PLOW BLADE WEAR MEMBER
20180010310 ยท 2018-01-11
Inventors
Cpc classification
E01H5/00
FIXED CONSTRUCTIONS
E01H5/066
FIXED CONSTRUCTIONS
International classification
Abstract
A plow blade wear member having a slower wear rate than known blade wear members, and having a reduced tendency to partially break off, fracture, chip, or become otherwise damaged when the blade wear member engages a discontinuity in a travel surface. In various embodiments of the present disclosure, the blade wear member is formed or cut from a used airplane tire. In various embodiments of the present disclosure, the blade wear member is formed or cut from a used fiber reinforced airplane tire having a relatively large outer circumference to provide the desired radius of curvature, the desired thickness, and the desired strength for the blade wear member.
Claims
1. A plow blade wear member comprising: an elongated curved body formed from an airplane tire and having: a top edge, a bottom edge, a right side edge, a left side edge, a front concave surface, and a rear convex surface, and being flexible enough to bend backward a distance toward a rear attachment plate to which the elongated curved body is attached and against its natural curvature when the plow blade wear member engages a discontinuity protruding from a travel surface at a force level above a designated force level, and such that the backward bending of the elongated curved body the distance toward the rear attachment plate reduces a gap between the elongated curved body and the rear attachment plate; said elongated curved body defining a first series of attachment slots that enable the elongated curved body to be removably and adjustably attached to a blade of a blade assembly attachable to a vehicle.
2. The plow blade wear member of claim 1, wherein the elongated curved body includes a plurality of curved bodies.
3. The plow blade wear member of claim 1, wherein the top edge extends substantially parallel to the bottom edge, the right side edge extends substantially parallel to the left side edge, and the front concave surface has substantially the same curvature as the rear convex surface.
4. The plow blade wear member of claim 1, wherein the top edge and the bottom edge extend in intersecting planes, andAe-F the right side edge and the left side edge extend in intersecting planes.
5. The plow blade wear member of claim 1, wherein the front concave surface and the rear convex surface extend toward each other at a top section or a bottom section of the elongated curved body.
6. The plow blade wear member of claim 1, wherein the elongated curved body has a uniform thickness from the top edge to the bottom edge, and from the right side edge to the left side edge.
7. The plow blade wear member of claim 1, wherein the elongated curved body has a thickness of approximately one inch, and a radius of curvature of approximately 40 inches.
8. The plow blade wear member of claim 1, wherein the attachment slots include a series of substantially horizontally aligned, off center, substantially vertically extending, spaced apart, oval attachment slots that each extend though the body from the front concave surface to the rear convex surface.
9. The plow blade wear member of claim 1, wherein the elongated curved body is strong enough to not flex or bend backward against its natural curvature when the blade wear member engages a discontinuity protruding from the travel surface at or below the designated force level.
10. The plow blade wear member of claim 1, which is formed from multiple plies of a flexible rubber material.
11. The plow blade wear member of claim 1, which is formed from multiple plies of a flexible rubber material having a reinforcing material.
12. The plow blade wear member of claim 11, wherein the reinforcing material is one of a polymer material, a polyester material, a nylon or aliphatic or semi-aromatic polyamide material, a rayon or regenerated cellulose material, and a synthetic material.
13. (canceled)
14. The plow blade wear member of claim 1, wherein the airplane tire has an outer circumference of approximately 120 inches and at least a one inch thickness.
15. A plow blade wear member comprising: an elongated curved body formed from an airplane tire having an outer circumference of approximately 120 inches and at least a one inch thickness, said elongated curved body having: a top edge, a bottom edge, a right side edge, a left side edge, a front concave surface, and a rear convex surface, the front concave surface having substantially the same curvature as the rear convex surface, the elongated curved body having a substantially uniform thickness from the top edge to the bottom edge, and from the right side edge to the left side edge, and said elongated curved body being flexible enough to bend backward a distance toward a rear attachment plate to which the elongated curved body is attached and against its natural curvature when the plow blade wear member engages a discontinuity protruding from a travel surface at a force level above a designated force level, and such that the backward bending of the elongated curved body the distance toward the rear attachment plate reduces a gap between the elongated curved body member and the rear attachment plate; and said elongated curved body defining a first series of attachment slots which enables the elongated curved body to be removably and adjustably attached to a blade of a blade assembly attachable to a vehicle, the attachment slots including a series of substantially horizontally aligned, off center, substantially vertically extending, spaced apart, oval attachment slots that each extend though the elongated curved body from the front concave surface to the rear convex surface.
16. The plow blade wear member of claim 15, wherein the elongated curved body includes a plurality of curved bodies.
17. The plow blade wear member of claim 15, wherein the top edge extends substantially parallel to the bottom edge, and the right side edge extends substantially parallel to the left side edge.
18. The plow blade wear member of claim 15, wherein the top edge and the bottom edge extend in intersecting planes, and the right side edge and the left side edge extend in intersecting planes.
19. A plow blade assembly attachable to a vehicle, said plow blade assembly comprising: a blade connectable to the vehicle; a front attachment bar; a rear attachment plate; a blade support; a plurality of fasteners; and at least one curved blade wear member connected to the blade, the curved blade wear member including an elongated curved body having: a top edge, a bottom edge, a right side edge, a left side edge, a front concave surface, and a rear convex surface, and being flexible enough to bend backward a distance toward the rear attachment plate to which the elongated curved body is attached and against its natural curvature when the plow blade wear member engages a discontinuity protruding from a travel surface at a force level above a designated force level, and such that the backward bending of the elongated curved body the distance toward the rear attachment plate reduces a gap between the elongated curved body and the rear attachment plate, said elongated curved body defining a first series of attachment slots which enables the elongated curved body to be removably and adjustably attached to the blade.
20. The plow blade assembly of claim 19, wherein the elongated curved body includes a plurality of curved bodies.
21. The plow blade assembly of claim 19, wherein the top edge extends substantially parallel to the bottom edge, the right side edge extends substantially parallel to the left side edge, and the front concave surface has substantially the same curvature as the rear convex surface.
22. The plow blade assembly of claim 19, wherein the top edge and the bottom edge extend in intersecting planes, and the right side edge and the left side edge extend in intersecting planes.
23. The plow blade assembly of claim 19, wherein the front concave surface and the rear convex surface extend toward each other at a top section or a bottom section of the elongated curved body.
24. The plow blade assembly of claim 19, wherein the elongated curved body has a substantially uniform thickness from the top edge to the bottom edge, and from the right side edge to the left side edge.
25. The plow blade assembly of claim 19, wherein the elongated curved body has a thickness of approximately one inch, and a radius of curvature of approximately 40 inches.
26. The plow blade assembly of claim 19, wherein the attachment slots include a series of substantially horizontally aligned, off center, substantially vertically extending, spaced apart, oval attachment slots that each extend though the elongated curved body from the front concave surface to the rear convex surface.
27. The plow blade assembly of claim 19, wherein the elongated curved body is strong enough to not flex or bend backward against its natural curvature when the blade wear member engages a discontinuity protruding from a travel surface at a designated force level.
28. The plow blade assembly of claim 19, wherein the elongated curved body is formed from multiple plies of a flexible rubber material.
29. The plow blade assembly of claim 19, wherein the elongated curved body is formed from multiple plies of a flexible rubber material having a reinforcing material.
30. The plow blade assembly of claim 29, wherein the reinforcing material is one of a polymer material, a polyester material, a nylon or aliphatic or semi-aromatic polyamide material, a rayon or regenerated cellulose material, and a synthetic material.
31. (canceled)
32. The plow blade assembly of claim 19, wherein the airplane tire has an outer circumference of approximately 120 inches and at least a one inch thickness.
33. A snowplow for use on a ground surface, said snowplow comprising: a vehicle; a plow blade assembly attachable to the vehicle, said plow blade assembly including: a blade connectable to the vehicle; a front attachment bar; a rear attachment plate; a blade support; a plurality of fasteners; and at least one curved blade wear member connected to the plow blade, the curved blade wear member formed from an airplane tire and including an elongated curved body having: a top edge, a bottom edge, a right side edge, a left side edge, a front concave surface, and a rear convex surface, and being flexible enough to bend backward a distance toward the rear attachment plate to which the elongated curved body is attached and against its natural curvature when the plow blade wear member engages a discontinuity protruding from a travel surface at a force level above a designated force level, and such that the backward bending of the elongated curved body the distance toward the rear attachment plate reduces a gap between the elongated curved body and the rear attachment plate, said elongated curved body defining a first series of attachment slots which enables the elongated curved body to be removably and adjustably attached to the curved blade.
34. (canceled)
35. The snowplow of claim 33, wherein the airplane tire has an outer circumference of approximately 120 inches and at least a one inch thickness.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024] The present disclosure solves the above problems by providing a blade wear member having a slower wear rate than known blade wear members, and also by providing a blade wear member having a reduced tendency to partially break off, fracture, chip, or become otherwise damaged when the blade wear member engages a discontinuity in a travel surface.
[0025] Referring now to the drawings and particularly to
[0026] In this illustrated example embodiment, blade wear member 100 includes an elongated curved or arched body 104 having a first or top edge 108, a second or bottom edge 112, a third or right side edge 116, a fourth or left side edge 120, a front concave surface 124, and a rear convex surface 128. In this illustrated example embodiment, the blade wear member 100 includes a single body 104; however, it should be appreciated that the blade wear member can alternatively include two or more bodies that co-act to form the entire blade wear member and that are configured to be attached to a single blade as further discussed below with respect to
[0027] The blade wear member 100 in this illustrated example embodiment has: (a) the first or top edge 108 extending parallel or substantially parallel to the second or bottom edge 112; (b) the third or right side edge 116 extending parallel or substantially parallel to the fourth or left side edge 120; and (c) the front concave surface 124 having the same or substantially the same arc or radius of curvature as the rear convex surface 128. In alternative embodiments of the blade wear member of the present disclosure: (a) the first or top edge and the second or bottom edge extend in intersecting planes; (b) the third or right side edge and the fourth or left side edge extend in intersecting planes; and/or (c) the front concave surface and the rear convex surface extend toward each other at the top section or the bottom section. The blade wear member 100 in this illustrated example embodiment has a substantially uniform thickness: (a) from the first or top edge 108 to the second or bottom edge 112; and (b) from the third or right side edge 116 to the fourth or left side edge 120. In alternative embodiments of the blade wear member of the present disclosure, the blade wear member has a non-uniform thickness: (a) from the first or top edge 108 to the second or bottom edge 112; and/or (b) from the third or right side edge 116 to the fourth or left side edge 120.
[0028] This illustrated example blade wear member 100 provides a desired curvature, thickness, and strength that are optimized for attachment to a plow blade, and particularly a snowplow blade. In this illustrated embodiment, the thickness of the blade wear member is at least approximately one inch. In this illustrated embodiment, the radius of curvature of the blade wear member is approximately 40 inches. In this illustrated embodiment, the distance from plane A (indicated by dotted line in
[0029] The body 104 of this illustrated example blade wear member 100 defines a series of substantially horizontally aligned, off center, substantially vertically extending, spaced apart, oval attachment slots 130a, 130b, 130c, 130d, 130e, 130f, 130g, 130h, 130i, 130j, and 130k. The oval attachment slots 130a, 130b, 130c, 130d, 130e, 130f, 130g, 130h, 130i, 130j, and 130k extend though the entire body 104, and particularly from the front concave surface 124 to the rear convex surface 128. As shown in
[0030] More specifically, in this illustrated embodiment, as best seen in
[0031] As mentioned above, the oval shapes of the attachment slots 130a, 130b, 130c, 130d, 130e, 130f, 130g, 130h, 130i, 130j, and 130k enable the blade wear member 100 to be attached to a blade at various different heights.
[0032] In certain embodiments of the present disclosure, after the first edge 112 of the blade wear member 100 has been further worn down to a further level, the blade wear member 100 can detached from the blade 50, turned upside down, and reattached to the blade 50 such that the series of attachment slots 130a, 130b, 130c, 130d, 130e, 130f, 130g, 130h, 130i, 130j, and 130k are used to attach the blade wear member 100 to the blade 50 in an upside down position. In other embodiments of the present disclosure that are not shown, a second series of horizontally aligned spaced apart attachment slots may be employed to accomplish the additional or alternative use or attachment.
[0033] The blade wear member 100 has a natural curvature (i.e., is curved in the normal or resting state).
[0034] As the blade wear member 100 moves along a travel surface, the blade wear member 100 or bottom part thereof is strong enough to not flex or bend backward against its natural curvature when the blade wear member 100 or part thereof engages an object or discontinuity protruding from the travel surface at a designated force level. However, when the blade wear member 100 moves along a travel surface and engages an object or discontinuity protruding from the travel surface at a force level above the designated force level, the blade wear member 100 or bottom part thereof can flex or bend backward against its natural curvature. For example, the blade wear member 100 or bottom part thereof can flex or bend backward the entire distance X which is 0.125 inches in this illustrated example embodiment. The natural curvature of the blade wear member 100 causes the blade wear member 100 to be biased back to or return to its original shape or position. The gap between the curved blade wear member 100 and the rear attachment plate 65 facilitates this rearward bending of the bottom portion of the blade wear member 100 without causing damage to the blade wear member 100.
[0035] In this illustrated example embodiment, the blade 50, the front attachment bar 60, the rear attachment plate 65, and the blade support 70, the bolts 80a, 80b, 80c, 80d, 80e, 80f, 80g, 80h, 80i, 80j, and 80k, and the nuts 90a, 90b, 90c, 90d, 90e, 90f, 90g, 90h, 90i, 90j, and 90k, are all formed from a suitable metal such as steel. It should be appreciated that the blade 50, the front attachment bar 60, the rear attachment plate 65, the blade support 70, the bolts 80a, 80b, 80c, 80d, 80e, 80f, 80g, 80h, 80i, 80j, and 80k, and the nuts 90a, 90b, 90c, 90d, 90e, 90f, 90g, 90h, 90i, 90j, and 90k, can be formed from other suitable materials. It should further be appreciated that the rear attachment plate 65 is in part used to prevent damage to the blade 50. If the rear attachment plate 65 is damaged, it is much less expensive and time consuming to replace the rear attachment plate 65 than the blade 50.
[0036] In various embodiments of the present disclosure, the blade wear member is formed from multiple plies of a flexible material or element, such as rubber, to provide enhanced wear characteristics and to have the rigidity necessary for engaging a travel surface.
[0037] In various embodiments of the present disclosure, each layer or ply of the blade wear member of the present disclosure has a reinforcing material (such as a polymer material, a polyester material, a nylon or aliphatic or semi-aromatic polyamide material, a rayon or regenerated cellulose material, or a synthetic material) that reinforces the flexible material of the blade wear member to provide greater tensile strength. The flexible material is coupled with or bonded around each fiber of reinforcing material in various embodiments.
[0038] In various embodiments of the present disclosure, the blade wear member includes a plurality of layers or plies of reinforcing material integrated within a plurality of layers of flexible material. The quantity of reinforcing layers may vary in accordance with the present disclosure.
[0039] In various embodiments of the present disclosure, each layer of reinforcing material includes one ply of fibers angled in one direction and at least one other ply of fibers laid on top of or adjacent to the first ply at a substantially non-perpendicular different angle.
[0040] In various embodiments of the present disclosure, the multiple plies and the configuration in which the reinforcing material is positioned or layered within each ply causes (when the blade wear member is formed), the bottom edge or working edge of the blade wear member to include a plurality or pattern of indentations, serrations, or dimples. This pattern substantially decreases wear of the blade wear member
[0041] In various embodiments of the present disclosure, the blade wear member is formed from a plurality of separate pieces that are attached or otherwise suitably joined together to form the blade wear member.
[0042] In various embodiments of the present disclosure, the blade wear member is formed or cut from a used airplane tire.
[0043] In various embodiments, the blade wear member is formed or cut from a used airplane tire by: (a) removing the bead of the airplane tire; (b) trimming the remaining portion of the airplane tire to obtain a strip from the circumference of the airplane tire; (c) shaving the strip to the proper thickness if necessary; and (d) die cutting the shaved strip to the desired specifications (such as length).
[0044] In various embodiments of the present disclosure, the blade wear member is formed or cut from a used fiber reinforced airplane tire having an outer circumference of approximately 120 inches and a diameter of approximately 50 inches (such as a polymer fiber reinforced, polyester fiber reinforced, nylon or aliphatic or semi-aromatic polyamide fiber reinforced, rayon or regenerated cellulose fiber reinforced, or synthetic fiber reinforced airplane tire having an outer circumference of approximately 120 inches and a diameter of approximately 50 inches). Such airplane tires provide the desired radius of curvature, the desired at least approximately one inch thickness for the blade wear member, and the desired strength of the blade wear member. The curvature of the blade wear member formed or cut from a used airplane tire provides a desired spring action or resistance that causes the blade wear member to return to its normal position after being engaged by a discontinuity in the travel surface above certain force levels.
[0045] In various embodiments of the present disclosure, the blade wear member is formed or cut from a used airplane tire in lengths from six feet up to fifteen feet long. In various embodiments of the present disclosure, the aircraft tire employed has a one inch thickness and has a four foot height. The four foot height tire provides the desired radius of curvature for the blade wear member as explained above. In various embodiments of the present disclosure, the aircraft tire employed is up to ten feet wide.
[0046] Thus, in various embodiments of the present disclosure, the blade wear member is formed from a vulcanized rubber that has been treated with chemicals to improve the physical properties of the rubber and thus prevent the rubber from breaking down. Since the characteristics of vulcanized rubber prevent the rubber from being broken down and recycled similar to common plastics, the present disclosure provides an alternative use for existing used or worn out airplane tires. By utilizing vulcanized airplane tire rubber, the present disclosure provides the additional advantage of preventing the buildup of airplane tires in landfills.
[0047] In various embodiments of the present disclosure, the blade wear member is formed from the airplane tire by die cutting the airplane tire under compression such that each ply and the flexible material extends further than the plurality of reinforcing fibers that lay within that ply and the flexible material. However, since the reinforcing fibers are coupled to or bonded with the flexible material, as the flexible material expands, the fibers will be pulled or stretched along with the expanding flexible material. It should be appreciated that with the different thicknesses of the flexible material and not a lower coefficient of expansion, as the reinforcing fibers are pulled, a greater proportion of the reinforcing fibers, relative to the overall size, are stretched to expand substantially the same distance as the flexible material, and when the die cuts through the reinforcing material, a greater length of reinforcing material than the flexible material is cut. When the flexible material decompresses, the stretched reinforcing fibers (that have actually been cut more than the rubber material) will retract a greater distance than the flexible material to cause a plurality of indentations, serrations or dimples. That is, as described above, as a greater proportion (relative to their overall size) of the reinforcing fibers were stretched than the flexible material and subsequently cut away, less of the reinforcing fibers (proportionate to overall size) remain after the cut. In other words, when the flexible material and the reinforcing fibers retract to their pre-compression state, less of the fibers will remain (in proportion to their overall size) and thus the fibers will retract a greater distance than the flexible material, leaving an uneven edge or surface for each ply of the blade wear member. As described above, as the fibers and flexible material are coupled or bonded to each other, as the fibers retract, portions of the flexible material will retract more than other portions revealing the dimples. The indentations are formed in the flexible material around where the fiber has retracted.
[0048] The plurality of dimples provide a decreased amount of surface area for the blade wear member to engage the travel surface while still performing substantially the same function as a smooth edged blade wear member. When the bottom or working edge engages the ground surface to push snow, only the non-indented portion of the blade wear member edge will directly engage the ground surface. That is, without the entire edge of the blade wear member engaging the ground surface, the blade wear member edge will not be worn away as quickly and the blade wear member will not need to be replaced as often.
[0049] In various embodiments of the present disclosure, the blade wear member includes two or more different integrally connected sections or layers. The sections or layers are different in the spacing between the reinforcing fibers in each section or layer. In certain such embodiments, the first or inner layer includes the reinforcing fibers spaced relatively close together (in the direction from the concave front surface to the convex rear surface), and a second or outer layer including the reinforcing fibers spaced further apart (in the direction from the concave front surface to the convex rear surface).
[0050] Referring now to
[0051] It should be appreciated from the above that various embodiments of the present disclosure provide a plow blade wear member (such as a snowplow blade wear member) that solves the above problems. It should also be appreciated from the above that various embodiments of the present disclosure provide a plow blade assembly with the plow blade wear member (such as a snowplow blade assembly with a snowplow blade wear member). It should further be appreciated from the above that various embodiments of the present disclosure provide a plow vehicle with a plow blade assembly including the blade wear member (such as a snowplow vehicle with a snowplow blade assembly including the snowplow blade wear member).
[0052] It will be understood that modifications and variations may be effected without departing from the scope of the novel concepts of the present disclosure, and it is understood that this application is to be limited only by the scope of the claims.