Enhancement mode gallium nitride based transistor device and manufacturing method thereof
10720521 ยท 2020-07-21
Assignee
Inventors
- Jung-Tse Tsai (Hsinchu County, TW)
- Po-Chun Yeh (Taichung, TW)
- Chien-Hua Hsu (New Taipei, TW)
- Po-Tsung Tu (Tainan, TW)
Cpc classification
H01L29/1054
ELECTRICITY
H01L29/7786
ELECTRICITY
H01L29/778
ELECTRICITY
H01L29/66462
ELECTRICITY
H01L29/7789
ELECTRICITY
H01L29/66431
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/12
ELECTRICITY
Abstract
An enhancement mode GaN transistor is provided, which includes a GaN layer, a quantum well structure, a gate, a source a drain and a first barrier layer. The quantum well structure is disposed on the upper surface of the GaN layer. The gate is disposed on the quantum well structure. The source is disposed on one end of the upper surface of the GaN layer. The drain is disposed on the other end of the upper surface of the GaN layer. The first barrier layer is disposed on the upper surface of the GaN layer and extends to the lateral surfaces of the quantum well structure.
Claims
1. A method for manufacturing enhancement mode GaN transistor device, comprising: forming an epitaxy stack comprising a GaN layer, a quantum well layer and two barrier layers, wherein the quantum well layer and the barrier layers are disposed on an upper surface of the GaN layer, and the quantum well layer is disposed between the barrier layers; forming a dielectric capping layer on the epitaxy stack; etching the epitaxy stack and the dielectric capping layer to make the quantum well layer, the barrier layers and the dielectric capping layer form a quantum well structure on the upper surface of the GaN layer and a dielectric on the quantum well structure; depositing a first barrier layer on the upper surface of the GaN layer, wherein the first barrier layer extends to lateral surfaces of the quantum well structure and covers the quantum well structure while the dielectric is exposed from the first barrier layer; forming a source on one end of the upper surface of the GaN layer; forming a drain on the other end of the upper surface of the GaN layer; and forming a gate on the dielectric, wherein the gate is exposed from the first barrier layer.
2. The method of claim 1, wherein a step of etching the epitaxy stack to make the quantum well layer and the barrier layers form the quantum well structure on the upper surface of the GaN layer further comprises: forming the quantum well structure having a cone shape.
3. The method of claim 1, wherein a step of forming the epitaxy stack comprising the GaN layer, the quantum well layer and the barrier layers further comprises: forming an anti-polarization layer on the quantum well layer and the barrier layers.
4. The method of claim 1, further comprising: forming a second barrier layer on the first barrier layer.
5. An enhancement mode GaN transistor device, comprising: a quantum well structure disposed on an upper surface of a GaN layer; a dielectric disposed on the quantum well structure; a gate disposed on the dielectric; a source disposed on one end of the upper surface of the GaN layer; a drain disposed on the other end of the upper surface of the GaN layer; and a first barrier layer disposed on the upper surface of the GaN layer; wherein the first barrier layer extends to lateral surfaces of the quantum well structure and covers the quantum well structure while the gate and the dielectric are exposed from the first barrier layer.
6. The enhancement mode GaN transistor device of claim 5, wherein a material of the first barrier layer comprises Al(x)In(y)Ga(1-x-y)N and a lattice constant of the first barrier layer is less than a lattice constant of the GaN layer.
7. The enhancement mode GaN transistor device of claim 5, further comprising a buffer layer and a substrate, wherein the GaN layer is disposed on the buffer layer and the buffer layer is disposed on the substrate.
8. The enhancement mode GaN transistor device of claim 5, wherein the quantum well structure is substantially a cone, and the gate is disposed on a tip of the cone or a plane surface on a top of the cone.
9. The enhancement mode GaN transistor device of claim 5, wherein an average lattice constant of the quantum well structure is higher than a lattice constant of the GaN layer.
10. The enhancement mode GaN transistor device of claim 5, further comprising a second barrier layer disposed on the first barrier layer.
11. The enhancement mode GaN transistor device of claim 10, wherein a material of the second barrier layer is Al(x)In(y)Ga(1-x-y) and a lattice constant of the second barrier layer is less than a lattice constant of the GaN layer.
12. The enhancement mode GaN transistor device of claim 5, wherein the quantum well structure comprises a plurality of quantum well layers and a plurality of barrier layers, and the quantum well layers and the barrier layers are arranged alternately.
13. The enhancement mode GaN transistor device of claim 12, wherein the quantum well structure further comprises an anti-polarization layer including the quantum well layers and the barrier layers, and an average lattice constant of the quantum well structure is greater than a lattice constant of the GaN layer.
14. The enhancement mode GaN transistor device of claim 12, wherein a material of the quantum well layer comprises Al(x)In(y)Ga(1-x-y)N, and x1, 0y1 and 0x+y1.
15. The enhancement mode GaN transistor device of claim 12, wherein a material of the barrier layers comprises Al(a)In(b)Ga(1-a-b)N, and 0a1, 0b1 and 0a+b1.
16. The enhancement mode GaN transistor device of claim 12, wherein a band gap of the barrier layers is greater than a band gap of the quantum well layer.
17. The enhancement mode GaN transistor device of claim 5, wherein the quantum well layer comprises a quantum well layer and two barrier layers, and the quantum well structure is disposed between the barrier layers.
18. The enhancement mode GaN transistor device of claim 17, wherein the quantum well layer further comprises an anti-polarization layer of the quantum well layer or the barrier layers, and an average lattice constant of the quantum well structure is greater than the lattice constant of the GaN layer.
19. The enhancement mode GaN transistor device of claim 17, wherein a material of the quantum well layer comprises Al(x)In(y)Ga(1-x-y)N, and 0x1, 0y1 and 0x+y1.
20. The enhancement mode GaN transistor device of claim 17, wherein a material of the barrier layers comprises Al(a)In(b)Ga(1-a-b)N, and 0a1, 0b1 and 0a+b1.
21. The enhancement mode GaN transistor device of claim 17, wherein a band gap of the barrier layers is greater than a band gap of the quantum well layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the invention and wherein:
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DETAILED DESCRIPTION
(15) In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
(16) Please refer to
(17) The buffer layer 112 is disposed on the substrate 11. The GaN layer 13 is disposed on the buffer layer 12. The quantum well structure 14 is disposed on the upper surface of the GaN layer 13. The dielectric 15 is disposed on the quantum well structure 14. In the embodiment, the quantum well structure is a cone, and the gate 16 is disposed on the tip of the cone or the plane surface on the top of the cone. In another embodiment, the quantum well structure 14 may be in other different 3D geometric shapes. The gate 16 is disposed on the dielectric 15. The source 17 is disposed on one end of the upper surface of the GaN layer 13. The drain 18 is disposed on the other end of the upper surface of the GaN layer 13. The first barrier layer 19 is disposed on the upper surface of the GaN layer 13 and extends to the lateral surfaces of the quantum well structure 14, but does not cover the gate 16 and the dielectric 15. More specifically, the material of the first barrier layer 19 is Al(x)In(y)Ga(1-x-y)N and the lattice constant of the first barrier layer 19 is less than that of the GaN layer 13. The first barrier layer 19 is a re-grown barrier layer, which can be re-grown on the GaN layer via metal-organic chemical vapor deposition (MOCVD). The two-dimension electron gas D (2DEG) can be formed under the first barrier layer 19.
(18) As described above, the GaN transistor device 1 has the 3D conical quantum well structure 14, and the gate 16 thereof is disposed on the tip of the cone or the plane surface on the top of the cone.
(19) As shown in ) (0a1, 0b1 and 0a+b1).
(20) The quantum well layer 141 is disposed between the barrier layers 142. Besides, the band gap of the barrier layers 142 is greater than that of the quantum well layer 141. Further, the average lattice constant of the quantum well structure 14 is greater than the lattice constant of the GaN layer 13; therefore, the conduction band of the quantum well structure 14 can be away from Fermi level.
(21) In addition, when the voltage is applied to the gate 16 to turn on the GaN transistor device 1, the quantum well structure 14 can provide confined level for the transmission of the carriers, so the performance of the GaN transistor device 1 can be improved.
(22) Furthermore, the anti-polarization characteristic of the quantum well structure 14 can effectively lift the energy level of the channels of the quantum well structure 14 and drive away the two-dimension electron gas D. In this way, when the voltage is not applied to the gate 16, the energy level of the channels of the quantum well structure 14 can be away from Fermi level. Thus, the GaN transistor device 1 can completely conform to the requirements of normally-off transistor devices.
(23) The embodiment exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
(24) Please refer to
(25) TABLE-US-00001 TABLE 1 Simulation parameters Dielectric constant of dielectric (Al.sub.2O.sub.3) 9.3 Energy level of dielectric (Al.sub.2O.sub.3) 8.7 eV dEc (AlN/GaN) 1.9 eV dEc (Al.sub.2O.sub.3/GaN) 2.2 eV Ni/Al.sub.2O.sub.3 2.9 eV Electron affinity of dielectric (Al.sub.2O.sub.3) 2.58 eV
(26) As shown in
(27) As shown in
(28) Please refer to
(29) The structures of the above elements and the cooperation relation thereof are similar to the previous embodiment, so will not be described herein. The difference between the embodiment and the previous embodiment is that the quantum well structure 14 of the GaN transistor device 1 further includes an anti-polarization layer 143.
(30) As shown in
(31) Similarly, when the voltage is applied to the gate 16 to turn on the GaN transistor device 1, the quantum well structure 14 can provide confined level for the transmission of the carriers, such that the performance of the GaN transistor device 1 can be improved.
(32) Besides, the anti-polarization layer 143 of the quantum well structure 14 can provide anti-polarization characteristic, which can effectively lift the energy level of the channels of the quantum well structure 14 and drive away two-dimension electron gas D. Thus, when the voltage is not applied to the gate 16, the energy level of the channels of the quantum well structure 14 can be away from Fermi level, so the GaN transistor device 1 can completely conform to the requirements of normally-off transistor devices.
(33) The embodiment just exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
(34) Please refer to
(35) TABLE-US-00002 TABLE 2 Simulation parameters Dielectric constant of dielectric (Al.sub.2O.sub.3) 9.3 Energy level of dielectric (Al.sub.2O.sub.3) 8.7 eV dEc (AlN/GaN) 1.9 eV dEc (Al.sub.2O.sub.3/GaN) 2.2 eV Ni/Al.sub.2O.sub.3 2.9 eV Electron affinity of dielectric (Al.sub.2O.sub.3) 2.58 eV
(36) As shown in
(37) As shown in
(38) Please refer to
(39) The buffer layer 112 is disposed on the substrate 11. The GaN layer 13 is disposed on the buffer layer 12. The quantum well structure 14 is disposed on the upper surface of the GaN layer 13. In the embodiment, the quantum well structure 14 is a multi-layer structure, which includes plural current paths. The dielectric 15 is disposed on the quantum well structure 14. In the embodiment, the quantum well structure is a cone, and the gate 16 is disposed on the tip of the cone or the plane surface on the top of the cone. The gate 16 is disposed on the dielectric 15. The source 17 is disposed on one end of the upper surface of the GaN layer 13. The drain 18 is disposed on the other end of the upper surface of the GaN layer 13. The first barrier layer 19 is disposed on the upper surface of the GaN layer 13 and extends to the lateral surfaces of the quantum well structure 14, but does not cover the gate 16 and the dielectric 15. The material of the first barrier layer 19 is Al(x)In(y)Ga(1-x-y)N and the lattice constant of the first barrier layer 19 is less than that of the GaN layer 13. The two-dimension electron gas (2DEG) D can be formed under the first barrier layer 19.
(40) As described above, the GaN transistor device 1 has the 3D conical quantum well structure 14 having multiple layers, and the gate 16 thereof is disposed on the tip of the cone or the plane surface on the top of the cone.
(41) As shown in
(42) The quantum well layers 141 and the barrier layers 142 are arranged alternately, so any two adjacent quantum well layers 141 are separated by one barrier layer 142. Besides, the band gap of the barrier layers 142 is greater than that of the quantum well layers 141. Similarly, the average lattice constant of the quantum well structure 14 is greater than the lattice constant of the GaN layer 13. Therefore, the conduction band of the quantum well structure 14 can be away from Fermi level.
(43) The two-dimension electron gas D close to the top of the quantum well structure 14 is of lower concentration. Thus, after the GaN transistor device 1 is turned on, the currents of the channels of the quantum well structure 14 may be influenced accordingly. However, in the embodiment, the quantum well structure 14 of the GaN transistor device 1 has multiple layers, so can provide plural current paths. Therefore, when the voltage is applied to the gate 16 to turn on the GaN transistor device 1, the currents passing through the channels of the quantum well structure 14 can obviously increase, so the GaN transistor device 1 can enhance performance and can satisfy the requirements of power devices.
(44) Moreover, the thickness of the multi-layer quantum well structure 14 increases, which can enhance anti-polarization characteristic, effectively lift the energy level of the channels of the quantum well structure 14 and drive away the two-dimension electron gas D. Therefore, when the voltage is not applied to the gate 16, the energy level of the channels of the quantum well structure 14 can be away from Fermi level, so the GaN transistor device 1 can completely conform to the requirements of normally-off transistor devices.
(45) The embodiment exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
(46) The currently available transistor devices cannot achieve good reliability and the quality thereof cannot be easily controlled because of the limits of the manufacturing process. According to one embodiment of the disclosure, the etching process of the enhancement mode GaN transistor device can be controlled, so the quality of the transistor device can be optimized and the transistor device can achieve good reliability.
(47) Besides, the currently available transistor device may have various problems, such as non-uniform electrical property, low initial voltage (or the initial voltage is less than 1 volt) and unstable gate thickness, because of the limits of the manufacturing process or the structure thereof. For the reason, the application of the currently available transistor devices is limited. On the contrary, according to one embodiment of the disclosure, the etching process of the enhancement mode GaN transistor device can be easily controlled, which can effectively improve the problem of non-uniform electrical property caused by the etching process, and can effectively control the initial voltage. Therefore, the design of the transistor device can be more flexible.
(48) Moreover, according to one embodiment of the disclosure, the gate of the enhancement mode GaN transistor device is disposed on the quantum well structure. Thus, when the voltage is applied to the gate to turn on the transistor device, the quantum well structure can provide confined level for the transmission of the carriers, which can improve the performance of the transistor device.
(49) Furthermore, according to one embodiment of the disclosure, the enhancement mode GaN transistor device has anti-polarization characteristic, so the energy level of the channels of the quantum well structure can be away from Fermi level when the voltage is not applied to the gate. Therefore, the transistor device can completely conform to the requirements of normally-off transistor devices. As described above, the enhancement mode GaN transistor device can definitely achieve unpredictable technical effects.
(50) Please refer to
(51) The structures of the above elements and the cooperation relation thereof are similar to the previous embodiment, so will not be described herein. The difference between the embodiment and the previous embodiment is that the multi-layer quantum well structure 14 of the GaN transistor device 1 further includes an anti-polarization layer 143.
(52) As shown in
(53) Via the above structure, the GaN transistor device 1 can enhance performance and can completely meet the requirements of normally-off transistor devices.
(54) The embodiment exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
(55) Please refer to
(56) First, form an epitaxy stack via metal-organic chemical vapor deposition (MOCVD). The epitaxy stack includes a substrate 11, a buffer layer 12, a GaN layer 13, a plurality of quantum well layers 141, a plurality of barrier layers 142 and an anti-polarization layer 143, as shown in
(57) Next, deposit a dielectric capping layer 15 on the epitaxy stack, as shown in
(58) Then, etch the epitaxy stack to form a 3D quantum well structure 14 and a dielectric 15, as shown in
(59) Afterwards, implement metal-organic chemical vapor deposition again to re-grow a first barrier layer 19 on the epitaxy stack and the dielectric 15 does not be covered by the first barrier layer 19.
(60) After that, form a source 17 and a drain 18 on the epitaxy stack, as shown in
(61) Finally, form a gate 16 on the dielectric 15, as shown in
(62) The embodiment exemplifies the disclosure and is not intended to limit the scope of the disclosure. Any equivalent modification and variation according to the spirit of the disclosure is to be also included within the scope of the following claims and their equivalents.
(63) Please refer to
(64) Step S121: forming an epitaxy stack including a GaN layer, a plurality of quantum well layer, a plurality of barrier layers and an anti-polarization layer. The quantum well layers and the barrier layers are disposed on an upper surface of the GaN layer and arranged alternately; the anti-polarization layer is disposed on the quantum well layers and the barrier layers.
(65) Step S122: forming a dielectric capping layer on the epitaxy stack.
(66) Step S123: etching the epitaxy stack to make the quantum well layer and the barrier layers form a quantum well structure on the upper surface of the GaN layer and remove a portion of the dielectric capping layer to form a dielectric on the quantum well structure.
(67) Step S124: depositing a first barrier layer on the upper surface of the GaN layer and lateral surfaces of the quantum well structure.
(68) Step S125: forming a source on one end of the upper surface of the GaN layer.
(69) Step S126: forming a drain on the other end of the upper surface of the GaN layer.
(70) Step S127: forming a gate on the quantum well structure.
(71) Please refer to
(72) As shown in
(73) Compared with the signal-channel structure, the dual-channel structure of the embodiment can more obviously increase the currents after the GaN transistor device 1 is turned on. Thus, the GaN transistor device 1 of the embodiment can satisfy the requirements of power devices.
(74) In summation of the description above, the enhancement mode GaN transistor device in accordance with the disclosure has the following benefits:
(75) (1) According to one embodiment of the disclosure, the gate of the enhancement mode GaN transistor device is disposed on the quantum well structure. Thus, when the voltage is applied to the gate to turn on the transistor device, the quantum well structure can provide confined level for the transmission of the carriers, which can improve the performance of the transistor device.
(76) (2) According to one embodiment of the disclosure, the enhancement mode GaN transistor device has anti-polarization characteristic, so the energy level of the channels of the quantum well structure can be away from Fermi level when the voltage is not applied to the gate. Therefore, the transistor device can completely conform to the requirements of normally-off transistor devices.
(77) (3) According to one embodiment of the disclosure, the etching process of the enhancement mode GaN transistor device can be controlled, which can effectively improve the problem of non-uniform electrical property caused by the etching process, and can effectively control the initial voltage. Therefore, the design of the transistor device can be more flexible.
(78) (4) According to one embodiment of the disclosure, the etching process of the enhancement mode GaN transistor device can be controlled, so the quality of the transistor device can be easily optimized and the transistor device can achieve good reliability.
(79) It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments. It is intended that the specification and examples be considered as exemplary only, with a true scope of the invention being indicated by the following claims and their equivalents.