MACHINE TOOL
20200230756 ยท 2020-07-23
Assignee
Inventors
Cpc classification
B23Q1/445
PERFORMING OPERATIONS; TRANSPORTING
B23Q1/626
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q1/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine tool with a machine bed, on the upper side of which a machine stand is arranged, a working spindle which can be displaced in a first, second, and third direction of movement with is mounted with the spindle sleeve. The spindle sleeve includes a sleeve housing which is guided along guide rails which are arranged on the machine stand and can be moved axially in the first direction and the working spindle supporting the tool can be moved in and out of the sleeve housing in the same direction of movement.
Claims
1. Machine tool with a machine bed (1, 63, 82, 58, 98, 110), on the upper side of which or laterally on the machine bed (1, 63, 82, 58, 98, 110) a machine stand (2, 62, 78) is arranged, on which a working spindle (25) with a spindle sleeve (9, 69, 74, 85, 99) which can be displaced in a first, second, and/or third direction of movement is mounted, characterized in that the spindle sleeve (9, 69, 74, 85, 99) includes a sleeve housing (8, 70, 87, 95, 106) which can be moved axially in the first direction along guide rails (5, 68a, 68b) mounted on the machine stand (2, 62, 78) and the working spindle (25) supporting the tool can be retracted and extended into the sleeve housing (8, 70, 87, 95, 106) in the same direction of movement.
2. Machine tool according to claim 1, characterized in that the machine stand (2) includes two stationary machine stand bodies (2a, 2b; 101a, 101b) which are connected via a bridge (4, 111), wherein the sleeve housing (8) is movably arranged on the bridge (4, 111) horizontally to the machine bed (1) in the second direction of movement between the machine stand bodies (2a, 2b, 101a, 101b) perpendicularly to the first direction of movement.
3. Machine tool according to claim 2, characterized in that guide rails (7a, 7b) are mounted on the side surfaces of the two machine stand bodies (2a, 2b), wherein vertical carriages (3a, 3b) are guided in the guide rails (7a, 7b) of one respective machine stand body (2a, 2b), through which the bridge (4) supporting the working spindle (25) with spindle sleeve (9) can be displaced perpendicularly to the first and second direction of movement in the third direction.
4. Machine tool according to claim 2 or 3, characterized in that a connecting element is arranged above the sleeve housing (8) and parallel to the bridge (4), which connects the two machine stand bodies (2a, 2b, 101a, 101b).
5. Machine tool according to claim 1, characterized in that the machine stand (62, 78) is arranged horizontally and movably in the second direction perpendicular to the first direction.
6. Machine tool according to claim 5, characterized in that the machine stand includes a first and a second machine stand body (88a, 88b, 92a, 92b) and a connecting element (84, 93) arranged between the two machine stand bodies (88a, 88b, 92a, 92b), such that the sleeve housing (87, 95) is movably arranged on the connecting element (84, 93) in the first direction and the sleeve housing (87, 95) is vertically movable by means of the connecting element (84, 93) in the third direction perpendicular to the first and second directions.
7. Machine tool according to claim 6, characterized in that the machine stand is arranged on the upper side of the machine bed (58).
8. Machine tool according to claim 6, characterized in that the machine stand is arranged laterally on the machine bed (98).
9. Machine tool according to claim 5, characterized in that the sleeve housing (70) can be moved vertically in the third direction perpendicular to the first and second directions by means of a vertical carriage arranged laterally on the machine stand (62, 78).
10. Machine tool according to claim 9, characterized by a horizontal carriage (59) arranged between the machine bed (82) and the machine stand (78) such that the horizontal carriage (59) is arranged with the machine stand (78) horizontally and movably in the second direction perpendicular to the first direction.
11. Machine tool according to claim 2, characterized in that the bridge (111) is arranged at a predetermined slant angle to the machine bed (110) such that the spindle sleeve (105) is also oriented at a slant angle to the machine bed (110).
12. Machine tool according to claim 1-11, characterized in that the machine tool includes a pivoting table (12) arranged on the machine bed (1) for 5-axis machining of a workpiece by the working spindle (25) with spindle sleeve (9), the pivot axis of which is arranged perpendicularly to the sleeve axis.
13. Machine tool for 5-axis machining of a workpiece comprising: a machine bed (1), a machine stand (2) which is arranged on the upper side or laterally on the machine bed (1); a working spindle (25) which is mounted on the machine stand (2) in a horizontal arrangement and which is movably arranged in a first, a second, and/or a third direction of movement, characterized by a pivoting table (12) which is arranged on the upper side of the machine bed (1) and the pivot axis of which extends perpendicularly to the longitudinal axis of the working spindle (25).
14. Machine tool according to claim 13, characterized in that the machine stand includes a first machine stand body which is movably arranged on or laterally on the machine bed in a direction parallel to the pivot axis of the pivoting table.
15. Machine tool according to claim 13 or 14, characterized in that the working spindle (25) is configured as an axially movable spindle sleeve (9).
16. Machine tool according to claim 14 or 15, characterized in that the machine stand (2) comprises two machine stand bodies (2a, 2b, 101a, 101b) which are connected via a bridge (4, 111), wherein the sleeve housing (8, 106) is arranged on the bridge (4, 111) so as to be movable horizontally and in the second direction of movement between the machine stand bodies (2a, 2b, 101a, 101b) perpendicularly to the first direction.
17. Machine tool according to claim 16, characterized in that guide rails (7a, 7b) are mounted on the two machine stand bodies (2a, 2b), wherein in the guide rails (7a, 7b) on both sides a vertical carriage (3a, 3b) is guided on the machine stand bodies (2a, 2b), and the bridge (4) can be moved by the vertical carriages (3a, 3b) in the third direction of movement perpendicularly to the first and second directions.
18. Machine tool according to one of the claims 16 to 17 of the patent, characterized in that a connecting element is arranged above the sleeve housing (8) and parallel to the bridge (4) connecting the two machine stand bodies (2a, 2b, 101a, 101b).
19. Machine tool according to one of claim 2, 3, 4, 16, 17 or 18, characterized in that the two machine stand bodies (2a, 2b) and the bridge (4) arranged between the machine stand bodies (2a, 2b) are arranged relative to one another such that a thermosymmetrical structure results.
20. Machine tool according to claim 14, characterized in that the machine stand (62, 78) is movably arranged perpendicularly and parallel to the pivot axis of the pivoting table (61, 73, 83, 90).
21. Machine tool according to claim 20, characterized in that the machine stand includes a first and a second machine stand body (88a, 88b; 92a, 92b) and a a connecting element arranged between the two machine stand bodies (88a, 88b) such that the sleeve housing (87, 95) is movably arranged on the connecting element (84, 93) in the first direction and the sleeve housing (87, 95) is vertically movable by means of the connecting element (84, 93) in the third direction perpendicular to the first and second directions.
22. Machine tool according to claim 21, characterized in that the machine stand is arranged on the upper side of the machine bed (58).
23. Machine tool according to claim 21, characterized in that the machine stand is arranged laterally on the machine bed (98).
24. Machine tool according to claim 14, characterized in that the sleeve housing (70) is vertically movable in the third direction perpendicular to the first and second directions by means of a vertical carriage arranged laterally on the machine stand (62, 78).
25. Machine tool according to claim 24, characterized by a horizontal carriage (59) arranged between the machine bed (82) and the machine stand (78) such that the horizontal carriage (59) is movably arranged with the machine stand (78) horizontally and in the second direction perpendicularly to the pivot axis of the pivoting table (73).
26. Machine tool according to claim 16, characterized in that the bridge (111) is arranged at a slant angle to the machine bed (110) such that the spindle sleeve (105) is also oriented at a slant angle to the machine bed (110).
27. Machine tool according to one of claims 14 to 26, characterized in that a chip collection chamber is formed in the machine bed (1), and the pivoting table (12) is arranged above the chip collection chamber.
28. Machine tool according to claim 1-27, characterized in that the machine tool includes a wheel magazine (11) the axis of which runs perpendicularly to the working spindle (25) and a manipulator for changing tools on the working spindle (25) and the wheel magazine (11), respectively.
29. Machine tool according to one of claims 1-28, characterized in that the machine bed (1) comprises a three-point base (14a, 14b, 14c) on the underside.
Description
[0053] Therein:
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067] On the machine bed 1, a machine stand 2 is configured trapezoidally as two parallel opposite machine stand bodies 2a, 2b. The construction of the two machine stand bodies 2a, 2b on the machine bed 2 results in a particularly high stiffness and at the same time a compact design of the machine tool.
[0068]
[0069] Between the two machine stand bodies 2a, 2b, a bridge 4 is arranged, which is moved in vertical direction by the vertical carriages 3a, 3b of the respective machine stand bodies 2a, 2b. The bridge 4 is a compact bridge construction, wherein on the bridge 4 between the two machine stand bodies 2a, 2b, two guide rails 6 are arranged parallel to each other in horizontal direction. A horizontal carriage 18 is mounted on the guide rails 6 which is guided between the two machine stand bodies 2a, 2b by a ball screw drive 17c provided in a free space in bridge 4 (see
[0070] The construction of the machine stand bodies 2a, 2b, which are aligned parallel to each other, and the bridge 4, which can be moved vertically between them, results in a thermosymmetrical structure. The design of the bridge 4 provides great rigidity in a compact machine tool structure. Due to the compact structure of the machine tool, a steel cover for the machine tool, for example, can also be realized.
[0071] On the horizontal carriage 18, two guide rails 5 are mounted in a horizontal plane in the longitudinal direction of the machine bed 1. A sleeve housing 8 is guided in the longitudinal direction of the machine bed 1 on the guide rails 5. The sleeve housing 8 is box-shaped with a cavity, wherein a spindle sleeve 9 is at least partially enclosed by the sleeve housing 8 and at least partially fills the cavity. The spindle 9 consists of a headstock 24 and a working spindle 25, wherein the working spindle 25 can be displaced from and into the headstock 24. The sleeve housing 8 is moved by a ball screw drive 17d (not shown in
[0072] A pivoting round table 12 is arranged on the machine bed 1. The pivoting round table is firmly mounted on the machine bed 1 by two pivoting arms 13. A pivoting round table motor 21 performs the movement of the pivoting round table 12. The pivoting round table 12 enables 5-axis machining by two rotation axes. The pivoting round table is moved by pivoting in the direction of the sleeve axis and in the vertical direction. The pivoting round table 12 can be rotated about its own axis by means of the second rotation axis, so that the greatest possible movement of a workpiece on the pivoting round table 12 is achieved. The pivoting movement of the pivoting round table 12 executes a circular path which can be described by a movement in two coordinate axes. Therefore, the pivoting of the pivoting round table 12 achieves further freedom of movement in the longitudinal direction of the machine bed 1 and in the vertical direction.
[0073] In an interior 19 on the inner sides of the machine bed 1, chip deflection devices 20 for deflecting the chips produced during workpiece machining are arranged. The chips falling from the chip deflection device 20 are guided into the chip channel 15. A chip worm 16 (see
[0074] On an outer side surface on one of the machine stand bodies 2a, 2b, a wheel magazine 11 is mounted perpendicularly to the axis of the working spindle 25. The wheel magazine 11 guides tools which can be inserted into the working spindle 25 by means of a manipulator. The tools inserted in the working spindle 25 can in turn be removed from the working spindle 25 by the manipulator and inserted into the wheel magazine 11. The wheel magazine 11 allows a quick change of the tools from and into the working spindle 25, which increases the efficiency of the machine tool.
[0075]
[0076] In the middle of the machine bed 1,
[0077]
[0078]
[0079]
[0080] The machine tool includes the machine bed 63, the machine stand 62 and a spindle sleeve 69 which can be moved axially in a first direction. The machine bed 63 is divided into two areas, wherein a pivoting round table 61 is mounted in a first area 66a above the machine bed 63. A first and a second pivoting arm of the pivoting round table 61 are each mounted on a first and a second side wall of the machine bed in such a way that the pivoting round table is arranged centrally in the first area 66a of the machine bed 63. In the machine bed 63 below the pivoting round table 61, there is a chip collection chamber 64 for collecting the chips arising during the machining of a workpiece.
[0081] A second area 66b of the machine bed 63 is connected to the first area 66a of the machine bed 63 on a third side wall of the first area 66a. On an upper side of the second area 66b of the machine bed 63, two parallel guide rails 65a, 65b run perpendicularly to the first direction in a second direction. On the two guide rails 65a, 65b, the individual machine stand 62 is arranged, which can be moved by means of a motor and a ball screw drive 67. The machine stand 62 moves in the second direction perpendicularly to the spindle sleeve 69 which moves axially in the first direction. The ball screw drive 67 is arranged within the second area 66b of the machine bed 63 in the direction of the movability of the machine stand 62.
[0082] Two vertical guide rails running parallel to each other are arranged on the machine stand 62 so that a vertical carriage is movably arranged in vertical direction on one side surface of the machine stand 62. Two further guide rails 68a, 68b are arranged on the vertical carriage, by means of which a sleeve housing 70 guided laterally on the machine stand is movably arranged in the first direction. The sleeve housing 70 includes the spindle sleeve 69 which can be moved axially in the first direction into and out of the sleeve housing 70.
[0083]
[0084] The machine tool includes the machine bed 82, the machine stand 78, and a spindle sleeve 74 which can be moved axially in a first direction. On the upper side of the machine bed 82, a pivoting round table 73 is arranged in a first area, as shown in
[0085] A horizontal carriage 59 is mounted on the guide rails 80a, 80b. The horizontal carriage 59 is moved in the second direction on the guide rails 80a, 80b by means of a motor and a ball screw drive. On the upper side of the horizontal carriage 59, two guide rails 79a, 79b, arranged parallel to each other, are mounted with orientation in the first direction. On the two guide rails 79a, 79b, the machine stand 78 can be moved in the first direction. A ball screw drive is mounted inside the horizontal carriage 59 by means of which the machine stand 78 is moved motor-driven.
[0086] Two guide rails 75a, 75b, arranged parallel to each other, are mounted vertically on one side surface of the machine stand 78. On the two vertically arranged guide rails 75a, 75b a sleeve housing 74 with integrated vertical carriage can be moved in vertical direction. Inside the machine stand 78, a ball screw drive 77 is installed, by means of which the headstock with integrated vertical carriage is moved by a motor 76 arranged on the upper side of the machine stand 78.
[0087]
[0088] The machine tool includes the machine bed 58, a pivoting round table 83 and guide rails 89a, 89b arranged on the upper side of the machine bed 58. The machine stand 88a, 88b can be moved in the second direction on the two guide rails 89a, 89b arranged on the machine bed. The machine stand 88a, 88b is made of a cast part, wherein the cast part is formed such that the machine stand 88a, 88b includes a first machine stand body 88a and a second machine stand body 88b, the wide sides of which are oriented parallel to each other and connected by the connecting element 84. On the inner side of the first machine stand body 88a and on the inner side of the second machine stand body 88b two parallel guide rails are mounted in vertical direction. The connecting element 84 between the first and second machine stand bodies 88a, 88b can be moved vertically between the inner surfaces of the first and second machine stand bodies 88a, 88b by means of the guide rails.
[0089] On the upper side of the connecting element 84, two guide rails arranged parallel to each other are arranged with orientation in the first direction. A sleeve housing 87 is movably mounted on the guide rails in the first direction. Inside the sleeve housing 87, a spindle sleeve 85 is arranged, which, in addition to the movability of the sleeve housing 87, is configured to move axially in the first direction from and into the sleeve housing 87.
[0090]
[0091] The machine tool comprises the machine bed 98, the machine stand 92a 92b, and a spindle sleeve 99 which can be moved axially in a first direction. The machine bed 98 includes a pivoting round table 90 of the same configuration as shown in
[0092] Two guide rails are mounted on an upper side of the connecting element 93, which are oriented parallel to each other in the first direction. A sleeve housing 95 can be moved in the first direction on the two guide rails. The sleeve housing 95 includes the spindle sleeve 99 which can additionally be axially retracted and extended in the first direction in the sleeve housing.
[0093]
[0094] The machine tool includes the machine bed 110, the machine stand 101a, 101b, and the spindle sleeve 108 which can be moved axially in a first direction. A pivoting round table 100 is arranged on the upper side of the machine bed 110. Two machine stand bodies 101a, 101b are arranged on the outside of the machine bed 110. The two machine stand bodies 101a, 101b are arranged so that on the rear side of the machine stand bodies 101a, 101b, a first and a second carriage 107 can be moved at a slant angle to the vertical on guide rails 109. The angle between the rear side of the machine stand bodies 101a, 101b and the vertical is approximately 45. However, the angle between the rear side of the machine stand bodies 101a, 101b and the vertical is not limited to a certain angle and is preferably between 10 and 80.
[0095] A bridge 111 mounted on the first and second carriage 109 is arranged between the two machine stand bodies 101a, 101b, which can be moved obliquely in a second direction by means of the two carriages 109 on the rear side of the two machine stand bodies 101a, 101b.
[0096] On the upper side of the bridge 111, two guide rails 102a, 102b oriented in a third direction are arranged parallel to each other, on which a carriage 108 can be moved in the third direction. By means of a ball screw drive 104 arranged on the bridge 111 and a motor, the movement of the carriage 108 in the third direction is carried out.
[0097] On the upper side of the carriage 108, two parallel guide rails are mounted which are oriented in the first direction. A sleeve housing 106 can be moved in the first direction on the two guide rails. The sleeve housing 106 includes the spindle sleeve 105 which can also be retracted and extended axially in the first direction.
[0098] In summary, the spindle sleeve 105 can be moved twice in the first direction by means of the retractability and extendibility from the sleeve housing 106 and by means of the movability of the sleeve housing 106. In addition, the sleeve 105 can be moved in the second and third directions by means of the carriages 3a, 3b and 59, wherein the first, second, and third directions are perpendicular to each other. Since the sleeve housing 106 with the sleeve 105 is movably arranged on the bridge 111 and the bridge 111 stands at a slant angle to the vertical, the sleeve 105 is also arranged at a slant angle to the pivoting round table 100 and the machine bed 110.
[0099]
[0100] The invention is not limited to the embodiments shown in