METAL CONTAINING FORMULATIONS

Abstract

An aqueous silicate solution containing ions of metal having an atomic number selected from atomic numbers 21-31, 39-50, 57-82, and 89-93 and a process for preparing the solution. The solution is useful e.g. for forming metal containing coatings.

Claims

1. An aqueous silicate solution containing ions of metal having an atomic number selected from atomic numbers 21-31, 39-50, 57-82, and 89-93.

2. The solution according to claim 1, wherein said ions are present at a total concentration of from 1 ppm to 5000 ppm by weight of the solution.

3. The solution according to claim 1, wherein said ions are present at a total concentration of from 50 ppm to 3000 ppm by weight of the solution.

4. The solution according to claim 1, wherein said ions are present at a total concentration of from 100 ppm to 2000 ppm by weight of the solution.

5. The solution according to claim 1, wherein the solution has a pH of from 8 to 13.

6. The solution according to claim 1, wherein the solution has a pH of from 10 to 12.

7. The solution according to claim 1, wherein the silicate is an alkali silicate.

8. The solution according to claim 7, wherein the alkali silicate contains alkali metal oxide M.sub.2O and SiO.sub.2 at a SiO.sub.2/M.sub.2O molar ratio of from 25:1 to 2:1.

9. The solution according to claim 8, wherein the molar ratio is from 6:1 to 2:1.

10. The solution according to claim 1, wherein the silicate is present in the solution in an amount corresponding to a concentration of SiO.sub.2 in the solution of from 1% to 30% by weight of the solution.

11. The solution according to claim 10, wherein the amount corresponds to a concentration of SiO.sub.2 in the solution of from 2% to 20% by weight of the solution.

12. The solution according to claim 1, wherein the metal is a transition metal.

13. The solution according to claim 1, wherein the metal is selected from Cr, Gd, Zn, Fe, Co, Mn, Pb, Sn, Cu, and Ag.

14. The solution according to claim 1, comprising one or more surfactants.

15. The solution according to claim 1, wherein the solution is free from any complexing agent for the ions of metal, or contains complexing agent(s) for the ions of metal in a total molar ratio of complexing agent(s) to such ions of lower than 1:100.

16. A process for preparing an aqueous alkali silicate solution containing ions of a metal having an atomic number selected from atomic numbers 21-31, 39-50, 57-82, and 89-93, by admixing an aqueous solution of the silicate and an aqueous solution of a water soluble salt of said metal.

17. The process of claim 16, wherein the aqueous alkali silicate solution is free from any complexing agent for the ions of metal or contains complexing agent(s) for the ions of metal in a total molar ratio of complexing agent(s) to such ions of lower than 1:100.

18. The solution of claim 1, containing ions of one or more metals selected from Cr, Gd, Zn, Fe, Co, Mn, Pb, Sn, Cu, and Ag, wherein said ions are present at a total concentration of from 50 ppm to 3000 ppm by weight of the solution.

19. The solution of claim 18, having a pH of from 8 to 13.

20. The solution of claim 18, wherein said solution is essentially free from any complexing agent for said metal ions.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0008] Any ppm or percent value given herein to express the amount or concentration of a substance in a mixture (e.g. a solution) is calculated as a ratio of the mass of the substance in the mixture to the total mass of the mixture, unless otherwise indicated or apparent from the context. Thus, for example, in 1 g of a solution containing 1000 ppm (parts per million) Ag.sup.+, the amount of Ag.sup.+ is 10.sup.3 g.

[0009] It is well known that if pH of a metal salt solution, such as transition metal salt solution, is raised to above 8 or 9 the corresponding hydroxide will generally precipitate. It is therefore surprising that metals, such as transition metals, can exist in relatively high concentrations, for instance 1000 to 2000 ppm in the materials of the present invention, many of which have pH higher than 9 or even higher than 10, without precipitating. The silicate solutions used according to the present invention, on the other hand, are generally highly alkaline, e.g. the pH of commercial alkali silicate solutions ranges from about 10 to 13, and at lower pH, the silicate will polymerize and form a gel. Since e.g. alkali silicate solutions are stable only at alkaline pH it is preferable to prepare the formulations of this invention in the region of pH>10.

[0010] It has now surprisingly been found that destabilization in the form of flocculation or gelling of aqueous solutions of metals, such as transition metals, at a pH normally leading to flocculation of the metal, can be prevented by admixing silicate solutions with the metal solutions. Thus, a stable metal containing silicate solution is obtainable according to the present invention. The term stable used in the present invention means that the formulation should be stable toward gelling and that there is no substantial precipitation of solid content, mainly metal species, characterised by that no more than 50%, preferably no more than 20%, and more preferably no more than 10% by weight of the solid material has precipitated and settled as a sludge at the bottom, for a time of at least 1 hour, e.g. at least 2 hours, at least 6 hours, at least 12 hours, preferably for a time of at least 24 hours, after the preparation of the formulation. The formulation should be stored properly, e.g. protected from light and under otherwise correct storage conditions.

[0011] Surprisingly, stability as defined herein is achieved without the need for addition of a chelate complexing agent (or chelating agent, or complexing agent), such as EDTA or DETA and/or without the need for reacting the metal with any such agent before admixing with the silicate solution. Thus the solution provided herein does not require the presence of any chelate complexing agent. In a preferred embodiment, therefore, the solution is free from chelate complexing agent, i.e. it contains no compound capable of binding any of the metal ions in a chelate complex, or contains only trace amounts of such compounds. If, however, a chelating or complexing agent is present, the molar amount of any such agent is substantially lower than the molar amount of the ions of metal present in the solution. For example, if the formulation of the invention contains a chelating or complexing agent, such agent is present in a molar ratio to the metal ions of less than 1:100, or less than 1:50, or less than 1:20, or less than 1:10, or less than 1:5. Preferably, however, the solution contains no chelating or complexing agent. Further, if the solution contains more than one chelate complex forming agent, the total amount thereof is such that the molar ratio of said agents to the total amount of metal ions present in solution preferably is less than 1:100, or less than 1:50, or less than 1:20, or less than 1:10, or less than 1:5.

The Silicates

[0012] The silicate solutions used according to the present invention are non-true solutions or colloidal solutions. Depending on e.g. the silicate concentration, at least a portion of the silicate is not dissolved on a molecular level but may form oligomers of different size.

[0013] The silicate used according to the invention may be e.g. an alkali silicate or a quaternary ammonium silicate. In some embodiments, the silicate of the invention is an alkali silicate. In some other embodiments, the silicate is a quaternary ammonium silicate.

[0014] In some embodiments, the silicate is a quaternary ammonium silicate containing ammonium ions of the type R.sub.4N.sup.+ wherein each R is independently selected aliphatic or aromatic groups, e.g. C1-C6 alkyl groups or phenyl, optionally carrying other functional groups, such as hydroxyl functions. For example, in some embodiments, the quaternary ammonium silicate is a tetraalkyl ammonium silicate, wherein the alkyl groups e.g. may contain from 1 to 6 carbon atoms, or from 1 to 3 carbon atoms, e.g. the alkyl groups may be methyl groups. A quaternary ammonium silicate useful according to the invention may be prepared as described in U.S. Pat. No. 9,695,111, the teachings of which are incorporated herein by reference.

[0015] Commercial solutions of silicates also are a convenient source of the soluble silicates of the present invention. For example, in some embodiments, the silicate solution a commercially available alkali silicate solution, such as sold by e.g. PQ Corporation (www.pqcorp.com). In alkali silicate solutions, the key variables are the alkali metal, generally lithium (Li), sodium (Na) or potassium (K); the ratio of SiO.sub.2 to alkali metal oxide in the silicate, and the concentration of the silicate in the solution.

[0016] The ratio of SiO.sub.2 to alkali metal oxide (SiO.sub.2/M.sub.2O) may be expressed as a weight ratio or molar ratio. In the case of sodium silicate the two ratios are nearly the same. Thus a weight ratio of a sodium silicate is transformed to the mole ratio by the multiplication factor 1.03; for potassium silicate the weight ratio is multiplied by the factor 1.57 to give the mole ratio. For lithium silicate the factor is 0.50.

[0017] For sodium silicates, the SiO.sub.2/Na.sub.2O weight ratio ranges from about 1.6 to about 4.

[0018] The SiO.sub.2/K.sub.2O ratio of potassium silicates varies from about 1.5 to about 2.5 on a weight basis, which corresponds to a ratio of from 2.3 to 3.8 on a molar basis.

[0019] The SiO.sub.2/Li.sub.2O ratio of lithium silicates varies from about 6.0 to about 20.0 on a weight basis, which corresponds to a ratio of from about 3.0 to about 10.0 on a molar basis.

[0020] Table 1 shows the properties of some typical commercial alkali silicate solutions

TABLE-US-00001 TABLE 1 Typical commercial alkali silicate solutions and their properties Weight Molar M.sub.2O SiO.sub.2 Specific ratio ratio % by % by Baum gravity Viscosity Silicates SiO.sub.2/M.sub.2O SiO.sub.2/M.sub.2O weight weight 20 C. d.sup.20.sub.20 20 C., P pH Sodium 1.60 1.65 19.7 31.5 58.5 1.68 70 12.8 silicates 2.00 2.06 18.0 36.0 59.3 1.69 700 12.2 2.50 2.58 10.6 26.5 42.0 1.41 0.6 11.7 2.88 2.97 11.0 31.7 47.0 1.49 9.6 11.5 3.22 3.32 8.9 28.7 41.0 1.39 1.8 11.3 3.75 3.86 6.8 25.3 35.0 1.32 2.2 10.8 Potassium 1.80 2.83 16.4 29.5 47.7 1.49 13.0 12.1 silicates 2.10 3.30 12.5 26.3 40.0 1.31 10.5 11.7 2.20 3.45 9.05 19.9 30.0 1.26 0.07 11.5 2.50 3.93 8.3 20.8 29.8 1.26 0.4 11.3 Lithium 9.4 4.7 2.2 20.7 1.17 10.7 silicates 9.6 4.8 2.2 20.7 4 11.0 11.8 5.9 1.6 18.8 1.18 17.6 8.5 1.2 20.0 2.5 11.0

[0021] In Table 1, the density of the silicate solution is indicated in degrees Baum (Be) and as the specific gravity d.sup.20.sub.20. The approximate relationship between the two values is given by the equation: d.sup.20.sub.20=145/(145-Be).

[0022] During the development of concentrated silica sols stabilized with NaOH it was realized that in the SiO.sub.2/Na.sub.2O ratio range of about 4:1 to 25:1 the concentrated compositions were generally unstable, and eventually gelled. When a 3.25 ratio sodium silicate solution was added to a concentrated silica sol to reduce the SiO.sub.2/Na.sub.2O ratio from 100:1 to 5:1, for example, a gel immediately formed. However, it was discovered that by aging or warming the gel, a stable solution was again formed. Thus silicate solutions having SiO.sub.2/Na.sub.2O weight ratios of from 4.2:1 to 6:1 containing 10-30% SiO.sub.2 could be prepared from silica sols originally containing 5-25 nm particles.

[0023] If instead a 3.25 (SiO.sub.2/K.sub.2O) molar ratio potassium silicate is added to an alkali-stabilized, concentrated silica sol, gelling does not occur. Thus, stable mixtures of colloidal silica and potassium silicate can be prepared with a silica concentration of 15-30 wt. % and SiO.sub.2/K.sub.2O molar ratios of 11:1 to 24:1.

[0024] Similarly, stable mixtures of colloidal silica and lithium silicate can be prepared with a silica concentration of 15-30 wt. % and SiO.sub.2/Li.sub.2O molar ratios of 4:1 to 25:1.

[0025] Alkali silicate solutions generally contain both silicate ions and colloidal polymeric (including oligomeric) silicate species, formed by polymerization of the monomeric SO.sub.4.sup.4 unit to form siloxane (SiOSi) bonds. The polymeric species, which may be linear or cyclic, are not of uniform size. The degree of polymerization generally increases with increasing SiO.sub.2/Me.sub.2O ratio and with increasing concentration of the silicate.

[0026] Generally, the term silicate solution as used herein refers to a liquid phase containing polymeric (including oligomeric) silicate species, although it should be realized that some of the silicate may also be present as dissolved non-polymeric species.

[0027] In some embodiments, therefore, the formulation according to the invention contains sodium silicate having a SiO.sub.2/Na.sub.2O molar ratio of about 6:1 to about 2:1, at a SiO.sub.2 concentration of about 2% by weight to about 30% by weight, based on the total weight of the formulation. In some embodiments, the formulation according to the invention contains potassium silicate having a SiO.sub.2/K.sub.2O molar ratio of about 2:1 to about 25:1 at a SiO.sub.2 concentration of about 2 by weight to about 30% by weight, based on the total weight of the formulation.

[0028] In some embodiments, the formulation according to the invention contains lithium silicate in a SiO.sub.2/Li.sub.2O molar ratio of about 2:1 to about 25:1 at a SiO.sub.2 concentration of about 2% by weight to about 30% by weight, based on the total weight of the formulation.

[0029] In some further embodiments, the formulation according to the invention contains a more than one type of silicate, e.g. more than one type of quaternary ammonium silicate, or more than one type of alkali silicate, or a mixture thereof. For example, in some embodiments, the formulation contains lithium silicate and at least one other type of silicate, selected from sodium silicate and potassium silicate. In some embodiments, the formulation contains sodium silicate and at least one other type of silicate, selected from lithium silicate and potassium silicate. In some embodiments, the formulation contains potassium silicate and at least one other type of silicate, selected from lithium silicate and sodium silicate.

[0030] In some embodiments, the formulation contains lithium silicate and sodium silicate. In some other embodiments, the formulation contains lithium silicate and potassium silicate. In some other embodiments, the formulation contains sodium silicate and potassium silicate.

The Metal

[0031] The metal used according to the present invention essentially is a metal capable of forming multivalent cations, although also monovalent metal cations are contemplated as useful according to the invention. In some embodiments, the metal is one which may exist in more than one oxidation state, e.g. Cu or Fe. In some embodiments, the metal is one capable of forming multivalent metal ions only, e.g. divalent or trivalent metal ions only. In some embodiments, the metal is one capable of forming divalent metal ions only. In some embodiments, the metal is one capable of forming trivalent metal ions only. In some embodiments, the metal is capable of forming monovalent metal ions. In some embodiments, the metal is capable of forming tetravalent metal ions.

[0032] Generally, with reference to the Periodic table of elements, the metal used according to the present invention is found in any one of the periods 4, 5 and 6 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB or IIIA (i.e. atomic numbers 21-31, 39-49 and 57-81); or in any of the periods 5 and 6 and group IVA (i.e. atomic numbers 50 and 82), or in period 7 and group IIIB (i.e. atomic numbers 89-103).

[0033] The elements with atomic numbers 21-31 are (by atomic number-atomic symbol-atomic name): 21-Sc-Scandium; 22-Ti-Titanium; 23-V-Vanadium; 24-Cr-Chromium; 25-Mn-Manganese; 26-Fe-Iron; 27-Co-Cobalt; 28-Ni-Nickel; 29-Cu-Copper; 30-Zn-Zinc; and 31-Ga-Gallium.

[0034] The elements with atomic numbers 39-50 are (by atomic number-atomic symbol-atomic name): 39-Y-Yttrium; 40-Zr-Zirconium; 41-Nb-Niobium; 42-Mo-Molybdenum; 43-Tc-Technetium; 44-Ru-Ruthenium; 45-Rh-Rhodium; 46-Pd-Palladium; 47-Ag-Silver; 48-Cd-Cadmium; 49-In-Indium; and 50-Sn-Tin.

[0035] The elements with atomic numbers 57-82 are (by atomic number-atomic symbol-atomic name): 57-La-Lanthanum; 58-Ce-Cerium; 59-Pr-Praseodymium; 60-Nd-Neodymium; 61-Pm-Promethium; 62-Sm-Samarium; 63-Eu-Europium; 64-Gd-Gadolinium; 65-Tb-Terbium; 66-Dy-Dysprosium; 67-Ho-Holmium; 68-Er-Erbium; 69-Tm-Thulium; 70-Yb-Ytterbium; 71-Lu-Lutetium; 72-Hf-Hafnium; 73-Ta-Tantalum; 74-W-Tungsten; 75-Re-Rhenium; 76-Os-Osmium; 77-Ir-Iridium; 78-Pt-Platinum; 79-Au-Gold; 80-Hg-Mercury; 81-TI-Thallium; and 82-Pb-Lead.

[0036] The elements with atomic numbers 89-103 are (by atomic number-atomic symbol-atomic name): 89-Ac-Actinium; 90-Th-Thorium; 91-Pa-Protactinium; 92-U-Uranium; 93-Np-Neptunium; 94-Pu-Plutonium; 95-Am-Americium; 96-Cm-Curium; 97-Bk-Berkelium; 98-Cf-Californium; 99-Es-Einsteinium; 100-Fm-Fermium; 101-Md-Mendelevium; 102-No-Nobelium; and 103-Lr-Lawrencium.

[0037] In some embodiments, the metal used according to the present invention is found in any one of the periods 4, 5 and 6 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB or IIIA (i.e. atomic numbers 21-31, 39-49 and 57-81); or in any of the periods 5 and 6 and group IVA (i.e. atomic numbers 50 and 82).

[0038] In some embodiments, the metal used according to the present invention is found in any one of the periods 4, 5 and 6 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB, or IIIA (i.e. atomic numbers 21-31, 39-49 and 57-81).

[0039] In some embodiments, the metal used according to the present invention is found in any one of the periods 4 and 5 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB or IIIA (i.e. atomic numbers 21-31 and 39-49, or in period 5 and group IVA (i.e. atomic number 50).

[0040] In some embodiments, the metal used according to the present invention is found in any one of the periods 5 and 6 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB, IIIA or IVA (i.e. atomic numbers 39-50 and 57-80). In some of these embodiments, the metal used according to the invention is one that has an atomic number of from 39 to 48 or from 57 to 80.

[0041] In some embodiments, the metal used according to the present invention is selected from period 4 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB or IIIA (i.e. atomic numbers 21-31).

[0042] In some embodiments, the metal used according to the present invention is selected from period 5 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB, IIIA or IVA (i.e. atomic numbers 39-50).

[0043] In some embodiments, the metal used according to the present invention is selected from period 6 and groups IIIB, IVB, VB, VIB, VIIB, VIIIB, IB, IIB, IIIA or IVA (i.e. atomic numbers 57-82).

[0044] When the metal used according to the present invention is one found in period 4, said metal is selected from Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn and Ga. In some embodiments, a metal selected from period 4 more particularly is selected from Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Zn; more particularly from Cr, Mn, Fe, Co, Ni, Cu, and Zn. In some embodiments, a metal selected from period 4 more particularly is selected from Cr, Fe, Co, Cu, and Zn. In some embodiments, a metal selected from period 4 more particularly is selected from Cr, Mn, Fe, Co, Cu, and Zn. In some embodiments, a metal selected from period 4 more particularly is selected from Fe, Co, Cu, and Zn. In some embodiments, a metal selected from period 4 more particularly is selected from Fe, Co, and Cu. In some embodiments, a metal selected from period 4 more particularly is selected from Co, Cu and Zn. In some embodiments, a metal selected from period 4 more particularly is selected from Cu and Zn. In some embodiments, a metal selected from period 4 more particularly is Cu. In some embodiments, a metal selected from period 4 more particularly is Zn. In some embodiments, a metal selected from period 4 more particularly is Fe. In some embodiments, a metal selected from period 4 more particularly is Cr. In some embodiments, a metal selected from period 4 more particularly is Mn.

[0045] When the metal used according to the present invention is one of period 5, said metal is selected from Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn. In some embodiments, a metal selected from period 5 more particularly is selected from Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In and Sn. In some embodiments, a metal selected from period 5 more particularly is selected from Ru, Rh, Pd, Ag, Cd, In and Sn; or from Ru, Rh, Pd, Ag, In and Sn, e.g. Ag, In and Sn, or Ag and Sn. In some embodiments, a metal selected from period 5 more particularly is Sn. In some other embodiments, a metal selected from period 5 more particularly is Ag. In some other embodiments, a metal selected from period 5 is not Ag. In some further embodiments, a metal selected from period 5 more particularly is In.

[0046] When the metal used according to the present invention is one of period 6, said metal is selected from the lanthanide series (metals of atomic number 57-71) as well as from metals of atomic number 72-82. In some embodiments, a metal from period 6, more particularly is a metal from the lanthanides series. In some embodiments, when the metal is selected from the lanthanide series, it more particularly is Gd.

[0047] In some embodiments, a metal selected from period 6 is one of atomic number 72-82. In some embodiments, when the metal is one of atomic number 72-82, it more particularly is one of atomic number 72-80, e.g. or one of atomic number 72-79. In some embodiments, when the meal is of atomic number 72-82, it more particularly is Pb.

[0048] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and groups VIB, VIIB, VIIIB, IB, IIB, and IIIA and from periods 5 and 6 and group IVA.

[0049] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and groups VIB, VIIB, VIIIB, IB, IIB, and IIIA.

[0050] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and groups VIB, VIIB, VIIIB, IB, and IIB.

[0051] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and group VIB, e.g. from periods 4 and 5 and group VIB.

[0052] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and group VIIB, e.g. from periods 4 and 5 and group VIIB.

[0053] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and group VIIIB, e.g. from periods 4 and 5 and group VIIIB.

[0054] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and group IB. In some embodiments, when the metal is selected from group IB, it is Ag.

[0055] In some embodiments, the metal used according to the present invention is selected from periods 4, 5 and 6 and group IIB.

[0056] In some embodiments, the metal used according to the present invention is selected from periods 5 and 6 and group IVA.

[0057] In some embodiments, the metal used according to the present invention is selected from Cr, Mn, Fe, Co, Cu, Zn, Ag, Sn, Gd and Pb.

[0058] A multivalent cation according to the present invention is one having a charge z which is higher than 1. Examples of multivalent cations according to the present invention are Cr.sup.3+, Fe.sup.2+, Fe.sup.3+, Mn.sup.2+, Co.sup.2+, Cu.sup.2+, Zn.sup.2+, Ag.sup.+, Sn.sup.2+, Pb.sup.2+, and Gd.sup.3+.

[0059] Finally, in some embodiments, the metal used according to the present invention is selected from period 7 and group IIIB, i.e. it belongs to the actinide series (atomic number 89-103, e.g. Ac, Th, Pa and U).

[0060] For the purpose of the present invention, any metal (cation), e.g. a monovalent or multivalent (e.g. divalent or trivalent) metal (cation), or transition metal (cation) referred to herein shall be understood as included in scope of the invention, unless otherwise specified or apparent from the context.

[0061] According to the IUPAC definition, followed herein, a transition metal is an element whose atom has a partially filled d sub-shell, or which can give rise to cations with an incomplete d sub-shell. The present invention also includes the actininides and the lanthanides as well as heavy metals (e.g. lead, Pb) within its scope, as well as some semi-metals, such as arsenic (As).

[0062] In some embodiments, the metal used herein is a transition metal. In some embodiment, the metal used herein is a transition metal capable of forming divalent or trivalent cations. In some embodiments, the metal used herein is a lanthanide metal. In some embodiments, the metal used herein is a lanthanide metal capable of forming divalent or trivalent cations.

[0063] The liquid vehicle or carrier of the formulation generally is water or an aqueous solution optionally containing one or more further solvents and one or further solutes, e.g. one or more further components selected from surfactants, thickeners, etc.

The Formulation of the Invention

[0064] The formulation of the invention is an aqueous solution containing monovalent or multivalent cations of one or more metals and one or more types of silicate as described herein.

[0065] In some embodiments, the formulation contains more than one of the metals as defined herein above, e.g. two or more different metals, e.g. 2 or more different transition metals.

[0066] Generally, the metal is present in the formulation in an amount of from 1 to 5000 ppm (all ppm values are by weight) of the formulation, e.g. from 10 to 5000 ppm. In some embodiments, the metal is present in an amount of from 10 to 4000 ppm, e.g. from 10 to 3500 ppm, from 10 to 3000 ppm, from 10 to 2500 ppm, from 10 to 2000 ppm, from 10 to 1500 ppm, from 10 to 1000 ppm, from 10 to 800 ppm, or from 10 to 700 ppm, or from 10 to 500 ppm.

[0067] In some other embodiments, the metal is present in the formulation in an amount of from 100 to 5000 ppm, from 100 to 4000 ppm, e.g. from 100 to 3500 ppm, from 100 to 3000 ppm, from 100 to 2500 ppm, from 100 to 2000 ppm, from 100 to 1500 ppm, from 100 to 1000 ppm, from 100 to 800 ppm, or from 100 to 500 ppm.

[0068] In some other embodiments, the metal is present in the formulation in an amount of from 200 to 5000 ppm, from 200 to 4000 ppm, e.g. from 200 to 3500 ppm, from 200 to 3000 ppm, from 200 to 2500 ppm, from 200 to 2000 ppm, from 200 to 1500 ppm, from 200 to 1000 ppm, from 200 to 800 ppm.

[0069] In some other embodiments, the metal is present in the formulation in an amount of from 300 to 5000 ppm, from 300 to 4000 ppm, e.g. from 300 to 3500 ppm, from 300 to 3000 ppm, from 300 to 2500 ppm, from 300 to 2000 ppm, from 300 to 1500 ppm, from 300 to 1000 ppm, from 300 to 800 ppm.

[0070] In some other embodiments, the metal is present in the formulation in an amount of from 400 to 5000 ppm, from 400 to 4000 ppm, e.g. from 400 to 3500 ppm, from 400 to 3000 ppm, from 400 to 2500 ppm, from 400 to 2000 ppm, from 400 to 1500 ppm, from 400 to 1000 ppm, from 400 to 800 ppm.

[0071] In some other embodiments, the metal is present in the formulation in an amount of from 500 to 5000 ppm, from 500 to 4000 ppm, e.g. from 500 to 3500 ppm, from 500 to 3000 ppm, from 500 to 2500 ppm, from 500 to 2000 ppm, from 500 to 1500 ppm, from 500 to 1000 ppm, or from 500 to 800 ppm.

[0072] In some of these embodiments, the formulation according to the invention contains sodium silicate having a SiO.sub.2/Na.sub.2O molar ratio of about 6:1 to about 2:1, e.g. of about 5:1 to about 2:1, such as about 4.5:1 to about 2.5:1, in an amount corresponding to a SiO.sub.2 concentration of about 1% by weight to about 30% by weight, or about 2% by weight to about 25% by weight, or about 3% to about 20% by weight, or about 4% to about 15%, based on the total weight of the formulation.

[0073] In some embodiments, the formulation according to the invention contains potassium silicate having a SiO.sub.2/K.sub.2O molar ratio of about 25:1 to about 2:1, e.g. about 10:1 to about 2:1, or about 5:1 to about 2:1, in an amount corresponding to a SiO.sub.2 concentration of about 1% by weight to about 30% by weight, or about 2% by weight to about 25% by weight, or about 3% to about 20% by weight, or about 4% to about 15%, based on the total weight of the formulation.

[0074] In some embodiments, the formulation according to the invention contains lithium silicate in a SiO.sub.2/Li.sub.2O molar ratio of about 25:1 to about 2:1, e.g. about 10:1 to about 2:1, or about 5:1 to about 2:1, in an amount corresponding to a SiO.sub.2 concentration of about 1% by weight to about 30% by weight, or about 2% by weight to about 25% by weight, or about 3% to about 20% by weight, or about 4% to about 15%, based on the total weight of the formulation.

[0075] For example, in some embodiments, the formulation is a solution containing ions of one or more metals, as defined herein above, and one or more alkali silicates, each alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 25:1 to 2:1, e.g. from 6:1 to 2:1, e.g. from 5:1 to 2:1, or from 4.5:1 to 2:1, e.g. from 4.5:1 to 2.5:1, or from 4.5:1 to 3:1, or from 4:1 to 3:1, wherein the metal(s) is/are present at a concentration of from 10 to 5000 ppm, e.g. from 100 to 5000 ppm, from 200 to 4000 ppm, or from 200 to 3500 ppm, e.g. from 200 to 3000 ppm, or from 200 to 2500 ppm, or from 200 to 2000 ppm, e.g. from 200 to 1500 ppm, by weight of the formulation, and the one or more alkali silicates are present in a total amount corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, e.g. about 2 to about 25%, or about 3 to about 20%, or about 4 to about 15%, by weight of the formulation.

[0076] In some embodiments, the formulation is a solution containing ions of a metal, as defined herein above, e.g. of a transition metal, and an alkali silicate, selected from lithium silicate, sodium silicate and potassium silicate, having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 25:1 to 2:1, e.g. from 6:1 to 2:1, e.g. from 5:1 to 2:1, or from 4.5:1 to 2:1, e.g. from 4.5:1 to 2.5:1, or from 4.5:1 to 3:1, or from 4:1 to 3:1, wherein the metal is present at a concentration of from 10 to 5000 ppm, e.g. from 100 to 5000 ppm, from 200 to 4000 ppm, or from 200 to 3500 ppm, e.g. from 200 to 3000 ppm, or from 200 to 2500 ppm, or from 200 to 2000 ppm, e.g. from 200 to 1500 ppm, by weight of the formulation, and the alkali silicate is present in a total amount corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, e.g. about 2 to about 25%, or about 3 to about 20%, or about 4 to about 15%, by weight of the formulation.

[0077] In some embodiments, the formulation is a solution containing from 20 to 5000 ppm, e.g. from 50 to 5000 ppm, from 100 to 4000 ppm, or from 200 to 3500 ppm, e.g. from 300 to 3000 ppm, or from 400 to 2500 ppm, or from 500 to 2000 ppm, e.g. from 600 to 1500 ppm, by weight of the formulation, of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 15:1 to 2:1, e.g. from 6:1 to 2:1, e.g. from 5:1 to 2:1, or from 4.5:1 to 2:1, e.g. from 4.5:1 to 2.5:1, or from 4.5:1 to 3:1, or from 4:1 to 3:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, e.g. about 2 to about 25%, or about 3 to about 20%, or about 4 to about 15%, by weight of the formulation.

[0078] In some embodiments, the formulation is a solution containing from 100 to 5000 ppm, or from 200 to 3500 ppm, e.g. from 200 to 3000 ppm, or from 200 to 2500 ppm, or from 200 to 2000 ppm, e.g. from 200 to 1500 ppm by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0079] In some embodiments, the formulation is a solution containing from 100 to 5000 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

In some embodiments, the formulation is a solution containing from 100 to 4000 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0080] In some embodiments, the formulation is a solution containing from 100 to 3500 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 2 to about 20%, by weight of the formulation.

[0081] In some embodiments, the formulation is a solution containing from 100 from 100 to 3000 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0082] In some embodiments, the formulation is a solution containing from 100 to 2500 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0083] In some embodiments, the formulation is a solution containing from 100 to 2000 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0084] In some embodiments, the formulation is a solution containing from 100 to 1500 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0085] In some embodiments, the formulation is a solution containing from 100 to 1000 ppm, by weight of the formulation of metal ion, and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0086] In some embodiments, the formulation is a solution containing from 300 to 5000 ppm, e.g. from 300 to 4000 ppm, or from 400 to 3000 pmm, or from 500 to 2500 ppm, by weight of the formulation, of metal ion and an alkali silicate having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, at a concentration corresponding to a concentration of SiO.sub.2 of about 1 to about 30%, by weight of the formulation.

[0087] In some of these embodiments, the molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) is from 4.5:1 to 2:1.

[0088] In some further of these embodiments, the molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) is from 5:1 to 2.5:1.

[0089] In some further of these embodiments, the molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) is from 4.5:1 to 2.5:1.

[0090] In some further of these embodiments, the molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) is from 5:1 to 3:1.

[0091] In some further of these embodiments, the molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) is from 4.5:1 to 3:1.

[0092] In some embodiments, the formulation is a mixture of from 100 to 5000 ppm by weight of the formulation of metal ion; and an alkali silicate solution having a molar ratio of silicon dioxide to alkali oxide (SiO.sub.2:Me.sub.2O) of from 5:1 to 2:1, the alkali silicate being present in an amount corresponding to a SiO.sub.2 concentration of about 1% by weight to about 30% by weight, or about 2% by weight to about 25% by weight, or about 3% to about 20% by weight, or about 4% to about 15%, or about 5% to about 10%, based on the total weight of the formulation.

[0093] The metal in the inventive formulation as mentioned herein above is as defined herein, but does not include an alkali metal, e.g. the alkali metal inherently present in the alkali silicate.

[0094] In some embodiments, the formulation contains one or more surfactants, selected from non-ionic, amphoteric (or zwitterionic), anionic surfactants, cationic surfactants, silicon surfactants, fluorinated surfactants, and polymeric surfactants. In some embodiments, the surfactant is nonionic. For example, in some embodiments, the formulation contains from 0.01 to 5% of a surfactant or mixture of surfactants, e.g. from 0.02 to 2%, or from 0.05 to 1%, e.g. from 0.1% to 0.5%, by weight of the formulation.

[0095] The formulations according to the present invention are prepared by a mixing a solution of a silicate with a solution comprising metal ions, e.g. transition metals ions or ions of any of the metals mentioned herein above. Due care has to be taken concerning concentration of reactants and products, e.g. using water of good quality, preferably deionized water, observing proper rate of addition and order of addition of the components, working in conservative but realistic temperature ranges and providing sufficient agitation and stirring.

[0096] Concentrations of silica used in the various preparations of the present invention vary from one (1) weight % SiO.sub.2 or less to undiluted solutions of commercial alkali silicates that could contain 25 weight % SiO.sub.2 or more, e.g. from 5% by weight to 20% by weight.

[0097] In some embodiments, the formulation is a lithium silicate solution containing metal ions at a concentration of at least 10 ppm, more preferably at least 100 ppm, or at least 200 ppm, and up to 5000 ppm, e.g. up to 4500 ppm, up to 4000 ppm, up to 3500 ppm, up to 3000 ppm, e.g. up to 2500 ppm, up to 2000 ppm, up to 1800 ppm, up to 1500 ppm, up to 1000 ppm, up to 800 ppm, up to 700 ppm, or up to 500 ppm, by total weight of the solution, and lithium silicate having a SiO.sub.2:Li.sub.2O molar ratio of from about 6:1 to about 2:1, e.g. from about 5:1 to about 3:1, from about 4:5 to about 3:1, or from about 4:1 to about 3:1, e.g. from about 3.5:1 to about 3:1, at a concentration of at least 2%, or at least 3%, e.g. at least 4%, or at least 5% and at most 25%, or at most 20%, or at most 18%, or at most 16%, or at most 10%, or at most 8%, by total weight of the solution.

[0098] In some embodiments, the formulation is a sodium silicate solution containing metal ions at a concentration of at least 10 ppm, more preferably at least 100 ppm, or at least 200 ppm, and up to 5000 ppm, e.g. up to 4500 ppm, up to 4000 ppm, up to 3500 ppm, up to 3000 ppm, e.g. up to 2500 ppm, up to 2000 ppm, up to 1800 ppm, up to 1500 ppm, up to 1000 ppm, up to 800 ppm, up to 700 ppm, or up to 500 ppm, by total weight of the solution, and sodium silicate having a SiO.sub.2:Na.sub.2O molar ratio of from about 6:1 to about 2:1, e.g. from about 5:1 to about 3:1, from about 4:5 to about 3:1, or from about 4:1 to about 3:1, e.g. from about 3.5:1 to about 3:1, at a concentration of at least 2%, or at least 3%, e.g. at least 4%, or at least 5% and at most 25%, or at most 20%, or at most 18%, or at most 16%, or at most 10%, or at most 8%, by total weight of the solution.

[0099] In some embodiments, the formulation is a potassium silicate solution containing metal ions at a concentration of at least 10 ppm, more preferably at least 100 ppm, or at least 200 ppm, and up to 5000 ppm, e.g. up to 4500 ppm, up to 4000 ppm, up to 3500 ppm, up to 3000 ppm, e.g. up to 2500 ppm, up to 2000 ppm, up to 1800 ppm, up to 1500 ppm, up to 1000 ppm, up to 800 ppm, up to 700 ppm, or up to 500 ppm, by total weight of the solution, and potassium silicate having a SiO.sub.2:K.sub.2O molar ratio of from about 6:1 to about 2:1, e.g. from about 5:1 to about 3:1, from about 4:5 to about 3:1, or from about 4:1 to about 3:1, e.g. from about 3.5:1 to about 3:1, at a concentration of at least 2%, or at least 3%, e.g. at least 4%, or at least 5% and at most 25%, or at most 20%, or at most 18%, or at most 16%, or at most 10%, or at most 8%, by total weight of the solution.

[0100] The metal ions are cations of any one or more of the metals mention herein. In some embodiments, the metal ions are cations of any one or more metals selected from Cr, Gd, Zn, Fe, Co, Mn, Pb, Sn, Cu, and Ag; e.g. from Zn, Fe, Sn, Cu, and Ag. In some embodiments, the metal is Cr. In some embodiments, the metal is Gd. In some embodiments, the metal is Zn. In some embodiments, the metal is Fe. In some embodiments, the metal is Co. In some embodiments, the metal is Mn. In some embodiments, the metal is Pb. In some embodiments, the metal is Sn. In some embodiments, the metal is Cu. In some embodiments, the metal is Ag.

The Process for Preparing the Formulation of the Invention

[0101] Provided herein is also a process for preparing an aqueous alkali silicate solution containing ions of a metal having an atomic number selected from atomic numbers 21-31, 39-50, 57-82, and 89-93, which comprises admixing a aqueous solution of the silicate and an aqueous solution of a water soluble salt of said metal. A surprising feature of the process described herein resides in the fact that the process does not involve the use of a complexing or chelating agent. Thus, in the process of the present invention, the metal as defined herein above does not need to be reacted with a complexing or chelating agent before admixing with the aqueous solution of the silicate. Therefore, preferably, the formulation is prepared with an aqueous solution of a water soluble salt of said metal that is free from a complexing agent for the metal ion; the method of the invention does not comprise reacting the metal cation with a complexing agent.

[0102] Most soluble metal salts can be used to prepare the materials of the present invention. Some stock solutions containing 9000 ppm by weight of some representative metals, used in illustrative examples of compositions of the invention, are shown in Table 2.

TABLE-US-00002 TABLE 2 Stock solutions containing 9000 ppm of metal Appearance/ Metal Salt Molar mass (g) pH comments Ag AgNO.sub.3 169.87 6.5 Some haze Cu CuCl.sub.22H.sub.2O 170.48 4.1 Clear, blue Cr CrCl.sub.36H.sub.2O 266.45 2.6 Clear, dark blue Fe FeCl.sub.36H.sub.2O 270.30 1.6 Clear, orange Co CoCl.sub.26H.sub.2O 237.93 5.8 Clear, light red Pb Pb(C.sub.2H.sub.3O.sub.2).sub.23H.sub.2O 379.33 6.0 Some sludge. Clear supernatant Sn SnCl.sub.22H.sub.2O 225.65 1.5 Some sludge. Clear yellow supernatant Zn Zn(C.sub.2H.sub.3O.sub.2).sub.22H.sub.2O 219.51 5.8 Clear Gd Gd(NO.sub.3).sub.36H.sub.2O 460.36 3.5 Clear Mn C.sub.4H.sub.6MnO.sub.44H.sub.2O 245.09 6.9 Clear

[0103] As mentioned herein above, the stability of solutions of transition metals in water towards gelling and flocculation is quite sensitive to pH. If pH is raised a few units above the natural pH of the solution gelling and/or flocculation will occur. For most solutions of transition metals it requires the addition of a few, 3-5, drops of 1 m NaOH before flocs can be seen in the solutions (the sample size was typically 50 g. A drop from a plastic pipette typically weighed 0.025 g). The exact value of pH at which flocculation occurs depends on the type and concentration of transition metal in the solution; see Tables 3a-i.

[0104] In Tables 3a-i, a critical flocculation pH was estimated by adding one drop of 1 M NaOH at a time by a plastic pipette to 20 g of transition metal solutions of different concentrations in the range from about 20 ppm to about 600 ppm by weight and noting the pH at which the first indication of flocculation could be seen.

TABLE-US-00003 TABLE 3a Critical pH of CuCl.sub.2 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 5.0 6 11.0 Floc after 15 minutes 2 77 5.6 6 8.8 Floc 3 129 5.9 5 7.0 Hazy. Floc after 2 hours 4 286 6.0 5 5.6 Hazy. Floc after 2 hours

TABLE-US-00004 TABLE 3b Critical pH of FeCl.sub.3 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 3.7 14 11.9 Faint yellow. Floc after 4 days 2 77 3.4 13 11.6 Faint yellow. Floc after 4 days 3 129 3.2 11 5.9 Yellow-orange. Cloudy. Floc after 4 days 4 286 2.8 19 5.8 Yellow-orange. Cloudy. Floc after 4 days

TABLE-US-00005 TABLE 3c Critical pH of CrCl.sub.3 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 5.7 7 11.5 Clear. Some floc after 11 days 2 77 4.5 6 7.8 Hazy. Floc after 11 days 3 129 4.0 18 11.2 Hazy. Floc after 11 days 4 286 3.6 19 5.6 Hazy. Floc

TABLE-US-00006 TABLE 3d Critical pH of CoCl.sub.2 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 7.7 7 10.9 Floc 2 77 7.6 3 8.5 Floc 3 129 7.6 4 8.1 Floc 4 286 7.6 2 7.5 Floc

TABLE-US-00007 TABLE 3e Critical pH of GdNO.sub.3 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 7.3 4 10.9 Clear. Some floc after 7 days 2 77 7.0 3 8.8 Floc 3 129 6.8 4 7.9 Floc 4 286 7.0 9 7.2 Floc

TABLE-US-00008 TABLE 3f Critical pH of Mn(C.sub.2H.sub.3O.sub.2).sub.2 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 6.8 2 7.2 Floc 2 77 7.5 2 7.7 Floc 3 129 7.7 2 7.8 Floc 4 286 8.0 2 7.9 Floc

TABLE-US-00009 TABLE 3g Critical pH of Zn(C.sub.2H.sub.3O.sub.2).sub.2 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 7.0 9 11.2 Floc 2 77 7.2 6 8.1 Floc 3 129 7.1 6 8.8 Floc 4 286 7.0 4 6.9 Floc

TABLE-US-00010 TABLE 3h Critical pH of Pb(C.sub.2H.sub.3O.sub.2).sub.2 solutions of different concentrations # drops of Conc. Initial 1M NaOH pH at first Appearance/ Ex. ppm pH at first floc floc comments 1 26 7.2 4 10.5 Floc 2 77 7.3 4 10.5 Floc 3 129 7.0 2 9.3 Floc 4 286 7.0 4 10.5 Floc

[0105] Tables 3a to 3h illustrates that the aqueous solubility of many metal hydroxides, e.g. of transition metals, is very low and that the critical pH in most cases rapidly decreases as the concentration of metal ion is increased.

[0106] Tables 4a to 4g further illustrate that at a high pH, e.g. pH 10.5, aqueous solutions of transition metals will floc even at quite low metal concentrations.

TABLE-US-00011 TABLE 4a Effect of pH on the stability of aqueous solutions of CuCl.sub.2 at different concentrations of Cu.sup.2+ Appearance Concentration pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 5.7 5 11.1 Floc 2 77 (270) 5.8 11 11.0 Floc 3 129 (450) 5.7 17 10.9 Floc 4 286 (1000) 5.5 24 10.8 Floc 5 571 (2000) 4.8 35 10.5 Floc

TABLE-US-00012 TABLE 4b Effect of pH on the stability of aqueous solutions of FeCl.sub.3 at different concentrations of Fe.sup.3+ Appearance Concentration pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 2.6 8 10.5 Floc 2 77 (270) 2.4 11 11.0 Floc 3 129 (450) 2.6 10 10.7 Floc 4 286 (1000) 2.3 33 10.6 Floc 5 571 (2000) 2.7 35 10.5 Floc

TABLE-US-00013 TABLE 4c Effect of pH on the stability of aqueous solutions of CrCl.sub.3 at different concentrations of Cr.sup.3+ Appearance Concentration pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 4.3 10 11.2 Floc 2 77 (270) 4.2 11 11.5 Floc 3 129 (450) 4.1 16 11.0 Floc 4 286 (1000) 3.0 70 11.5 Floc 5 571 (2000) 3.2 66 10.5 Floc

TABLE-US-00014 TABLE 4d Effect of pH on the stability of aqueous solutions of CoCl.sub.2 at different concentrations of Co.sup.2+ Appearance Concentration pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 6.5 5 11.0 Floc 2 77 (270) 8.3 10 11.0 Floc 3 129 (450) 8.4 17 10.7 Floc 4 286 (1000) 7.3 34 10.8 Floc 5 571 (2000) 7.7 40 10.7 Floc

TABLE-US-00015 TABLE 4e Effect of pH on the stability of aqueous solutions of GdNO.sub.3 at different concentrations of Gd.sup.3+ Appearance Concentration pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 6.2 5 11.5 Floc 2 77 (270) 6.7 5 11.0 Floc 3 129 (450) 6.9 6 10.9 Floc 4 286 (1000) 6.6 22 11.3 Floc 5 571 (2000) 6.9 25 11.5 Floc

TABLE-US-00016 TABLE 4f Effect of pH on the stability of aqueous solutions of Zn(C.sub.2H.sub.3O.sub.2).sub.2 at different concentrations of Zn.sup.2+ Appearance Conc. pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 8.0 5 11.1 Floc 2 77 (270) 7.2 11 11.0 Floc 3 129 (450) 6.8 17 10.9 Floc 4 286 (1000) 6.8 24 10.8 Floc 5 571 (2000) 6.9 35 10.5 Floc

TABLE-US-00017 TABLE 4g Effect of pH on the stability of aqueous solutions of Pb(C.sub.2H.sub.3O.sub.2).sub.2 at different concentrations of Pb.sup.2+ Appearance Conc. pH before # drops of pH after after pH Ex. ppm adjustment 1M NaOH adjustment adjustment 1 26 (90) 7.5 8 11.0 Floc 2 77 (270) 7.3 11 11.0 Floc 3 129 (450) 7.1 17 10.9 Floc 4 286 (1000) 6.7 23 10.8 Floc 5 571 (2000) 7.1 29 10.7 Floc

[0107] The solutions of the invention may be used as coatings on substrates, for treatments of continuous or discontinuous surfaces. Therefore, in some aspects, coatings prepared by applying a composition according to the present invention are provided. Coatings according to the invention may have many different functions, in particular depending on the metal that is present therein. For example, if the metal is a transition metal, a coating may be provided having one or more of the advantageous features provided by the transition metal, e.g. magnetic properties. The coating may be applied to any solid material, e.g. plastic, resin, metal, wood, concrete, glass, brick, stone, asphalt, textile etc.

[0108] In some embodiments, a coating composition is provided comprising a solution as described herein and at least one further ingredient, such as a binder, a thickener, a plasticizer, a pigment, an adhesion promoter, a solvent, etc.

[0109] For example, in some embodiments, the coating composition e.g. a paint, a lacquer etc, comprises from 0.1% to 99.9% of the solution of the invention, e.g. from 1% to 99%, from 5% to 95%, from 10% to 90%, from 15% to 85%, from 20% to 80%, from 25% to 75%, by weight of the composition, and one or more further ingredients as mentioned herein above.

[0110] The invention will be better understood by reference to the following non-limiting examples.

EXAMPLES

[0111] In the Examples, use was made of either commercially available alkali silicate solutions, e.g. alkali silicate solutions having a SiO.sub.2:Me.sub.2O molar ratio of 3.3, or of alkali silicate solutions prepared as follows:

4.3 Ratio, 15% by Weight SiO.SUB.2., Na Silicate Solution.

[0112] 1 part of a 7 nm silica sol, Bindzil30/360, diluted to 9.6 weight % SiO.sub.2, was mixed with 2 parts of 3.3 molar ratio sodium silicate diluted to 17.6 weight % SiO.sub.2, under magnetic stirring. The milky white dispersion of silica gel was heated to 96 C. under magnetic stirring over a period of 60 minutes. At about 85 C. the dispersion started to become clear. At 96 C., after 60 minutes, the dispersion was water clear and the heater was turned off. The pH was 11.6 at 20 C.

4.3 Ratio, 15% by Weight SiO.SUB.2., K Silicate Solution.

[0113] 1 part of 7 nm silica sol, Bindzil 30/360, diluted to 10.7 weight % SiO.sub.2, was mixed with 2.31 parts of 3.3 molar ratio potassium silicate diluted to 16.8 weight % SiO.sub.2 under magnetic stirring. The dispersion was heated to 96 C. under magnetic stirring over a period of 60 minutes when the heater was turned off. The pH was 11.6 at 20 C.

4.3 Ratio, 15% by Weight SiO.SUB.2., Li Silicate Solution.

[0114] 220 g Bindzil 30/360 decationized with a strong cation exchange resin in the hydrogen form, pH 2.0, were mixed with 204 g 2 M LiOH (pH 13.1) under stirring by a magnet bar at 20 C. The stirring was continued and after 12 hours the opaque watery gel had cleared and thinned to a water clear solution of pH 11.2.

2.5 Ratio 24.1% SiO.SUB.2 .Na Silicate Solution

[0115] A solution of 2.5 SiO.sub.2:Na.sub.2O molar ratio sodium silicate was prepared by adding 7.23 g NaOH dissolved in 15 g deionized water (8.14 M NaOH) to 180 g of 3.3 SiO.sub.2:Na.sub.2O molar ratio, 27.0% SiO.sub.2, sodium silicate solution under stirring by a magnet bar. The mixture was heated to 96 C. over a period of 4 hours, and was kept at 96 C. for 30 minutes. The heater was turned off and the mixture was allowed to cool to room temperature under moderate agitation over night. The solution contained 24.1% SiO.sub.2, and had a pH of 12.3.

[0116] Alkali silicate solutions: 3.3 molar ratio Na silicate (Na 3.3), 10% SiO.sub.2, 2.5 molar ratio Na silicate (Na 2.5), 10% SiO.sub.2, 3.3 molar ratio K silicate (K 3.3), 10% SiO.sub.2 and 3.3 molar ratio Li silicate (Li 3.3), 10% SiO.sub.2.

Example 1

[0117] An aqueous solution containing 1000 ppm by weight of Cr.sup.3+ was prepared by dissolving 0.512 g CrCl.sub.3 in sufficient deionized water to obtain 100 g of Cr.sup.3+ solution. Under vigorous stirring using a bar magnet, 5 g of the Cr.sup.3+ solution was added to 5 g of a solution of 3.3 SiO.sub.2:Li.sub.2O molar ratio lithium silicate containing 10% SiO.sub.2, to obtain Example 1.1. The appearance of the formulation was observed at the end of the admixing.

[0118] Examples 1.2 to 1.5 were prepared following the same general procedure as used to prepare Example 1.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 5.

TABLE-US-00018 TABLE 5 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with CrCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 1.1 Li 3.3 10% + Cr 5 500 1:1 Clear/green 1000 ppm 1.2 Li 3.3 10% + Cr 6.7 333 2:1 Clear/green 1000 ppm 1.3 Li 3.3 10% + Cr 3.3 667 1:2 Somewhat hazy 1000 ppm 1.4 Li 3.3 10% + Cr 5 1500 1:1 Somewhat hazy 3000 ppm 1.5 Li 3.3 20% + Cr 10 1500 1:1 Somewhat hazy 3000 ppm .sup.1pH of a 3000 ppm CrCl.sub.3 solution is 3.2

Examples 2 to 11

[0119] Examples 2 to 11 (Ex. 2.1 through 11.4) were prepared following the same general procedure as in Example 1, using different metal salts and the 3.3 molar ratio lithium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 6 to 15.

TABLE-US-00019 TABLE 6 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with GdCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 2.1 Li 3.3 10% + Gd 5 500 1:1 Clear/colourless 1000 ppm.sup.1 2.2 Li 3.3 10% + Gd 3.3 667 1:2 Clear/colourless 1000 ppm 2.3 Li 3.3 10% + Gd 2.5 750 1:3 Clear/colourless 1000 ppm 2.4 Li 3.3 10% + Gd 6.7 333 2:1 Clear/colourless 1000 ppm .sup.1pH of a 3000 ppm GdCl.sub.3 solution is 7.8

TABLE-US-00020 TABLE 7 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with ZnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 3.1 Li 3.3 20% + 10 1500 1:1 Clear/colourless Zn 3000 ppm.sup.1 3.2 Li 3.3 20% + 6.7 2000 1:2 Slight precipitation Zn 3000 ppm 3.3 Li 3.3 20% + 5 2250 1:3 Precipitation Zn 3000 ppm 3.4 Li 3.3 20% + 13.3 1000 2:1 Clear/colourless Zn 3000 ppm 3.5 Li 3.3 10% + 5 1500 1:1 Slight haze Zn 3000 ppm 3.6 Li 3.3 10% + 3.3 2000 1:2 Slight precipitation Zn 3000 ppm .sup.1pH of a 3000 ppm ZnCl.sub.2 solution is 6.3

TABLE-US-00021 TABLE 8 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with FeCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % Ppm soln. Appearance 4.1 Li 3.3 20% + Fe 3000 13.3 1000 2:1 Gel/sludge ppm.sup.1 4.2 Li 3.3 20% + Fe 3000 10 1500 1:1 Gel/sludge ppm.sup.1 4.3 Li 3.3 10% + Fe 3000 5 1500 1:1 Gel/sludge ppm 4.4 Li 3.3 10% + Fe 3000 7.5 750 3:1 Gel/sludge ppm 4.5 Li 3.3 10% + Fe 1000 5 500 1:1 Clear/yellow ppm 4.6 Li 3.3 10% + Fe 1000 2.5 750 1:3 Slight haze ppm .sup.1pH of a 3000 ppm FeCl.sub.3 solution is 2.

TABLE-US-00022 TABLE 9 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with CoCl.sub.2 solutions Ratio of SiO.sub.2 Metal silicate to Ex. Formulation % Ppm metal solution Appearance 5.1 Li 3.3 20% + Co 3000 10 1500 1:1 Clear/violet ppm.sup.1 5.2 Li 3.3 20% + Co 3000 6.7 2000 1:2 Slight haze ppm 5.3 Li 3.3 20% + Co 3000 13 1000 2:1 Clear/violet ppm 5.4 Li 3.3 10% + Co 3000 5 1500 1:1 Clear/violet ppm 5.5 Li 3.3 10% + Co 3000 3.3 2000 1:2 Clear/violet ppm 5.6 Li 3.3 20% + Co 3000 10 1500 1:1 Clear/violet ppm .sup.1pH of a 3000 ppm CoCl.sub.2 solution is 5.1.

TABLE-US-00023 TABLE 10 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with MnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % Ppm soln. Appearance 6.1 Li 3.3 10% + Mn 5 1500 1:1 Clear/light brown 3000 ppm.sup.1 6.2 Li 3.3 10% + Mn 3.3 2000 1:2 Clear/light brown 3000 ppm 6.3 Li 3.3 10% + Mn 6.7 1000 2:1 Clear/light brown 3000 ppm 6.4 Li 3.3 20% + Mn 10 1500 1:1 Clear/light brown 3000 ppm 6.5 Li 3.3 20% + Mn 6.7 2000 1:2 Clear/light brown 3000 ppm 6.6 Li 3.3 10% + Mn 5 1500 1:1 Clear/light brown 3000 ppm .sup.1pH of a 3000 ppm MnCl.sub.2 solution is 6.9

TABLE-US-00024 TABLE 11 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with Pb(C.sub.2H.sub.3O.sub.2).sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 7.1 Li 3.3 20% + Pb 10 1500 1:1 Clear/colourless 3000 ppm.sup.1 7.2 Li 3.3 20% + Pb 13 1000 2:1 Clear/colourless 3000 ppm 7.3 Li 3.3 20% + Pb 8 1800 2:3 Clear/colourless 3000 ppm 7.4 Li 3.3 10% + Pb 5 1500 1:1 Clear/colourless 3000 ppm 7.5 Li 3.3 10% + Pb 3.3 2000 1:2 Clear/colourless 3000 ppm .sup.1pH of a 3000 ppm Pb(C.sub.2H.sub.3O.sub.2).sub.2 solution is 5.6

TABLE-US-00025 TABLE 12 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with SnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 8.1 Li 3.3 10% + Sn 5 266 1:1 Gel and haze 532 ppm 8.2 Li 3.3 10% + Sn 8 106 4:1 Clear, colorless 532 ppm 8.3 Li 3.3 10% + Sn 2 426 1:4 Clear, colorless 532 ppm .sup.1 pH of a 532 ppm SnCl.sub.2 solution is 0.73

TABLE-US-00026 TABLE 13 Mixtures of 3.3 molar ratio Li silicate (Li 3.3) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 9.1 Li 3.3 10% + 5 1500 1:1 Turbid, precipitation Cu 3000 ppm 9.2 Li 3.3 10% + 8 600 4:1 Slight haze, blue Cu 3000 ppm 9.3 Li 3.3 10% + 5 500 1:1 Clear, blue Cu 1000 ppm .sup.1 pH of 3000 ppm CuSO.sub.4 solution is 4.6

TABLE-US-00027 TABLE 14 Mixtures of 3.3 molar ratio Li silicate solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 10.1 Li 3.3 20% + Ag 10 1500 1:1 Clear, colorless 3000 ppm 10.2 Li 3.3 20% + Ag 13 1000 2:1 Clear, colorless 3000 ppm 10.3 Li 3.3 20% + Ag 15 750 3:1 Clear, colorless 3000 ppm 10.4 Li 3.3 20% + Ag 16 600 4:1 Clear, colorless 3000 ppm 10.5 Li 3.3 10% + Ag 5 500 1:1 Clear, colorless 1000 ppm .sup.1 pH of 3000 ppm AgNO.sub.3 solution is 7.7

TABLE-US-00028 TABLE 15 Mixtures of 3.3 molar ratio Li silicate solutions with FeCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 11.1 Li 3.3 10% + 8 1029 4:1 Clear/light gray Fe 5143 ppm 11.2 Li 3.3 10% + 5 1500 1:1 Clear/light gray Fe 3000 ppm 11.3 Li 3.3 10% + 2 2400 1:4 Clear/colourless Fe 3000 ppm 11.4 L 3.3 10% + 8 600 4:1 Clear/light gray Fe 3000 ppm

Example 12

[0120] An aqueous solution containing 3000 ppm by weight of Ag.sup.+ was prepared by dissolving 0.472 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 5 g of the Ag.sup.+ solution was added to 5 g of a solution of 3.3 SiO.sub.2:Na.sub.2O molar ratio sodium silicate containing 10% SiO.sub.2, to obtain Example 12.1. The appearance of the formulation was observed at the end of the admixing.

[0121] Examples 12.2 to 12.7 were prepared following the same general procedure as used to prepare Example 12.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 16.

TABLE-US-00029 TABLE 16 Mixtures of 3.3 molar ratio Na silicate (Na 3.3) solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 12.1 Na 3.3 10% + 5 1500 1:1 Clear/yellow Ag 3000 ppm 12.2 Na 3.3 10% + 3.3 2000 1:2 Clear/yellow Ag 3000 ppm 12.3 Na 3.3 15% + 7.5 2520 1:1 Clear/yellow Ag 5040 ppm 12.4 Na 3.3 15% + 5 3360 1:2 Clear/yellow Ag 5040 ppm 12.5 Na 3.3 27% + 13.5 2520 1:1 Clear/colourless Ag 5040 ppm 12.6 Na 3.3 27% + 5.4 4032 1:4 Clear/yellow Ag 5040 ppm 12.7 Na 3.3 27% + 10.8 3024 2:3 Clear/yellow Ag 5040 ppm

Examples 13 to 16

[0122] Examples 13 to 16 (Ex. 13.1 through 16.3) were prepared following the same general procedure as in Example 12, using different metal salts and the 3.3 molar ratio sodium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 17 to 20.

TABLE-US-00030 TABLE 17 Mixtures of 3.3 molar ratio Na silicate (Na 3.3) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 13.1 Na 3.3 10% + Cu 5 1500 1:1 precipitation 3000 ppm 13.2 Na 3.3 10% + Cu 6.7 1000 2:1 Clear/blue 3000 ppm 13.3 Na 3.3 10% + Cu 8 600 4:1 Clear/blue 3000 ppm 13.4 Na 3.3 10% + Cu 5 500 1:1 Clear/blue 1000 ppm 13.5 Na 3.3 10% + Cu 3.3 667 1:2 Clear/blue 1000 ppm 13.6 Na 3.3 10% + Cu 2 800 1:4 Slight haze 3000 ppm

TABLE-US-00031 TABLE 18 Mixtures of 3.3 molar ratio Na silicate (Na 3.3) solutions with FeCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 14.1 Na 3.3 10% + 6.7 1000 2:1 sludge Fe 3000 ppm 14.2 Na 3.3 10% + 8 600 4:1 sludge Fe 3000 ppm 14.3 Na 3.3 10% + 5 500 1:1 Clear/light yellow Fe 1000 ppm 14.4 Na 3.3 10% + 3.3 667 1:2 Clear/light yellow Fe 1000 ppm 14.5 Na 3.3 10% + 6.7 1000 2:1 sludge Fe 3000 ppm 14.6 Na 3.3 10% + 8 600 4:1 sludge Fe 3000 ppm

TABLE-US-00032 TABLE 19 Mixtures of 3.3 molar ratio Na silicate (Na 3.3) solutions with SnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 15.1 Na 3.3 10% + Sn 5 266 1:1 Gel and haze 532 ppm 15.2 Na 3.3 10% + Sn 8 106 4:1 Clear, colorless 532 ppm 15.3 Na 3.3 10% + Sn 2 426 1:4 Clear, colorless 532 ppm

TABLE-US-00033 TABLE 20 Mixtures of 3.3 molar ratio Na silicate (Na 3.3) solutions with FeCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 16.1 Na 3.3 10% + Fe 5 1500 4:1 Clear/dark gray 3000 ppm blue 16.2 Na 3.3 10% + Fe 2 2400 1:4 Clear/colorless 3000 ppm 16.3 Na 3.3 10% + Fe 8 600 4:1 Clear/light gray 3000 ppm

Example 17

[0123] An aqueous solution containing 3000 ppm by weight of Ag.sup.+ was prepared by dissolving 0.472 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 2.5 g of the Ag.sup.+ solution was added to 10 g of a solution of 3.3 SiO.sub.2:K.sub.2O molar ratio potassium silicate containing 10% SiO.sub.2, to obtain Example 17.1. The appearance of the formulation was observed at the end of the admixing.

[0124] Examples 17.2 to 17.6 were prepared following the same general procedure as used to prepare Example 17.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 21.

TABLE-US-00034 TABLE 21 Mixtures of 3.3 molar ratio K silicate (K 3.3) solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 17.1 K 3.3 20% + 16 600 4:1 Clear/colourless Ag 3000 ppm 17.2 K 3.3 20% + 15 750 3:1 Clear/colourless Ag 3000 ppm 17.3 K 3.3 20% + 13 1000 2:1 Clear/colourless Ag 3000 ppm 17.4 K 3.3 20% + 10 1500 1:1 Clear/colourless Ag 3000 ppm 17.5 K 3.3 10% + 5 1500 1:1 Clear/yellow Ag 3000 ppm 17.6 K 3.3 20% + 16 600 4:1 Clear/colourless Ag 3000 ppm

Examples 18 to 21

[0125] Examples 18 and 19 (Ex. 18.1 through 19.6) were prepared following the same general procedure as in Example 17, using different metal salts and the 3.3 molar ratio potassium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 22 and 23.

TABLE-US-00035 TABLE 22 Mixtures of 3.3 molar ratio K silicate (K 3.3) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 18.1 K 3.3 20% + Cu 16 600 4:1 Clear/blue 3000 ppm 18.2 K 3.3 20% + Cu 15 750 3:1 Clear/blue* 3000 ppm 18.3 K 3.3 20% + Cu 13 1000 2:1 Clear/blue* 3000 ppm 18.4 K 3.3 20% + Cu 10 1500 1:1 Clear/blue* 3000 ppm 18.5 K 3.3 10% + Cu 8 600 4:1 Clear/blue* 3000 ppm 18.6 K 3.3 10% + Cu 5 500 1:1 Clear/blue* 1000 ppm 18.7 K 3.3 10% + Cu 3.3 667 1:2 Slight haze 1000 ppm 18.8 K 3.3 10% + Cu 2 800 1:4 Slight haze* 1000 ppm *Appearance of formulation after one week

TABLE-US-00036 TABLE 23 Mixtures of 3.3 molar ratio K silicate (K 3.3) solutions with FeCl.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 19.1 K 3.3 10% + Fe 6.7 1000 2:1 sludge 3000 ppm 19.2 K 3.3 10% + Fe 5 500 1:1 Slight haze 1000 ppm 19.3 K 3.3 10% + Fe 3.3 667 1:2 Slight haze 1000 ppm 19.4 K 3.3 10% + Fe 6.7 1000 2:1 sludge 3000 ppm 19.5 K 3.3 10% + Fe 5 500 1:1 Slight haze 1000 ppm 19.6 K 3.3 10% + Fe 3.3 667 1:2 Slight haze 1000 ppm

Example 20

[0126] To 10 g of an aqueous solution of SnCl.sub.2 containing 1000 ppm Sn.sup.2+, 8.8 g of 1M HCl (aq) were added, causing the pH in the solution to drop from 2.5 to 0.73.

[0127] Under vigorous stirring using a bar magnet, 5 g of the Sn.sup.2+ solution was added to 5 g of a solution of 3.3 SiO.sub.2:K.sub.2O molar ratio potassium silicate containing 10% SiO.sub.2, to obtain Example 20.1. The appearance of the formulation was observed at the end of the admixing.

[0128] Examples 20.2 and 20.3 were prepared following the same general procedure as used to prepare Example 20.1, but varying the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 24.

TABLE-US-00037 TABLE 24 Mixtures of 3.3 molar ratio K silicate (K 3.3) solutions with SnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 20.1 K 3.3 10% + Sn 5 266 1:1 Gel and haze 532 ppm 20.2 K 3.3 10% + Sn 8 106 4:1 Clear, colorless 532 ppm 20.3 K 3.3 10% + Sn 2 426 1:4 Clear, colorless 532 ppm

Example 21

[0129] To 62.5 g of an aqueous solution of FeSO.sub.4 containing 9000 ppm Fe.sup.2+, 46.9 g of 1M HCl (aq) and 78.1 g of de-ionized water were added, causing the pH in the solution to drop from 3.77 to 0.79.

[0130] Under vigorous stirring using a bar magnet, 2 g of the Fe.sup.2+ solution was added to 8 g of a solution of 3.3 SiO.sub.2:K.sub.2O molar ratio potassium silicate containing 10% SiO.sub.2, to obtain Example 21. The appearance of the formulation was observed at the end of the admixing. Details of the formulation and the results are shown in Table 25.

TABLE-US-00038 TABLE 25 Mixtures of 3.3 molar ratio K silicate (K 3.3) solutions with FeSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 21 K 3.3 10% + Fe 8 600 4:1 Clear/blue gray 3000 ppm

Example 22

[0131] An aqueous solution containing 3000 ppm by weight of Ag.sup.+ was prepared by dissolving 0.472 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 5 g of the Ag.sup.+ solution was added to 5 g of a solution of 4.3 SiO.sub.2:Na.sub.2O molar ratio potassium silicate containing 15% SiO.sub.2, to obtain Example 22.1. The appearance of the formulation was observed at the end of the admixing.

[0132] Examples 22.2 to 22.4 were prepared following the same general procedure as used to prepare Example 22.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 26.

TABLE-US-00039 TABLE 26 Mixtures of 4.3 ratio Na silicate (Na 4.3) solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 22.1 Na 4.3 15% + 7.5 1500 1:1 Slight haze Ag 3000 ppm 22.2 Na 4.3 10% + 5 500 1:1 Slight haze Ag 1000 ppm 22.3 Na 4.3 10% + 8 200 4:1 haze Ag 1000 ppm 22.4 Na 4.3 10% + 2 800 1:4 Clear/light yellow Ag 1000 ppm

Examples 23 and 24

[0133] Examples 23 and 24 (Ex. 23.1 through 24.9) were prepared following the same general procedure as in Example 22, using different metal salts and the 4.3 molar ratio sodium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 27 and 28.

TABLE-US-00040 TABLE 27 Mixtures of 4.3 ratio Na silicate (Na 4.3) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 23.1 Na 4.3 15% + Cu 7.5 500 1:1 Clear/blue 1000 ppm 23.2 Na 4.3 15% + Cu 3 800 1:4 Slight haze 1000 ppm 23.3 Na 4.3 10% + Cu 5 500 1:1 Slight haze 1000 ppm 23.4 Na 4.3 10% + Cu 5 1500 1:1 Gel/sludge 3000 ppm 23.5 Na 4.3 10% + Cu 6.6 333 2:1 Gel/sludge 1000 ppm

TABLE-US-00041 TABLE 28 Mixtures of 4.3 ratio Na silicate (Na 4.3) solutions with ZnCl.sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 24.1 Na 4.3 15% + 7.5 1500 1:1 Slight haze Zn 3000 ppm 24.2 Na 4.3 15% + 10 1000 2:1 Slight haze Zn 3000 ppm 24.3 Na 4.3 15% + 3 2400 1:4 Clear/Colourless Zn 3000 ppm 24.4 Na 4.3 10% + 5 1500 1:1 Clear/Colourless Zn 3000 ppm 24.5 Na 4.3 10% + 5 1500 1:1 Clear/Colourless Zn 3000 ppm 24.6 Na 4.3 10% + 5 500 1:1 Slight haze Zn 1000 ppm 24.7 Na 4.3 10% + 5 500 1:1 Clear/Colourless Zn 1000 ppm 24.8 Na 4.3 15% + 7.5 500 1:1 Clear/Colourless Zn 1000 ppm 24.9 Na 4.3 15% + 3 800 1:4 Clear/Colourless Zn 1000 ppm

Example 25

[0134] An aqueous solution containing 5040 ppm by weight of Ag.sup.+ was prepared by dissolving 0.794 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 5 g of the Ag.sup.+ solution was added to 5 g of a solution of 4.3 SiO.sub.2:K.sub.2O molar ratio potassium silicate containing 10% SiO.sub.2, to obtain Example 25.1. The appearance of the formulation was observed at the end of the admixing.

[0135] Examples 25.2 to 25.5 were prepared following the same general procedure as used to prepare Example 20.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 29.

TABLE-US-00042 TABLE 29 Mixtures of 4.3 ratio K silicate (K 4.3) with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 25.1 K 4.3 10% + 5 2520 1:1 Clear/yellow Ag 5040 ppm 25.2 K 4.3 10% + 3.3 2000 1:2 Clear/yellow Ag 3000 ppm 25.3 K 4.3 10% + 6.7 1000 2:1 Clear/light yellow Ag 3000 ppm 25.4 K 4.3 15% + 7.5 500 1:1 Slight haze Ag 1000 ppm 25.5 K 4.3 10% + 5 500 1:1 Clear/yellow Ag 1000 ppm

Examples 26 and 27

[0136] Examples 26 and 27 (Ex. 26.1 through 27.3) were prepared following the same general procedure as in Example 25, using different metal salts and the 4.3 molar ratio potassium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 30 and 31.

TABLE-US-00043 TABLE 30 Mixtures of 4.3 ratio K silicate (K 4.3) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 26.1 K 4.3 15% + Cu 7.5 1500 1:1 Hazy/gel 3000 ppm 26.2 K 4.3 15% + Cu 7.5 500 1:1 Clear/blue 1000 ppm 26.3 K 4.3 15% + Cu 3 800 1:4 Slight haze 1000 ppm

TABLE-US-00044 TABLE 31 Mixtures of 4.3 ratio K silicate (K 4.3) solutions with Zn(C.sub.2H.sub.3O.sub.2).sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 27.1 K 4.3 15% + 7.5 1500 1:1 Hazy/gel Zn 3000 ppm 27.2 K 4.3 15% + 7.5 500 1:1 Clear/colourless Zn 1000 ppm 27.3 K 4.3 15% + 3 800 1:4 Clear/colourless Zn 1000 ppm

Example 28

[0137] An aqueous solution containing 5040 ppm by weight of Ag.sup.+ was prepared by dissolving 0.794 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 5 g of the Ag.sup.+ solution was added to 5 g of a solution of 4.3 SiO.sub.2:Li.sub.2O molar ratio lithium silicate containing 15% SiO.sub.2, to obtain Example 28.1. The appearance of the formulation was observed at the end of the admixing.

[0138] Examples 28.2 to 28.6 were prepared following the same general procedure as used to prepare Example 28.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 32.

TABLE-US-00045 TABLE 32 Mixtures of 4.3 ratio Li silicate solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 28.1 Li 4.3 15% + 7.5 2520 1:1 Haze/dark Ag 5040 ppm 28.2 Li 4.3 15% + 7.5 1500 1:1 Haze/dark Ag 3000 ppm 28.3 Li 4.3 15% + 7.5 500 1:1 Haze/precipitate Ag 1000 ppm 28.4 Li 4.3 10% + 5 500 1:1 Haze/precipitate Ag 1000 ppm 28.5 Li 4.3 10% + 6.7 333 2:1 Haze/precipitate Ag 1000 ppm 28.6 Li 4.3 10% + 3.3 666 1:2 Clear/yellow Ag 1000 ppm

Examples 29 and 30

[0139] Examples 29 and 30 (Ex. 29.1 through 30.3) were prepared following the same general procedure as in Example 28, using different metal salts and the 4.3 molar ratio lithium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 33 and 34.

TABLE-US-00046 TABLE 33 Mixtures of 4.3 ratio Li silicate solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 29.1 Li 4.3 15% + Cu 7.5 1500 1:1 Haze, blue. 3000 ppm Almost clear the day after 29.2 Li 4.3 15% + Cu 7.5 500 1:1 Clear, blue 1000 ppm 29.3 Li 4.3 15% + Cu 3 800 1:4 Clear, blue 1000 ppm

TABLE-US-00047 TABLE 34 Mixtures of 4.3 ratio Li silicate solutions with Zn(C.sub.2H.sub.3O.sub.2).sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 30.1 Li 4.3 15% + Zn 7.5 1500 1:1 Haze, gel 3000 ppm 30.2 Li 4.3 15% + Zn 7.5 500 1:1 Clear, colorless 1000 ppm 30.3 Li 4.3 15% + Zn 3 800 1:4 Clear, colorless 1000 ppm

Example 31

[0140] An aqueous solution containing 5040 ppm by weight of Ag.sup.+ was prepared by dissolving 0.794 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of Ag.sup.+ solution. Under vigorous stirring using a bar magnet, 5 g of the Ag.sup.+ solution was added to 5 g of a solution of 2.5 SiO.sub.2:Na.sub.2O molar ratio sodium silicate containing 10% SiO.sub.2, to obtain Example 31.1. The appearance of the formulation was observed at the end of the admixing.

[0141] Examples 31.2 to 31.5 were prepared following the same general procedure as used to prepare Example 31.1, but varying the concentration of either one or both of the solutions and/or the relative amounts of the solutions admixed. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Table 35.

TABLE-US-00048 TABLE 35 Mixtures of 2.5 ratio Na silicate (Na 2.5) solutions with AgNO.sub.3 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 31.1 Na 2.5 10% + 5 2520 1:1 Sediment/yellow Ag 5040 ppm 31.2 Na 2.5 10% + 5 1500 1:1 Sediment/yellow Ag 3000 ppm 31.3 Na 2.5 10% + 6.7 333 2:1 Precipitation/light Ag 1000 ppm yellow 31.4 Na 2.5 10% + 3.3 667 1:2 Precipitation/light Ag 1000 ppm brown 31.5 Na 2.5 10% + 8 200 4:1 Clear/colourless Ag 1000 ppm

Examples 32 and 33

[0142] Examples 32 and 33 (Ex. 32.1 through 33.4) were prepared following the same general procedure as in Example 31, using different metal salts and the 2.5 molar ratio sodium silicate, at varying amounts of metal and silicate. For each formulation the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 36 and 37.

TABLE-US-00049 TABLE 36 Mixtures of 2.5 ratio Na silicate (Na 2.5) solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 32.1 Na 2.5 10% + Cu 5 1500 1:1 Clear/blue 3000 ppm

TABLE-US-00050 TABLE 37 Mixtures 2.5 ratio Na silicate (Na 2.5) solutions with Zn(C.sub.2H.sub.3O.sub.2).sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 33.1 Na 2.5 10% + 5 1500 1:1 Slight haze Zn 3000 ppm 33.2 Na 2.5 10% + 5 500 1:1 Clear/colourless Zn 1000 ppm 33.3 Na 2.5 5% + 2.5 250 1:1 Clear/colourless Zn 500 ppm 33.4 Na 2.5 10% + 5 1500 1:1 Slight haze Zn 3000 ppm

Example 34

[0143] An aqueous solution containing 1000 ppm by weight of Ag.sup.+ was prepared by dissolving 0.157 g AgNO.sub.3 in sufficient deionized water to obtain 100 g of solution.

[0144] Separately, 10 g of a solution of 3.3 SiO.sub.2:Li.sub.2O molar ratio lithium silicate containing 10% SiO.sub.2 were mixed with 10 g of a solution of 3.3 SiO.sub.2:K.sub.2O molar ratio potassium silicate containing 10% SiO.sub.2. To 5 g of the obtained mixed alkali silicate solution, 5 g of the silver containing solution were added, dropwise and under stirring, to obtain Example 34.1. After completion of the addition, the appearance of the formulation was noted.

[0145] Examples 34.2 and 34.3 were prepared following the same general procedure as used to prepare Example 34.1, but varying the alkali silicate solutions used. For each formulation, the appearance was noted after admixing. Details of the formulations and the results are shown in Table 38.

TABLE-US-00051 TABLE 38 Mixtures of blends of alkali silicate solutions with AgNO.sub.3 solutions Ratio of SiO.sub.2 Metal silicate to Ex. Formulation % ppm metal solution Appearance 34.1 K 3.3 + Li 3.3 + 5 500 1:1 Clear/light Ag 1000 ppm yellow 34.2 Na 3.3 + Li 3.3 + 5 500 1:1 Clear/light Ag 1000 ppm yellow, slight haze 34.3 Na 2.5 + Li 3.3 + 5 500 1:1 Clear/light Ag 1000 ppm yellow, slight haze

Examples 35 and 36

[0146] Examples 35 and 36 (Ex. 35.1 through 36.3) were prepared following the same general procedure as used in Example 34, but using other metal salts and the 2.5. For each formulation, the appearance was noted after admixing. Details of the formulations and the results are shown in Tables 39 and 40.

TABLE-US-00052 TABLE 39 Mixtures of blends of alkali silicate solutions with CuSO.sub.4 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 35.1 K 3.3 + Li 3.3 + Cu 5 500 1:1 Clear/blue 1000 ppm 35.2 Na 3.3 + Li 3.3 + 5 500 1:1 Clear/blue Cu 1000 ppm 35.3 Na 2.5 + Li 3.3 + 5 500 1:1 Clear/blue Cu 1000 ppm

TABLE-US-00053 TABLE 40 Mixtures of blends of alkali silicate solutions with Zn(C.sub.2H.sub.3O.sub.2).sub.2 solutions Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 36.1 K 3.3 + Li 5 500 1:1 Clear, some 3.3 + Zn 1000 preciptiation ppm 36.2 Na 3.3 + Li 5 500 1:1 Clear/colourless 3.3 + Zn 1000 ppm 36.3 Na 2.5 + Li 5 500 1:1 Clear/colourless 3.3 + Zn 1000 ppm

Example 37

[0147] Examples 3.5 and 9.2 were repeated, but to the solutions were also added a small amount of a non-ionic surfactant, viz. Empilan PF 7179 at an amount of 0.2% by weight of the final solution, to give the solutions of Examples 37.1 and 37.2, respectively. The mixtures were observed directly after admixing. Details of the formulations and the results are shown in Table 41.

TABLE-US-00054 TABLE 41 Mixtures containing 0.2% of the non-ionic surfactant Empilan PF 7169 Ratio silicate SiO.sub.2 Metal soln. to metal Ex. Formulation % ppm soln. Appearance 37.1 Li 3.3 10% + 8 600 4:1 Clear, blue Cu 3000 ppm 37.2 Li 3.3 10% + 5 1500 1:1 Clear, colourless Zn 3000 ppm