Mixer assembly for a gas turbine engine
10718524 ยท 2020-07-21
Assignee
Inventors
- Zhongtao Dai (Glastonbury, CT, US)
- Jeffrey M. Cohen (Hebron, CT, US)
- Catalin G. Fotache (West Hartford, CT, US)
- Lance L. Smith (West Hartford, CT, US)
- Donald J. Hautman (Marlborough, CT, US)
Cpc classification
F23R3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03343
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mixer assembly for a gas turbine engine is provided, including a main mixer with fuel injection holes located between at least one radial swirler and at least one axial swirler, wherein the fuel injected into the main mixer is atomized and dispersed by the air flowing through the radial swirler and the axial swirler.
Claims
1. A mixer assembly for a gas turbine engine, comprising: a main mixer, comprising: an annular inner radial wall; an annular outer radial wall surrounding at least a portion of the annular inner radial wall, wherein the annular outer radial wall incorporates a first outer radial wall swirler with a first axis oriented substantially radially to a centerline axis of the mixer assembly; and a forward wall substantially perpendicular to and connecting the annular inner radial wall and the annular outer radial wall forming an annular cavity, wherein the forward wall incorporates a first forward wall swirler with a second axis oriented substantially axially to the centerline axis of the mixer assembly; a plurality of fuel injection holes in the forward wall between the first outer radial wall swirler and the first forward wall swirler, wherein the first outer radial wall swirler is on a first side of the plurality of fuel injection holes and the first forward wall swirler is on a second side of the plurality of fuel injection holes; and a pilot mixer, at least a portion of which is surrounded by the main mixer, the pilot mixer comprising an annular housing having an outer surface that forms the annular inner wall of the main mixer.
2. The mixer assembly of claim 1, wherein the first outer radial wall swirler further comprises a first plurality of vanes forming a first plurality of air passages, wherein the first plurality of vanes are oriented at an angle with respect to the first axis to cause the air passing through the first outer radial wall swirler to rotate in a first direction; and the first forward wall swirler further comprises a second plurality of vanes forming a second plurality of air passages, wherein the second plurality of vanes are oriented at an angle with respect to the second axis to cause the air passing through the first forward wall swirler to rotate in a second direction.
3. The mixer assembly of claim 2, wherein the first direction is substantially opposite of the second direction.
4. The mixer assembly of claim 1, further comprising a fuel manifold in flow communication with the plurality of fuel injection holes.
5. The mixer assembly of claim 1, wherein the first side is substantially opposite of the second side.
6. The mixer assembly of claim 1, wherein the annular outer radial wall incorporates a plurality of outer radial wall swirlers with a first axis oriented substantially radially to the centerline axis of the mixer assembly; the plurality of fuel injection holes in the forward wall being between the plurality of outer radial wall swirlers and the first forward wall swirler, the plurality of outer radial wall swirlers being on the first side of the plurality of fuel injection holes and the first forward wall swirler being on the second side of the plurality of fuel injection holes.
7. The mixer assembly of claim 6, wherein the plurality of outer radial wall swirlers comprises: a first outer radial wall swirler comprising a first plurality of vanes forming a first plurality of air passages, wherein the first plurality of vanes are oriented at an angle with respect to the first axis to cause the air passing through the first outer radial wall swirler to rotate in a first direction; and a second outer radial wall swirler comprising a second plurality of vanes forming a second plurality of air passages, wherein the second plurality of vanes are oriented at an angle with respect to the first axis to cause the air passing through the second outer radial wall swirler to rotate in a second direction.
8. The mixer assembly of claim 7, wherein the first direction is substantially opposite of the second direction.
9. The mixer assembly of claim 7, wherein the plurality of outer radial wall swirlers further comprises a third outer radial wall swirler comprising a third plurality of vanes forming a third plurality of air passages, wherein the third plurality of vanes are oriented at an angle with respect to the first axis to cause the air passing through the third outer radial wall swirler to rotate in a third direction, the first direction being substantially the same as the third direction.
10. The mixer assembly of claim 6, wherein the first forward wall swirler comprises a first plurality of vanes forming a first plurality of air passages, wherein the first plurality of vanes are oriented at an angle with respect to the second axis to cause the air passing through the first forward wall swirler to rotate in a fourth direction.
11. The mixer assembly of claim 10, further comprising a second forward wall swirler proximate the first forward wall swirler.
12. The mixer assembly of claim 11, wherein the second forward wall swirler further comprises a second plurality of vanes forming a second plurality of air passages, wherein the second plurality of vanes are oriented at an angle with respect to the second axis to cause the air passing through the second forward wall swirler to rotate in a fifth direction, the fourth direction being substantially opposite of the fifth direction.
13. A mixer assembly for a gas turbine engine, comprising: a main mixer, comprising: an annular inner radial wall; an annular outer radial wall surrounding at least a portion of the annular inner radial wall, wherein the annular outer radial wall incorporates a first outer radial wall swirler with a first axis oriented substantially radially to a centerline axis of the mixer assembly; and a forward wall substantially perpendicular to and connecting the annular inner radial wall and the annular outer radial wall forming an annular cavity, wherein the forward wall incorporates a first forward wall swirler with a second axis oriented substantially axially to the centerline axis of the mixer assembly; a plurality of fuel injection holes in the forward wall between the first outer radial wall swirler and the first forward wall swirler, wherein the first outer radial wall swirler is on a first side of the plurality of fuel injection holes and the first forward wall swirler is on a second side of the plurality of fuel injection holes; and a pilot mixer, at least a portion of which is surrounded by the main mixer, the pilot mixer comprising an annular housing having an outer surface that forms the annular inner wall of the main mixer, wherein the plurality of fuel injection holes are oriented substantially perpendicularly to the first axis.
14. A mixer assembly for a gas turbine engine, comprising: a main mixer, comprising: an annular inner radial wall; an annular outer radial wall surrounding at least a portion of the annular inner radial wall, wherein the annular outer radial wall incorporates a first outer radial wall swirler with a first axis oriented substantially radially to a centerline axis of the mixer assembly; and a forward wall substantially perpendicular to and connecting the annular inner radial wall and the annular outer radial wall forming an annular cavity, wherein the forward wall incorporates a first forward wall swirler with a second axis oriented substantially axially to the centerline axis of the mixer assembly; a plurality of fuel injection holes in the forward wall between the first outer radial wall swirler and the first forward wall swirler, wherein the first outer radial wall swirler is on a first side of the plurality of fuel injection holes and the first forward wall swirler is on a second side of the plurality of fuel injection holes; and a pilot mixer, at least a portion of which is surrounded by the main mixer, the pilot mixer comprising an annular housing having an outer surface that forms the annular inner wall of the main mixer, wherein the plurality of fuel injection holes are oriented substantially perpendicularly to the second axis.
15. A mixer assembly for a gas turbine engine comprising: a main mixer comprising: an annular inner radial wall; an annular outer radial wall surrounding at least a portion of the annular inner radial wall, the annular outer radial wall incorporating a first outer radial wall swirler with a first axis oriented substantially radially to a centerline axis of the mixer assembly; a forward wall substantially perpendicular to and connecting the annular inner radial wall and the annular outer radial wall forming an annular cavity, wherein the forward wall incorporates a first forward wall swirler with a second axis oriented substantially axially to the centerline axis of the mixer assembly; a plurality of fuel injection holes in the forward wall between the first outer radial wall swirler and the first forward wall swirler, wherein the first outer radial wall swirler is on a first side of the plurality of fuel injection holes and the first forward wall swirler is on a second side of the plurality of fuel injection holes; the forward wall comprising a first wall portion extending radially inwardly from the annular outer radial wall, a second wall portion extending parallel to the annular inner radial wall, the first forward wall swirler being formed between the second wall portion and the annular inner radial wall and a third wall portion extending between the radially inner end of the first wall portion and a downstream end of the second wall portion, the third wall portion sloping in a downstream direction from the first wall portion.
16. The mixer assembly of claim 15, wherein the first outer radial wall swirler further comprises a first plurality of vanes forming a first plurality of air passages, wherein the first plurality of vanes are oriented at an angle with respect to the first axis to cause the air passing through the first outer radial wall swirler to rotate in a first direction; and the first forward wall swirler further comprises a second plurality of vanes forming a second plurality of air passages, wherein the second plurality of vanes are oriented at an angle with respect to the second axis to cause the air passing through the first forward wall swirler to rotate in a second direction.
17. The mixer assembly of claim 16, wherein the first direction is substantially opposite of the second direction.
18. The mixer assembly of claim 16, further comprising a pilot mixer, at least a portion of which is surrounded by the main mixer, the pilot mixer comprising an annular housing having an outer surface that forms the annular inner wall of the main mixer.
19. A method of atomizing fuel in a mixer assembly of a gas turbine engine comprising: providing a main mixer that is configured to: inject fuel into the mixer assembly through a plurality of fuel injection holes located in a forward wall of the main mixer, the forward wall being located between a first outer radial wall swirler and a first forward wall swirler, wherein the fuel is atomized and dispersed by airflow from the first outer radial wall swirler and is subsequently atomized and dispersed by airflow from the first forward wall swirler, wherein the first outer radial wall swirler is on a first side of the plurality of fuel injection holes and the first forward wall swirler is on a second side of the plurality of fuel injection holes, the first side being opposite the second side, and the airflow from the first outer radial wall swirler is swirled in a first direction and the airflow from the first forward wall swirler is swirled in a second direction that is opposite to the first direction; and wherein the forward wall extends radially outward with respect to a first axis of the mixer assembly, the forward wall connecting an annular inner radial wall with an annular outer radial wall, the annular inner radial wall and the annular outer radial being spaced from each other to define an annular main mixer cavity, the annular outer radial wall incorporating the first outer radial wall swirler and the forward wall incorporating the first forward wall swirler.
20. The method as in claim 19, wherein the first outer radial wall swirler is a plurality of radial wall swirlers incorporated into the annular outer radial wall and the first forward wall swirler is a plurality of forward wall swirlers located in the forward wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a further understanding of the disclosure, reference will be made to the following detailed description which is to be read in connection with the accompanying drawing, wherein:
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DETAILED DESCRIPTION OF THE DISCLOSURE
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(9) The first outer radial wall swirler 240 is incorporated into the annular main mixer outer radial wall 222 and has an axis 248 oriented substantially radially to the centerline axis 218 of the mixer assembly 200. The first forward wall swirler 230 is incorporated into the main mixer forward wall 224 and is oriented substantially parallel or axially to the centerline axis 218 of the mixer assembly 200. The swirlers 230, 240 each have a plurality of vanes for swirling air traveling through the swirlers to mix the air and the fuel dispensed by the fuel injection holes 226. The first outer radial wall swirler 240 includes a first plurality of vanes 242 forming a first plurality of air passages 244 between the vanes 242. The vanes 242 are oriented at an angle with respect to axis 248 to cause the air to rotate in the main mixer annular cavity 228 in a first direction (e.g., clockwise). The first forward wall swirler 230 includes a second plurality of vanes 232 forming a second plurality of air passages 234 between the vanes 232. The vanes 232 are oriented at an angle with respect to the centerline axis 218 to cause the air to rotate in the main mixer annular cavity 228 in a second direction (e.g., counterclockwise).
(10) In the exemplary embodiment of the main mixer 220 shown in
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(12) The first, second, and third outer radial wall swirlers 270, 280, 290 are incorporated into the annular main mixer outer radial wall 222 and each have an axis 248 oriented substantially radially to the centerline axis 218 of the mixer assembly 200. The first and second forward wall swirlers 250, 260 are incorporated into the main mixer forward wall 224 and are oriented substantially parallel or axially to the centerline axis 218 of the mixer assembly 200. Swirlers 250, 260, 270, 280, 290 each have a plurality of vanes for swirling air traveling through the swirlers to mix the air and the fuel dispensed by the fuel injection holes 226.
(13) The first outer radial wall swirler 270 includes a first plurality of vanes 272 forming a first plurality of air passages 274 between the vanes 272. The vanes 272 are oriented at an angle with respect to axis 248 to cause the air to rotate in the main mixer annular cavity 228 in a first direction (e.g., clockwise). The second outer radial wall swirler 280 includes a second plurality of vanes 282 forming a second plurality of air passages 284 between the vanes 282. The vanes 282 are oriented at an angle with respect to axis 248 to cause the air to rotate in the main mixer annular cavity 228 in a second direction (e.g., counterclockwise). The third outer radial wall swirler 290 includes a third plurality of vanes 292 forming a third plurality of air passages 294 between the vanes 292. The vanes 292 are oriented at an angle with respect to axis 248 to cause the air to rotate in the main mixer annular cavity 228 in a third direction. In one embodiment, the third direction can be substantially the same as the first direction which are substantially opposite of the second direction.
(14) The first forward wall swirler 250 includes a fourth plurality of vanes 252 forming a fourth plurality of air passages 254 between the vanes 252. The vanes 252 are oriented at an angle with respect to the centerline axis 218 to cause the air to rotate in the main mixer annular cavity 228 in a fourth direction (e.g., counterclockwise). The second forward wall swirler 260 includes a fifth plurality of vanes 262 forming a fifth plurality of air passages 264 between the vanes 262. The vanes 262 are oriented at an angle with respect to the centerline axis 218 to cause the air to rotate in the main mixer annular cavity 228 in a fifth direction (e.g., clockwise). In one embodiment, the fourth direction is substantially opposite of the fifth direction.
(15) In the exemplary embodiment of the main mixer 220 shown in
(16) In one embodiment, the fuel is injected through the fuel injection holes 226 that are oriented substantially perpendicularly to axis 248 and the flow of air from the plurality of outer radial wall swirlers (first, second, and third outer radial wall swirlers 270, 280, 290), which atomizes and disperses the fuel. The fuel then is atomized and dispersed again by the flow of air from the plurality of forward wall swirlers (first and second forward wall swirlers 240, 250), thus atomizing the fuel by airflow from two sides. Although shown proximate to the plurality of outer radial wall swirlers 270, 280, 290 in the main mixer forward wall 224, the fuel injection holes 226 can be located proximate the plurality of forward wall swirlers 250, 260 in the main mixer forward wall 224 and be oriented substantially perpendicularly to the axis and the flow of air from the plurality of forward wall swirlers 250, 260, which atomizes and disperses the fuel. The fuel then is atomized and dispersed again by the flow of air from the plurality of outer radial wall swirlers 270, 280, 290, thus atomizing the fuel by airflow from two sides. In either configuration, an intense mixing region 229 of fuel and air is created within annular main mixer cavity 228 axially adjacent to the fuel injection holes 226, allowing the majority of fuel and air to be mixed before entering the downstream end of the annular main mixer cavity 228. The number of axial swirlers, the number of radial swirlers, and the configuration of the vanes in the swirlers may be altered to vary the swirl direction of air flowing and are not limited to the exemplary swirl directions indicated.
(17) The terminology used herein is for the purpose of description, not limitation. Specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as basis for teaching one skilled in the art to employ the present invention. While the present invention has been particularly shown and described with reference to the exemplary embodiments as illustrated in the drawing, it will be recognized by those skilled in the art that various modifications may be made without departing from the spirit and scope of the invention. Those skilled in the art will also recognize the equivalents that may be substituted for elements described with reference to the exemplary embodiments disclosed herein without departing from the scope of the present invention. Therefore, it is intended that the present disclosure not be limited to the particular embodiment(s) disclosed as, but that the disclosure will include all embodiments falling within the scope of the appended claims.