SUBSTRATE FOR TEST USE, AND METHOD FOR PRODUCING SUBSTRATE FOR TEST USE
20200231924 ยท 2020-07-23
Assignee
- IWASAKI ELECTRIC CO., LTD. (Tokyo, JP)
- NATIONAL INSTITUTES FOR QUANTUM AND RADIOLOGICAL SCIENCE AND TECHNOLOGY (Chiba-shi, JP)
Inventors
- Shinobu KINOSHITA (Gyoda City, JP)
- Takashi IDE (Gyoda City, JP)
- Tomoko OYAMA (Takasaki-shi, JP)
- Mitsumasa TAGUCHI (Takasaki-shi, JP)
- Bin Jeremiah Duenas BARBA (Quezon City, PH)
Cpc classification
B01L2300/0864
PERFORMING OPERATIONS; TRANSPORTING
B01L2200/12
PERFORMING OPERATIONS; TRANSPORTING
C12M35/02
CHEMISTRY; METALLURGY
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5085
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502707
PERFORMING OPERATIONS; TRANSPORTING
C08F283/124
CHEMISTRY; METALLURGY
B01L2300/161
PERFORMING OPERATIONS; TRANSPORTING
International classification
C12M1/42
CHEMISTRY; METALLURGY
B01J19/12
PERFORMING OPERATIONS; TRANSPORTING
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are a substrate for test use that is preferable for use in a test such as a culture test, and a method for manufacturing the substrate for test use. The substrate for test use, in which a solution retaining part for retaining water or an aqueous solution, is formed at a surface of a substrate of polydimethylsiloxane (PDMS). The solution retaining part is a concave part having a hydrophilic surface layer. The surface layer has a maximum thickness of 1 m or larger.
Claims
1. A substrate for test use in which a solution retaining part for retaining water or an aqueous solution is formed at a surface of the substrate, wherein the substrate is made of polydimethylsiloxane (PDMS), the solution retaining part is a concave part having a hydrophilic surface layer, the surface layer of the concave part has a water contact angle that is smaller than a water contact angle of a non-concave part in the surface of the substrate and a thickness of the thickest part of the hydrophilic surface layer of the concave part is 20 m or larger.
2. The substrate for test use according to claim 1, wherein the concave part has a maximum depth of 0.5 m or larger.
3. The substrate for test use according to claim 1, wherein the solution retaining part has wettability with a water contact angle of 90 or smaller.
4. A method for manufacturing a substrate for test use, in which a solution retaining part that retains water or a solution is formed, the method comprising an electron beam irradiation process of irradiating a place which is of the substrate made of polydimethylsiloxane (PDMS) and at which the solution retaining part is to be formed with an electron beam at an acceleration voltage of the electron beam, which is equal to or lower than 1 MV and a radiation dose, of the electron beam, which is equal to or larger than 2 MGy, wherein in the electron beam irradiation process, by irradiating the electron beam, a concave part that retains the water or the solution is formed and a surface layer reformed to be hydrophilic is formed at a surface of the concave part.
5-6. (canceled)
7. The method for manufacturing a substrate for test use according to claim 4, wherein, in the electron beam irradiation process, the surface of the substrate is irradiated with the electron beam in an atmosphere having an oxygen concentration equal to or higher than an oxygen concentration of air atmosphere.
8. The substrate for test use according to claim 1, wherein the water contact angle of the hydrophilic surface layer of the concave part is smaller than the water contact angle of the non-concave part in the surface of the substrate by 10 degrees or more.
9. The substrate for test use according to claim 1, wherein the water contact angle of the surface layer of the concave part that has been left for 10 days in an environment at 37 C. in a state that the concave part has retained the water or the aqueous solution, is within a range of the water contact angle15% of the surface layer of the concave part before being left.
10. The substrate for test use according to claim 1, wherein the concave part has a maximum depth of 1 m or larger and 50 m or smaller and an opening with a size of 5 m or larger and 100 m or smaller.
11. The substrate for test use according to claim 1, wherein the substrate is provided in a bottom surface of a cell culturing instrument having a flat-bottomed dish shape, the solution retaining part is formed in the bottom surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION OF THE INVENTION
[0033] The following describes an embodiment of the present invention with reference to the accompanying drawings. In the present embodiment, a cell culturing instrument used for cell culturing is described as an exemplary substrate for test use.
[0034]
[0035] As illustrated in
[0036] The shape of the cell culturing instrument 1 is not particularly limited, but the well formation surface 1A is preferably planer with taken into consideration the retainability of a culture media such as water or an aqueous solution in the wells 2. Examples of the shape of the cell culturing instrument 1 include a sheet shape, a plate shape, and a flat-bottomed dish shape. Specific examples of the cell culturing instrument 1 having a plate shape include a prepared slide and a cover glass, and specific examples of the cell culturing instrument 1 having a flat-bottomed dish shape include a microtiter plate.
[0037] In the present embodiment, the average thickness of the substrate 5, in other words, the distance from the well formation surface 1A to a surface (back surface) 1B on the opposite side is 50 m or larger (preferably, 1 mm or larger) approximately, but may be any other thickness.
[0038] The substrate 5 of the cell culturing instrument 1 is formed of polydimethylsiloxane (PDMS). The substrate 5 may contain another material as long as PDMS is the primary component. The primary component means that an amount of PDMS contained in the substrate 5 is equal to or larger than 50 mass %.
[0039] In the present embodiment, the amount of PDMS contained in the substrate 5 is preferably as large as possible, and is preferably 75 mass % or larger, 90 mass % or larger, or 99 mass % or larger.
[0040] In addition, the substrate 5 may contain a conventionally well-known additive (for example, plasticizer) as a material other than PDMS as appropriate.
[0041] The substrate 5 containing PDMS as the primary component typically has a water contact angle of 100 approximately. In the present specification, the water contact angle is what is called a parameter indicating the degree of wettability and can be measured by a static droplet method.
[0042] A value and a material that are preferable in accordance with usage of the cell culturing instrument 1 and the like are selected as the amount of contained PDMS and the additive, respectively, as appropriate.
[0043] The shape of each well 2 formed in the above-described cell culturing instrument 1 only needs to be concave relative to the well formation surface 1A, and other features of the shape of the well 2 are optional.
[0044] For example, in the present embodiment, as illustrated in
[0045] In the present embodiment, the shape of the bottom surface of the well 2 has a U-shaped section but may have, for example, a V-shaped section or a flat shape. It is relatively easy to manufacture the well 2 having a bottom surface in a U-shaped section.
[0046] In the present embodiment, each well 2 is formed in a size having an opening diameter (diameter) of 5 m or larger and a depth d of 0.5 m or larger at maximum (hereinafter simply referred to as maximum depth). The size of the well 2 is not limited thereto, but may be set as appropriate in accordance with usage. For example, when the opening shape is circular, the opening diameter being at least 5 m or larger is sufficient for practical use and may be set to be 10 m or larger or 100 m or larger. The maximum depth of the well 2 being at least 0.5 m or larger is sufficient for practical use irrespective of the opening shape and the sectional shape and may be set to be 1 m or larger or 5 m or larger. The upper limit of the maximum depth of the well 2 is not particularly limited but may be the smaller one of half the average thickness of the substrate 5 or smaller and 100 m or smaller.
[0047] As described above, parameters such as the opening shape, bottom surface shape, opening size, and maximum depth of the well 2 may be set in an appropriate combination in accordance with usage of the cell culturing instrument 1.
[0048] For example, liquid (culture media) in amount in accordance with a purpose can be retained in the well 2 by adjusting the parameters as appropriate.
[0049] For example, when the cell culturing instrument 1 is used for single-cell culturing (culturing with single cell per well), the cell culturing instrument 1 including the well 2 in a circular shape in which the opening diameter is 5 m to 100 m approximately and the maximum depth is 1 m to 50 m approximately can be preferably used.
[0050] As illustrated in
[0051] In the present embodiment, the wells 2 are disposed in a lattice shape as illustrated in
[0052] The disposition aspect of the well 2 is not limited thereto but may be optionally set in accordance with usage of the cell culturing instrument 1 or the like.
[0053] Examples of a preferable aspect of the above-described cell culturing instrument 1 include an aspect in which about 400 wells 2 each in a circular shape having an opening diameter of 300 m or larger (for example, 350 m) are disposed in a circle having a diameter of 7 mm.
[0054] The bottom surface of a typically available 96-well microtiter plate (flat bottom) has a diameter of 7 mm approximately, and thus, according to the above-described aspect, it is possible to achieve disposition of about 400 wells 2 for each well of the microtiter plate. Thus, the cell culturing instrument 1 including about 40000 wells 2 in total can be easily produced. Such a cell culturing instrument 1, to which a typically available general-purpose experiment instrument is easily applicable, is excellent in handling.
[0055] Each well 2 formed in the cell culturing instrument 1 according to the present embodiment includes a hydrophilic surface layer 6 at the outermost surface (surface that contacts liquid injected into the well 2) of the well 2. In the present specification, hydrophilic means that the water contact angle is smaller than at a place on which hydrophilic processing is not performed (that is, a non-well part of the well formation surface 1A). Thus, when the surface layer 6 of the well 2 of the cell culturing instrument 1 is hydrophilic, the surface layer 6 has a water contact angle smaller than that of a part other than the surface layer 6 (at least a part other than the well 2).
[0056]
[0057] The water contact angle of the surface layer 6 is preferably smaller than 90, more preferably smaller than 80. However, it is known that a too small water contact angle adversely affects the cell adhesion property. Thus, the water contact angle of the surface layer 6 of the well 2 is preferably equal to or larger than 20, more preferably equal to or larger than 40.
[0058] In the cell culturing instrument 1 according to the present embodiment, the hydrophilicity of the solution retaining part (which is the well 2) is maintained for a long time as compared to PDMS provided with hydrophilic processing through typical plasma irradiation. Specifically, the hydrophilicity with a water contact angle (for example, 80 or smaller) equivalent to that after hydrophilic processing (electron beam irradiation) is maintained for at least 3 days in a culturing environment (condition with immersion in the culture media at 37 C.). In the present specification, after hydrophilic processing means within one hour after electron beam irradiation, and equivalent means error in 15% or smaller is allowed.
[0059] Typically, the hydrophilicity retaining duration is preferable as long as possible and is, for example, 5 days or longer, 10 days or longer, 20 days or longer, 30 days or longer, or 50 days or longer in the present embodiment.
[0060] Specifically, the inventors have found that the duration in which the hydrophilicity (wettability) of the surface layer 6 is maintained can be increased by increasing in the thickness of the surface layer 6. A maximum thickness f of the thickness of the surface layer 6 being at least 1 m or larger is sufficient for practical use, and is more preferably 10 m or larger.
[0061] The upper limit of the maximum thickness f of the surface layer 6 is not particularly limited, but when the surface layer 6 is too thick, the substrate 5 potentially suffers hardening, elasticity decrease, yellowing, curvature, cracking, and the like. For example, the maximum thickness f of the surface layer 6 is preferably the smaller one of half the thickness from the deepest part of each recess to the back surface 1B of the substrate or smaller and 100 m.
[0062] The thickness of the surface layer 6 can be measured by performing chemical composition analysis of a section thereof by microscope FT-IR, XPS, or the like.
[0063] In the cell culturing instrument 1, the above-described hydrophobic PDMS is used for the substrate 5. A method for manufacturing the cell culturing instrument 1 includes an electron beam irradiation process of irradiating the well formation surface 1A of the substrate 5 with an electron beam by an electron beam irradiation device, and the wells 2 are formed through the electron beam irradiation process.
[0064] Specifically, when the well formation surface 1A of the substrate 5 of PDMS is irradiated with the electron beam in an oxygen containing atmosphere, oxidation occurs at electron beam irradiation places, a methyl group contained in PDMS is discharged and bonded with an oxygen atom. Accordingly, various polar groups are held at the electron beam irradiation places, and the electron beam irradiation places are reformed to be hydrophilic.
[0065] In addition, the electron beam irradiation places contract because of, for example, the electron beam, crosslinking and decomposition due to heat generated through the irradiation, and gas discharge and molecule rearrangement along therewith, and accordingly, the electron beam irradiation places deform into concave parts.
[0066] Thus, in the electron beam irradiation process, a place where each well 2 is to be formed is irradiated with the electron beam to obtain the concave part shaped well 2 including the hydrophilic surface layer 6.
[0067] The irradiation of the substrate 5 of PDMS with the electron beam in the electron beam irradiation process is not limited to a particular aspect as long as the formation place of each well 2 is irradiated with the electron beam, but for example, an aspect in which electron beam irradiation is performed while a mask having a pattern and a shape in accordance with the shape and size of the well 2 is disposed on the surface of the substrate 5 may be applied.
[0068] Typically known schemes of the electron beam irradiation include a fixed irradiation scheme in which the electron beam irradiation place is not moved on the well formation surface 1A of the substrate 5 and a scanning scheme in which the electron beam irradiation place is moved to scan the well formation surface 1A. In a manufacturing process according to the present embodiment, any of the scanning scheme and the fixed irradiation scheme can be employed. In the electron beam irradiation, the above-described oxidation at the electron beam irradiation place can be promoted by irradiating PDMS at an oxygen concentration equal to or higher than that of air atmosphere (in other words, in an oxygen-rich atmosphere), thereby efficiently achieving high hydrophilicity. For example, oxygen may be supplied to the electron beam irradiation place by blowing the oxygen or the like so that the electron beam irradiation place is maintained in an oxygen-rich atmosphere. The oxygen concentration is preferably 50% or higher, more preferably 95% or higher, but may be set to another value depending on various conditions and the like.
[0069] The inventors have surprisingly found that the thickness of the surface layer 6 is proportional to electron beam acceleration voltage.
[0070] Specifically, as the acceleration voltage is higher, the electron beam reaches a deeper range through the well formation surface 1A, and hydrophilic reforming is achieved up to the range. Although described later in detail, the inventors have found that the hydrophilicity is maintained for a longer duration as the surface layer 6 is thicker, and for example, the hydrophilicity is maintained for at least 50 days or longer in a cell culturing environment when the maximum thickness f of the hydrophilic surface layer 6 is 40 m approximately.
[0071] In culturing of a living body tissue used in regeneration medicine or the like, the culturing duration of two weeks to one month approximately is expected. When the maximum thickness f of the hydrophilic surface layer 6 is set to be 20 m approximately, the cell culturing instrument 1 capable of stably performing culturing for an extremely long duration can be obtained. However, when the electron beam acceleration voltage is too high, the electron beam transmits to the back surface 1B (
[0072] The electron beam acceleration voltage is preferably 1 MV or lower, more preferably 0.5 MV or lower, but may be set to be a value out of the ranges depending on various conditions. With such an acceleration voltage, the surface layer 6 having a preferable maximum thickness f (for example, 1 m to 100 m inclusive) can be relatively easily formed. The lower limit of the electron beam acceleration voltage is preferably 0.03 MV or higher but may be set to be a value out of the range depending on various conditions.
[0073] In addition, the inventors have surprisingly found that the maximum depth of each well 2 increases as the radiation dose of electron beam irradiation increases, but the water contact angle decreases as the radiation dose of electron beam irradiation increases. Thus, the maximum depth and hydrophilicity (water contact angle) of the well 2 can be adjusted to desired values by setting the radiation dose of electron beam irradiation as appropriate. The radiation dose of the electron beam is preferably 2 MGy or larger, more preferably 4 MGy or larger, but may be set to be a radiation dose out of the ranges depending on various conditions. With the radiation dose of the electron beam in the ranges, a cell culturing instrument having a preferable maximum depth of the well and a preferable water contact angle can be relatively easily formed. The upper limit of the radiation dose of the electron beam is preferably 100 MGy or smaller, but may be set to be a radiation dose out of the range depending on various conditions.
[0074] According to the above description, a preferable irradiation condition in the electron beam irradiation process is a condition that the acceleration voltage is equal to or lower than 1 MV and the radiation dose of the electron beam is 2 MGy or larger, more preferably a condition that the acceleration voltage is equal to or lower than 0.5 MV and the radiation dose of the electron beam is 4 MGy or larger.
[0075] With such an irradiation condition, the cell culturing instrument 1 in which the above-described wells 2 are formed can be obtained without losing the elasticity and quality of the substrate 5. Accordingly, the water contact angle, long-period maintenance of the hydrophilicity, and the maximum depth of the well 2 can be achieved at a preferable balance.
[0076] The acceleration voltage and the radiation dose of the electron beam under the above-described preferable irradiation condition may be set to be other values depending on various conditions.
[0077] In the manufacturing method according to the present embodiment, since the formation of each well 2 in a concave shape at the surface of the substrate 5 and the hydrophilic processing of the surface layer 6 of the well 2 simultaneously proceed, an easier manufacturing process is achieved than in a conventional manufacturing method in which these processes are performed at separate steps.
[0078] In the electron beam irradiation process, an ultra-micro well (having a diameter of 30 m or smaller, for example) that is the well 2 having an extremely small size can be formed by controlling the spot diameter of the electron beam irradiation place or the like.
[0079] With a conventional method (for example, a combination of imprint and plasma irradiation, or chemical processing), misalignment is likely to occur between the concave part of the well 2 and a place reformed to be hydrophilic through hydrophilic processing, and thus it is difficult to form the well 2 having an ultra-micro size in which the surface layer 6 is reformed to be hydrophilic.
[0080] When the well 2 is formed by forming a concave part at the surface of a substrate through imprint and irradiating the concave part with plasma to achieve hydrophilic processing, it is difficult to deeply form the concave part through imprint, and the plasma is unlikely to reach a deep part of the concave part even when the concave part is deeply formed, and thus it is difficult to control the depth of the well 2 and the thickness of the surface layer 6 reformed to be hydrophilic to desired ranges.
[0081] However, with the manufacturing method according to the present embodiment, it is possible to control the depth of the well 2 and the thickness of the surface layer 6 reformed to be hydrophilic to desired ranges by controlling the acceleration voltage and/or the radiation dose of the electron beam in the electron beam irradiation process as described above.
[0082] Through such control, for example, the duration of factory production, shipment, and distribution of the cell culturing instrument 1 can be taken into consideration to maintain the hydrophilicity of the surface layer 6 of the well 2 for a long period exceeding at least the duration.
[0083]
[0084] The graph of
[0085] As illustrated in
[0086] Thus, when the well 2 is formed through electron beam irradiation, it can be seen that the hydrophilicity of the surface layer 6 of the well 2 can be maximized by setting the radiation dose of the electron beam to be 10 MGy or larger.
[0087]
[0088] In this measurement, the water contact angle of the specimen produced with the radiation dose set to be 10 MGy in the experiment of
[0089] As illustrated in
[0090] However, in the specimen produced through the electron beam irradiation, the water contact angle is kept at 80 approximately or smaller at elapse of 50 days, which indicates maintenance of the hydrophilicity of the well 2 for an extremely long duration.
[0091] The maximum thickness f of the surface layer 6 of the well 2 was equal to or smaller than several hundred nm in the specimen produced through the plasma surface processing, but the maximum thickness f was 40 m approximately in the specimen produced through the electron beam irradiation at 55 kV. It is thought that such difference in the maximum thickness f of the surface layer 6 largely contributes to the hydrophilicity maintenance time.
[0092]
[0093] The inventors produced three specimens of Samples 1, 2, and 3 for each acceleration voltage of 90 kV or 70 kV by irradiating PDMS same as that in the experiment illustrated in
[0094] In addition, for comparison, three specimens of Samples 1, 2, and 3 were produced at the acceleration voltage of 50 kV by using the electron beam irradiation device of the fixed irradiation scheme, which is same as that in the experiment illustrated in
[0095] The radiation dose is 10 MGy for each sample.
[0096] Results of measurement of the water contact angle after a certain duration passed since the production are listed in
[0097] As illustrated in
[0098] The present embodiment achieves effects as follows.
[0099] In the present embodiment, in the electron beam irradiation process of irradiating the substrate 5 of PDMS with the electron beam to form the solution retaining part for retaining water or an aqueous solution (the well 2), the electron beam irradiation is performed at an acceleration voltage with which the concave part having the surface layer 6 reformed to be hydrophilic is formed.
[0100] Accordingly, the cell culturing instrument 1 in which water or an aqueous solution can be solidly retained without being flowed out of the solution retaining part can be obtained through the electron beam irradiation.
[0101] In addition, in the present embodiment, since the acceleration voltage is restricted to the relatively low energy of 1 MV or lower, the substrate 5 of PDMS is not hardened and does not lose elasticity nor suffer yellowing, curvature, and cracking, and thus workability thereof can be excellently maintained.
[0102] In addition, in the present embodiment, since the radiation dose of the electron beam is 2 MGy or larger, the solution retaining part sufficiently reformed to be hydrophilic can be formed when the well 2 is formed through electron beam irradiation.
[0103] In addition, in the present embodiment, since the well formation surface 1A of the substrate 5 of PDMS is irradiated with the electron beam in an atmosphere having an oxygen concentration equal to or higher than an oxygen concentration of air atmosphere, oxidation at the electron beam irradiation place is promoted, thereby efficiently achieving high hydrophilicity.
[0104] In addition, in the present embodiment, since the maximum thickness f of the surface layer 6 of the well 2 is equal to or larger than 1 m, the cell culturing instrument 1 including the practically usable well 2 is achieved. Thus, the cell culturing instrument 1 in which the hydrophilicity is maintained for a long period is obtained. Such a cell culturing instrument 1 is preferable for culturing for a long period.
[0105] In addition, in the present embodiment, since the concave part of the well 2 has a maximum depth of 0.5 m or larger, the cell culturing instrument 1 including the practically usable well 2 is achieved.
[0106] In addition, in the present embodiment, since the well 2 formed at the substrate 5 of PDMS has wettability with a water contact angle of 90 or smaller, the cell culturing instrument 1 in which the sufficiently hydrophilic well 2 is locally formed at the well formation surface 1A is obtained.
[0107] The above-described embodiment is merely an exemplary aspect of the present invention and may be optionally deformed and modified without departing from the scope of the present invention.
[0108] In the above-described embodiment, the shape of the well 2 is circular in plan view, but the present invention is not limited thereto, and the shape may be optional.
[0109] The well 2 in an optional shape may be formed by scanning the well formation surface 1A of the substrate 5 of PDMS with the electron beam in a beam form.
[0110] Although a cell culturing dish in a plate shape is exemplarily described above as the cell culturing instrument 1, the shape and usage of a culturing instrument to which the present invention is applied are optional. For example, what is called a cell culturing plate and a microtiter plate are exemplary application targets.
[0111] The substrate for test use according to the present invention is not limited to the cell culturing instrument 1.
[0112] Specifically, the substrate for test use according to the present invention in which traps are fixed at the surface of the well 2 is widely applicable to usage for detection of a particular living body material, and is applicable to a bio chip, such as a DNA chip or a protein chip, in which traps such as probe DNA and antibody are fixed at the surface of the well 2.
[0113] In addition, the substrate for test use according to the present invention is also applicable as a substrate of a micro flow path chip or the like.
[0114]
[0115] In the micro flow path chip 100 and the above-described bio chip, the values of the flow paths 115, the maximum depth d of the concave part of the well 2, the thickness f of the surface layer 6, and the like are same as those of the cell culturing instrument 1 described in the embodiment.
REFERENCE SIGNS LIST
[0116] 1 cell culturing instrument (substrate for test use)
[0117] 1A well formation surface (surface)
[0118] 2 well (solution retaining part)
[0119] 4 culture media
[0120] 6 surface layer
[0121] 5 substrate
[0122] 100 micro flow path chip (substrate for test use)
[0123] 115 flow path (solution retaining part)
[0124] d maximum depth
[0125] f maximum thickness of surface layer
[0126] opening diameter