input from the input shaft 106. The rotation of all these components can occur equally and similarly in both the raised mode and lowered mode of the lower drive unit.
[0099] Optionally, as used herein, the term driveshaft can refer to a unitary driveshaft of a single construction, as well as a driveshaft combined with a connector shaft to form a longer, overall shaft. As mentioned above, the driveshaft extends downwardly in the drive unit 20 and is rotationally coupled to the propeller shaft 23 via one or more gears 24G and 23G. Upon rotation of the driveshaft, the propeller shaft 23 and propeller rotate as well. Further optionally, as shown in
[0100] An aspect of the drive assembly 50 is that the transfer gear 54 can move linearly, up and down relative to transfer shaft 50TS while still remaining rotatably coupled to the propeller shaft 23. Put another way, the driveshaft can continue to be rotatably coupled to the input shaft 106 and rotate, all while the drive unit 20 is in the raised or lowered mode and/or moving somewhere in between, and/or all while the transfer gear 54 (and any associated transfer block) moves linearly up and down in the standoff box housing 30H. The driveshaft continues to rotate the propeller 107 while the watercraft is under power and the input shaft 106 is rotating the various components of the drive assembly 50, in either the raised mode, the lowered mode, and during the transition from the raised mode to the lowered mode and vice versa. At all times, the driveshaft can continue to rotate the propeller regardless of the transitioning between the raised and/or lowered modes or vice versa. To do so, the drive unit 20 is vertically movable upward and downward relative to the standoff box as described herein.
[0101] The outdrive 10 can include a ball spline 52 that is joined with the transfer gear 54 in a fixed and non-rotatable manner. As shown in
[0102] Referring to
[0103] The ball spline 52 can define a first bearing raceway 52RW that is in communication with the internal bore, that is, objects within the first bearing raceway 52RW can move into and out from the internal bore 52B or portions thereof. The ball spline also includes multiple bearing elements 52R, which as illustrated are in the forms of balls, such as ball bearings that are spherical in shape. These balls 52R are disposed in the first bearing raceway 52RW. The transfer shaft 50TS is likewise configured define a groove 50TSRW. This groove effectively forms a second raceway. The second raceway is in communication with the first raceway 52RW. Accordingly the balls or bearings 52R can move and/or roll to and from and/or in both from the first raceway and the second raceway and vice versa depending on relative movement of the ball spline and transfer gear 54 relative to the transfer shaft 50TS.
[0104] Via the interaction of the balls with the first raceway in outer cylinder 52, as well as the second raceway defined by the transfer shaft, the transfer gear 54 can move linearly along the transfer shaft, up-and-down, when the drive unit 20 is moved from the raised mode to the lowered mode and vice versa. Due to the ball spline's interaction with the shaft however, that transfer gear 54 is rotationally fixed to the shaft, that is, the shaft does not rotate relative to the ball spline and the transfer gear 54 does not rotate relative to the shaft. Accordingly, the transfer gear 54 and the transfer shaft rotate in unison, in both the raised mode and the lowered mode and all positions therebetween.
[0105] As shown in
[0106] A first alternative embodiment of the outdrive is shown in
[0107] In this embodiment, however, a spline connection 153 is associated with the transfer shaft 150TS and configured to enable the transfer gear 154 to move linearly along the transfer shaft longitudinal axis TLA. As one example, the transfer shaft 150TS includes a first shaft portion 151 and a second shaft portion 152 joined via spline connection 153. The spline connection can be any type of keyed connection that enables the first and second portions to slide in the direction S relative to one another, yet restrains rotation of the portions relative to one another.
[0108] Optionally, the first shaft portion 151 includes a splined end 151E. This splined end 151E can be disposed within a corresponding splined hole 152H defined by the second shaft portion 152. Via this splined connection, the first and second shaft portions are non-rotatable to another, yet can move toward and away from one another, or within one another along the transfer shaft longitudinal axis TLA.
[0109] In this embodiment, the first shaft portion and second shaft portion are generally movable linearly relative to one another along a transfer shaft longitudinal axis. Accordingly, the transfer gear 154, as well as the transfer block 151T and the secondary shaft 150SS also can move linearly and vertically, upward or downward, in directions L. In turn, this construction can maintain rotational coupling between the input shaft 106, the transfer shaft 150TS, the secondary shaft 150SS, and associated driveshaft and propeller shaft, even when the drive unit 120 is raised to the raised mode and/or lowered to the lowered mode. Thus, the propeller can continue to rotate and produce thrust, even when the drive unit is moved up or down in the boat, moving through the water.
[0110] A second alternative embodiment of the outdrive is shown in
[0111] In this embodiment, however, standoff box 230 is situated on the transom 102 so that the reference line RL and the longitudinal axis LA of the propeller shaft 223 are in slightly different locations than the embodiments described above, relative to one another. For example, in the raised position in
[0112] Optionally, the longitudinal axis LA can be disposed a small preselected distance L4, for example 0, 1, 2, 3, 4, 5, 6 inches or increments thereof above the reference line RL in the raised mode shown in
[0113] The drive unit 220 can be guided and urged with the vertical adjustment assembly 270 to a lowered mode as shown in
[0114] In this lowered mode, the propeller shaft 223 and its longitudinal axis LA can be aligned in parallel to the reference line RL, particularly when the outdrive is in a neutral tilt position, as shown in
[0115] Optionally, when the outdrive is in the lowered mode, the propeller shaft 223, and particularly its longitudinal axis LA, is disposed a second distance S5 from the standoff box, and in particular, from the plane P2 in which the lowermost portion of the standoff box and/or lower wall 230B lays. This second distance S5 can be greater than the first distance S4, for example 1, 2, 3, 4, 5, 6 inches or increments thereof greater than the first distance S4.
[0116] The outdrive 220 also can optionally be outfitted with a double universal joint 250DJ. This double universal joint can be disposed between the first secondary shaft gear 250SS1 and the second secondary shaft gear 250SS2, optionally about midway between the first and second ends of the shaft 250SS. This effectively can divide the secondary shaft 250SS into first and second portions that can be parallel and aligned with one another, or can be offset at some angle when the outdrive 220 is rotated in a watercraft turning operation or tilted during a tilting operation. The double universal joint 250DJ can include center yokes 250Y that join two opposing universal joints 250DJ1 and 250DJ2, allowing the double universal joint to operate similar to a homokinetic or constant velocity joint. The double universal joint 250DJ can include a center of rotation RC1, shown in
[0117] The outdrive also can be turned left or right during a watercraft turning operation. To ensure minimal strain, minimal excessive torque and minimal inefficiencies are born by the rotating secondary shaft during that turning operation, the center of rotation RC1 also can be located on an axis of rotation MB LA, which corresponds to an axis about which the outdrive and gimbal ring can rotate relative to the mounting bracket.
[0118] The outdrive 220 can be outfitted with a different vertical adjustment assembly 270 than that described above in connection with the other embodiments. With reference to
[0119] With reference to
[0120] The actuators 271 can be in the form of hydraulic, pneumatic or other types of cylinders with a piston 271P fixedly mounted on a ram or rod 271R. The rod 271R can include upper 271REU and lower ends 271REL. Each of these ends can be fixedly and immovably joined with the standoff box 230 for example, its rear wall, optionally via brackets 272 and 273. In this manner, the rods and brackets are immovable relative to the rear wall or standoff box in general. The brackets themselves can be fastened with fasteners or other devices to the standoff box.
[0121] The piston 271P can be disposed within a cylinder 271C that is defined by a block 220B or other part that is fixedly included in or joined with the transom mount 211. One or more end caps 271CP can close off the opposing ends of the cylinder 271C. The caps can include sealed openings that enable the rod 271R to extend therethrough. Cavities 275, 276 can be formed between the piston 271P and the caps 271CP on opposing ends of the piston. The filling and emptying of these cavities with fluid can effectively push the caps 271CP away from the piston 271P. Because the cap is fixedly mounted to the block 220B and the mount 211, this movement causes these elements and the outdrive 220 to move relative to the standoff box 230 and its rear wall 230R.
[0122] For example, as shown in
[0123] Optionally, the left and right actuators 271 can be in a common fluid or hydraulic circuit so that the actuators simultaneously, consistently and evenly move the block 220B, and mounting plate 211 to move these elements, and the drive unit 220, along with all of its components, in an even and level manner upward and downward to and from the various modes.
[0124] Further optionally, the precise fitment of the pistons in the cylinders, and movement of the caps relative to the rods, can provide a level of guidance. In some cases, these elements of the vertical adjustment assembly 270 can provide a smooth, guided, and even consistent raising and lowering of the outdrive 220 relative to the standoff box 230. Of course, other types of guides, such as rods, bars or the like can be added to the construction and/or substituted for the elements of the vertical adjustment assembly to provide a guiding interface so that the outdrive can move consistently and evenly, and a non-binding manner relative to the standoff box, when moving from the raised mode to the lowered mode and vice versa.
[0125] A third alternative embodiment of the outdrive is shown in
[0126] The transfer block 351 can define a cavity 351C that houses a set of gears 353, 354 and 355. The first gear 353 can be fixed to a first secondary shaft 356. The second gear 355 can be fixed to a second secondary shaft 358 that extends to an associated drive unit. Between the first and second gears, an intermediate gear 354 can be rotatably disposed. This gear can ensure that the first and second gears rotate in the same direction. With this set of gears, the second secondary shaft can be moved to a lower vertical position, without the gears associated with the transfer block interfering with the gears associated with the input or transfer shaft.
[0127] Optionally, although not shown, the various gears 353, 354 and 355, as well as the secondary shafts, can be mounted in bearings, bushings and/or sleeves associated with the transfer block 351 to facilitate rotation, alignment and longevity.
[0128] Further optionally, the standoff box of this embodiment or other embodiments herein can be outfitted with a stop block 351SB that stops the transfer block 351 from lowering beyond a position that would enable the gears 350SS1 and 334 to engage and interfere with one another. This stop block can be joined with the base 334B, or alternatively some part of the standoff box and/or the transfer block. In other cases, the stop block can be in the form of a threaded fastener so as to enable a user to define a particular stop point for the transfer block when it descends toward the bottom wall of the standoff box 330.
[0129] A fourth alternative embodiment of the outdrive is shown in
[0130] The various structures of this embodiment will now be described in more detail. To begin, this embodiment includes many of the same watercraft features as the embodiments above. For example, an engine (like the ones above) is joined with an input shaft 106 that extends rearward from the engine and through a hole 102H in the transom 102 of the watercraft 100. The standoff box 430, however, can include an extension 430E that fits within the hole 102H. The extension 438 can extend at least partially through the hole 102H. Although not shown, this extension 438 can be secured with a bracket or to the transom 102, or to a portion of the engine via fasteners (not shown). The extension 430E can include a bearing 430EB that assists and facilitates rotation of the input shaft 106 within the extension and where the shaft projects into an interior 4311 of the standoff box 430, and in particular the interior of the upper standoff box unit 431. The hull hole 102H is sealed so that water cannot enter through the hole into the hull.
[0131] The extension 430E can be joined with an upper standoff box unit 431. This upper standoff box unit can optionally be a housing and can include a forward wall 431F and a rearward wall 431R as well as an upper or top wall 431T and a lower bottom wall 431B. The top wall 431T optionally can be removable from the unit 431 to provide access to the ball spline unit 453 and transfer shaft 450TS. The rearward wall 431R can be substantially vertical. In this case, the front wall 431F and rear wall 431R may not be parallel. The upper and lower walls however can be parallel to another and to the bottom of the boat, or parallel to the transom. The input shaft 106 can extend to and can be joined non-rotatably with a bevel gear 106B. This bevel gear 106B can be disposed adjacent and can interface with a transfer shaft gear 434. This transfer shaft gear 434 can be fixed non-rotationally to the transfer shaft 450TS. For example, the shaft 450TS can be keyed, and the gear 434 can include a keyhole. Alternatively, one of the shaft or gear can be splined and the other can include a corresponding spline hole to prevent rotational movement between the transfer shaft and the transfer shaft gear. These elements, however, can be linearly movable so that the transfer shaft can move along a transfer shaft longitudinal axis TLA effectively through the transfer shaft gear 434.
[0132] The drive assembly 450 also can include a ball spline unit 453. This ball spline unit can include a ball spline 452 similar in structure to the ball spline described above in connection with the embodiments above and herein. In general, the ball spline can enable the transfer shaft 450TS to move linearly through the ball spline relative to other components of the outdrive for example the top wall, bottom wall and other sections of the upper standoff box unit 431. The ball spline however is non-rotatably coupled to the transfer shaft 450TS so that these two components do not rotate relative to one another. Thus the ball spline 452 and the transfer gear 434 rotate in unison with one another. Again, due to the ball spline bearings in various raceways described in the embodiments above, the transfer shaft 450TS can move along a transfer shaft longitudinal axis TLA up-and-down within the interior 431 of the upper standoff box unit 431 as described further below and as described in connection with the other embodiments. The ball spline unit 453 can include a set of bearings 453B that enables the ball spline 452 to rotate within the bore 431BO are defined between the front wall 431F and the rear wall 431R of the upper standoff box unit 431.
[0133] The standoff box upper unit 431, as mentioned above can include a bottom wall 431B. This bottom wall can define a hole 431H through which the transfer shaft 450TS extends. Adjacent the hole, a set of bearings or bushings 431BB can be disposed. As shown in
[0134] As shown in
[0135] Optionally, the lower standoff box unit 432 can be in the form of a housing, and can include an upper or top wall 432T, distal from a bottom wall 432B. The transfer shaft can extend through the top wall 432T, but not the bottom wall 432B of the lower unit. It, and the bearings and/or gear 435 can be disposed in a vertical bore 432BR of the lower standoff box unit 432. This bore 432BR generally can form at least a portion of the interior cavity 4321. Within the interior cavity 4321, a secondary shaft 450SS is rotatably disposed. The secondary shaft 450SS can be transverse, for example, perpendicular to the transfer shaft 450TS. Indeed, the respective axes of the shafts, for example, axis TLA and axis SSA can be perpendicular to one another. This perpendicular orientation can be maintained when the drive unit 420 is raised and/or lowered as described in further detail below.
[0136] The lower standoff box unit 432 also houses a first secondary shaft gear 450SS1. This gear can be mounted directly to the secondary shaft 450SS. These two components can be non-rotatable relative to one another via a mechanism, for example a spline connection between these components. The secondary shaft 450SS can extend to a double articulating or U-joint 450DJ, which is identical to the double U-joint and double articulating joints described in the other embodiments herein. The center of rotation RC3 of the double U joint 450DJ in this construction can be aligned with and parallel to a longitudinal axis of rotation GLA of a movable or rotatable tilt guide 441G associated with the tilt assembly 440 as described in further detail below.
[0137] The secondary shaft 450SS can extend through the rearward wall 432RW of the unit 432. In particular, a second portion 450SSA of the secondary shaft 450SS rearward of the double articulating joint 450DJ extends into a housing 420H of the drive unit 420. The secondary shaft can be associated with and/or non-rotatably joined with a second secondary shaft gear 450SS2 which is disposed within that housing 420H. The secondary transfer gear 435, as mentioned above, rotatably engages the first secondary shaft gear 450SS1. Accordingly, when the secondary transfer gear 435 rotates, it rotates the first secondary shaft gear associated with a first end of the secondary shaft 450SS. In turn, the secondary shaft 450SS as well as its double articulating joint 450DJ and its second portion 450SSA also turn. As a result, due to the rotatable coupling of the secondary shaft to the driveshaft 450DS, via the clutch 450C described further below, this rotates the driveshaft 450DS and ultimately the propeller 107 as described further below.
[0138] As shown in
[0139] As mentioned above, the secondary shaft 450SS is joined with a second secondary shaft gear 450SS2. The gear can be in the form of a bevel gear. The shaft portion 450SSA can be rotatably mounted in a set of bearings 450SSB. The second secondary shaft gear 450SS2 can directly engage the clutch 450C.
[0140] As shown in
[0141] The clutch 450C, as illustrated, is selectively coupled to the driveshaft 450DS. As mentioned above, the driveshaft is further rotatably coupled to the propeller shaft 423 which itself is non-rotatably joined with the propeller 107. In operation, the input shaft 106 rotates the transfer gear 434, which rotates the transfer shaft 450TS. The transfer gear rotates the secondary transfer shaft gear 435. This in turn rotates the first secondary shaft gear 450SS1. This rotational force is transferred through the connected secondary shaft 450SS. The secondary shaft, via a second secondary shaft gear 450SS2 associated with a second end of the secondary shaft, engages one of the two gears associated with the drive shaft 450DS with bearings between the components. One at a time, the two gears can engage the clutch 450C when the clutch 450C is moved up or down. The secondary shaft gear 450SS2 thereby transfers rotational force to the driveshaft 450DS through the gears and the clutch arrangement. Accordingly, upon rotation of the driveshaft 450DS, it rotates the gears 424G and 423G, the propeller shaft 423 and the propeller 107. This rotation of all the elements of the drive assembly 450 occurs while the drive assembly is under power and rotating via input from the input shaft 106. The rotation of all these components can occur equally and similarly in both the raised mode and lowered mode of the drive unit 420.
[0142] With reference to
[0143] More particularly, the vertical spacing assembly 470 can be actuated to move the drive unit 420 from the raised mode shown in
[0144] The special relationship of the upper and lower standoff box units as well as the transfer shaft relative to these components and others also can vary in transitioning from the raised mode of
[0145] As mentioned above, the outdrive 410 can be outfitted with a steering assembly 490. With reference to
[0146] As mentioned above, the outdrive 410 can be outfitted with a tilt assembly 440. This tilt assembly, shown in
[0147] Accordingly, as shown in
[0148] During the tilting action, the portion of the secondary shaft 450SSA also can tilt downward in direction TD. Due to the double universal joint 450DJ, however, this does not affect the transfer of rotational force to that portion, the clutch and ultimately the driveshaft and propeller shaft 423. Optionally, as described in connection with the embodiments above, the tilt actuator 441 can be remotely operated by a user or operator of the watercraft 100 to extend and/or retract the actuator. In so doing, the tilt assembly 440 operates to tilt the drive unit 420 relative to the watercraft.
[0149] Optionally, the outdrive 410 can include a guide assembly 460. This guide assembly can include a column 463 that is fixedly joined to the lower standoff box unit 432 as shown in
[0150] As mentioned above, the outdrive 410 can include a vertical spacing assembly 470. This vertical spacing assembly optionally can be joined with the upper standoff box unit 431 and the lower standoff box unit 432. The assembly can include hydraulic, pneumatic or other extendable and retractable elements, or a set of gears to move the upper and lower units relative to one another, and in particular up-and-down to the raised and lowered modes of the respective
[0151] Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0152] The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular. Any reference to claim elements as “at least one of X, Y and Z” is meant to include any one of X, Y or Z individually, and any combination of X, Y and Z, for example, X, Y, Z; X, Y; X, Z ; and Y, Z.