Gear shift device for a motor vehicle transmission
10718385 ยท 2020-07-21
Assignee
Inventors
- Juergen BINDER (Schongau, DE)
- Sami OEZKAN (Murnau, DE)
- Peter ECHTLER (Schongau, DE)
- Andreas DEMPFLE (Eggenthal, DE)
- Philip Minkwitz (Pollingen, DE)
- Christopher TRAUT (Untermeitingen, DE)
- Tobias SCHULER (Altenstadt, DE)
Cpc classification
F16H2200/2046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/0638
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D25/0638
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/78
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a gear shift device for a motor vehicle transmission, comprising a first and a second gearbox component which are rotatable relative to each other around a gearbox axis, a friction ring which is connected to the first gearbox component comprising a conical frictional surface, a plurality of first disks and a plurality of second disks. The first and second disks form a multi-disk clutch, the first disks being coupled to a synchronization element in a rotationally fixed manner, and the synchronization element comprising, axially adjoining the conical frictional surface of the friction ring, a conical mating surface for speed synchronization between the first gearbox component and the first disks. Further, the first disks are designed as a synchronization disk where the synchronization element is integrally formed thereon and/or one of the first disks is designed as a disk support coupling all first disks in the circumferential direction in a form-locking manner.
Claims
1. A gear shift device for a motor vehicle transmission, comprising a first gearbox component and a second gearbox component which are rotatable relative to each other around a gearbox axis, a friction ring which is connected to the first gearbox component so as to be rotationally fixed therewith in a circumferential direction and axially displaceable thereto and comprises a conical frictional surface, a plurality of first disks which are connected to one another so as to be rotationally fixed in the circumferential direction and axially displaceable relative to one another, a disk support coupling all of the first disks in the circumferential direction in a form-locking manner, and a plurality of second disks which are connected to one another so as to be rotationally fixed in the circumferential direction and axially displaceable relative to one another and are connected to the second gearbox component, the first and second disks being alternately arranged one behind the other and forming a multi-disk clutch, the first disks being coupled to a synchronization element in a rotationally fixed manner, the synchronization element comprising, axially adjoining the conical frictional surface of the friction ring, a conical mating surface for speed synchronization between the first gearbox component and the first disks.
2. The gear shift device according to claim 1, wherein the first gearbox component forms a gearbox shaft capable of rotating around the gearbox axis or is firmly connected to such gearbox shaft, and wherein the second gearbox component forms a further gearbox shaft capable of rotating around the gearbox axis or is firmly connected to such further gearbox shaft.
3. The gear shift device according to claim 1, wherein one of the first gearbox component and the second gearbox component forms a gearbox shaft capable of rotating around the gearbox axis or is firmly connected to such gearbox shaft, and wherein the other one of the first gearbox component and the second gearbox component forms a rotationally fixed gearbox housing or is firmly connected to such gearbox housing.
4. The gear shift device according to claim 1, wherein a synchronization disk comprises a ring-shaped disk plate as well as frictional protrusions which are spaced in the circumferential direction, each frictional protrusion forming the synchronization element having a conical mating surface and being formed on a radial edge of the disk plate.
5. The gear shift device according to claim 1, wherein the synchronization element is a separate synchronizer ring which is axially urged against one of the first disks and rests against it.
6. The gear shift device according to claim 5, wherein the synchronizer ring comprises axial coupling protrusions which are provided for a rotationally fixed coupling with the first disk and engage in corresponding recesses of the first disk.
7. The gear shift device according to claim 1, wherein an actuating member is provided for axially acting upon the first and second disks, the actuating member being axially movable starting from a non-actuated initial position via a synchronization position and a form-locking position toward a coupled position, the multi-disk clutch being opened and the first disks being not coupled in the circumferential direction with the first gearbox component in the non-actuated initial position, the multi-disk clutch being substantially opened and the first disks being coupled in the circumferential direction via a frictional connection with the first gearbox component in the synchronization position, the multi-disk clutch being substantially opened and the first disks being coupled in the circumferential direction via a form-locking connection with the first gearbox component in the form-locking position, and the multi-disk clutch being closed and the first disks being coupled in the circumferential direction via a form-locking connection with the first gearbox component in the coupled position.
8. The gear shift device according to claim 7, wherein a synchronization disk is the one of the first disks which is arranged to be axially closest to the actuating member.
9. The gear shift device according to claim 7, wherein the first disk which is axially furthest from the actuating member is configured as the disk support for a rotationally fixed form-fitting interconnection of all first disks.
10. The gear shift device according to claim 9, wherein the first disk configured as the disk support comprises a ring-shaped disk plate, a radial edge of the disk plate having coupling lugs formed thereon which are spaced in the circumferential direction and are axially bent, said coupling lugs being connected to one another by a stabilization ring at an end facing away from the disk plate.
11. The gear shift device according to claim 1, wherein a spring element is provided which urges the conical frictional surface of the friction ring axially toward the conical mating surface of the synchronization element.
12. The gear shift device according to claim 11, wherein the spring element is supported by the first gearbox component as well as by bent spring mounting lugs of a sheet metal sleeve.
13. The gear shift device according to claim 1, wherein the synchronization element is not integrally formed with one of the first disks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24)
(25) The stepped transmission 10 further comprises gear shift devices 26, 28 which can be acted upon with hydraulic pressure and are able to either couple a gearbox shaft 24 to a further gearbox shaft 24 or to the gearbox housing 16 or uncouple the gearbox shaft 24 from the further gearbox shaft 24 or the gearbox housing 16.
(26) In this context, a gear shift device 26 coupling the gearbox shaft 24 to the gearbox housing 16 is also referred to as a braking device, and a gear shift device 28 coupling two gearbox shafts 24 with each other is also referred to as a clutch device. In the present exemplary embodiment, six gear shift devices 26, 28 are provided among which three gear shift devices 26 are designed as a braking device and three gear shift devices 28 are designed as a clutch device. By way of example, two braking devices and one clutch device are in the coupled state (indicated by a hatched area) and one braking device and two clutch devices are in the uncoupled state according to
(27) The individual gear steps of the stepped transmission 10 corresponding to transmission ratios between the drive shaft 18 and the output shaft 20 result from various gear-shift combinations of the gear shift devices 26, 28.
(28) As the basic construction and way of functioning of fully automatic stepped transmissions 10 is generally known from prior art already, there is no further description thereof and only the structural design and the function of the gear shift devices 26, 28 according to the invention will be described in detail below.
(29)
(30) The gear shift device 26 comprises a first gearbox component 32 and a second gearbox component 34 which are rotatable relative to each other around a gearbox axis A, a friction ring 36 which is connected to the first gearbox component 32 so as to be rotationally fixed therewith in the circumferential direction and axially displaceable thereto and comprises a conical frictional surface 38, a plurality of first disks 40 which are connected to one another so as to be rotationally fixed in the circumferential direction and axially displaceable, and a plurality of second disks 42 which are connected to one another so as to be rotationally fixed in the circumferential direction and axially displaceable and are connected to the second gearbox component 34, the first and second disks 40, 42 being alternately arranged one behind the other and forming a multi-disk clutch 44.
(31) In the exemplary embodiment according to
(32) In the exemplary embodiment according to
(33) Instead of being fixedly connected to the gearbox housing 16, the second gearbox component 34 may alternatively be designed as a further gearbox shaft 24 or may be firmly connected to such further gearbox shaft 24. Said further gearbox shaft 24 firmly connected to the second gearbox component 34 and said gearbox shaft 24 firmly connected to the first gearbox component 32 are explicitly two distinct, separate gearbox shafts 24 of different planetary gear sets 14, which are arranged in particular in coaxial manner. Such a gear shift device 28 correspondingly acts as a clutch device which is capable of coupling the gearbox shaft 24 of a planetary gear set 14 to the gearbox shaft 24 of another planetary gear set 14 via a multi-disk clutch 44 and a synchronization in the direction of rotation. In this process, a speed harmonization between the first disks 40 and the first gearbox component 32 will occur at first, before the gearbox shafts 24 are connected substantially in a rotationally fixed manner via a frictional fit connection of the multi-disk clutch 44 and a form-locking connection of the synchronization.
(34) The synchronization between the first disks 40 and the clutch disk 46 which is firmly connected to the gearbox shaft 24 is provided in order to reduce the relatively high drag torques in the multi-disk clutch 44 occurring whenever the multi-disk clutch 44 is opened.
(35) To this end, the first disks 40 are coupled to a synchronization element 48 in a rotationally fixed manner, the synchronization element 48 comprisingaxially adjoining the conical frictional surface 38 of the friction ring 36a conical mating surface 50 for speed synchronization between the first gearbox component 32 and the first disks 40.
(36)
(37) The synchronization disk 52 comprises a ring-shaped disk plate which extends in a plane perpendicular to the gearbox axis A, as well as frictional protrusions 54 which are spaced in the circumferential direction; each frictional protrusion 54 forms a synchronization element 48 having a conical mating surface 50 and is formed on a radially inner edge of the disk plate.
(38) In order to ensure a reliable synchronization prior to closing the multi-disk clutch 44, the synchronization disk 52 is arranged in axial direction as close as possible to the actuating member 30. It is particularly preferred that the synchronization disk 52 is the one of the first disks 40 which is axially closest to the actuating member 30, as illustrated in
(39) According to
(40)
(41) The described form-fitting interconnection of the first disks 40 in the circumferential direction allows in an advantageous way to do without a separate disk support for the first disks 40. This simplifies the construction of the gear shift device 26 and the number of the individual components is advantageously reduced.
(42) Incidentally, the coupling protrusions 56 of the first disk 40 which is axially farthest from the actuating member 30 are also utilized to produce a rotationally fixed form-locking connection between the first disks 40 coupled in the circumferential direction and the first gearbox component 32. According to
(43) According to
(44) In the embodiment according to
(45) In this way, the first gearbox component 32, the spring element 60 and the friction ring 36 or sheet metal sleeve 62 form an axially biased, pre-mounted structural unit 63, as it is illustrated in
(46) If the friction ring 36 is axially acted upon by the actuating member 30 via the synchronization element 48 of the synchronization disk 52, the sheet metal sleeve 62 can move against an axial force of the spring element 60 toward the first gearbox component 32. Consequently, the size of the synchronous torque between the frictional surface 38 and the mating surface 50 is limited by the axial spring force of the spring element 60.
(47) Moreover,
(48) The way of functioning of the gear shift device 26 is described in the following on the basis of the non-actuated initial position of the actuating member 30 shown in
(49) In the illustrated exemplary embodiment, the gear shift device 26 is part of an electrohydraulically controlled, fully automatic stepped transmission 10, so that the actuating member 30 can be acted upon by the pressure of a hydraulic fluid, for influencing the rotation of the clutch disk 46 and the gearbox shaft 24.
(50) It goes without saying that instead of a hydraulic actuation an electromotive actuation of the gear shift device 26 is also conceivable.
(51) According to
(52) According to
(53) In the non-actuated, axial initial position of the actuating member 30 according to
(54) Moreover, in the non-actuated initial position of the actuating member 30, the axially adjoining first and second disks 40, 42 are released as well, i.e. are axially spaced from one another. This means that the multi-disk clutch 44 is opened.
(55) In the release position of the synchronization, a drag torque occurs in the event of a speed difference between the first gearbox component 32 and the second gearbox component 34, which however is significantly lower than the drag torque of the opened multi-disk clutch 44 due to the much smaller frictional surface. Hence, a relative rotation in the initial position of the gear shift device 26 occurs exclusively or at least mainly within the synchronization between the friction ring 36 and the synchronization element 48. The first disks 40 move synchronously or at least mainly synchronously with the second disks 42 due to the drag torques existing in the (opened) multi-disk clutch 44, so that only the smaller drag torque of the synchronization arises in the initial position of the gear shift device 26, having a positive effect on the gear efficiency.
(56) As a consequence of a beginning pressurization of the chamber 72, the actuating member 30 moves to the left into an axial synchronization position andvia the adjoining, axially outer second disk 42acts upon the synchronization disk 52 and thus the conical mating surface 50 of the synchronization element 48 against the conical frictional surface 38 of the friction ring 36. The contact between the two conical surfaces brings about a synchronization, i.e. a speed harmonization between the first disks 40 and the friction ring 36 or the first gearbox component 32 connected to the friction ring 36 in a rotationally fixed manner.
(57) Due to the axial force of the spring element 60, the released multi-disk clutch 44 is not closed. There is only a frictional moment between the disk plate of the synchronization disk 52 and the second disk 42 axially arranged between the synchronization disk 52 and the actuating member 30. Due to the cone enhancement between the conical frictional surface 38 and the conical mating surface 50, the frictional moment which is generated here dominates over the frictional moment in the planar frictional surface between the synchronization disk 52 and the second disk 42 axially adjoining the actuating member 30, whereby the speed of all first disks 40 is synchronized to the speed of the first gearbox component 32. The level of the synchronous torque is limited here by the axial force of the spring element 60.
(58) Upon an increase of the hydraulic pressure in the chamber 72, the first disks 40 and the second disks 42 of the multi-disk clutch 44 are axially shifted toward the clutch disk 46 until the coupling protrusions 56 of the first disk 40 which is axially farthest from the actuating member 30 engage the gaps of the claws 58 of the clutch disk 46 to establish a rotationally fixed form-locking connection between the first disks 40 and the first gearbox component 32.
(59) If the form-locking connection is established but the multi-disk clutch 44 is still mainly opened, the actuating member 30 is in its axial form-locking position.
(60) If the coupling protrusions 56 of the first disk 40 which is axially farthest from the actuating member 30 cannot be brought into engagement directly between the claws 58 with the clutch disk 46 because the coupling protrusions 56 are axially adjacent to the claws 58, the multi-disk clutch 44 is partially closed at least temporarily due to the hydraulic pressure in the chamber 72, whereby the frictional moment in the multi-disk clutch 44 increases. Due to said increased frictional moment, there occurs a differential speed between the first disks 40 and the first gearbox component 32, allowing the coupling protrusions 56 to lock in place between the claws 58.
(61) If the hydraulic pressure in the chamber 72 is further increased in the form-locking position of the actuating member 30, the first disks 40 and the second disks 42 of the multi-disk clutch 44 are moved firstly as far as to an axial stop ring 74 (
(62) In this coupled position, the chamber 72 can be acted upon now with the full hydraulic pressure to effect a speed harmonization between the first gearbox component 32 and the second gearbox component 34 or transmit a desired torque.
(63) With a decreasing hydraulic pressures in the chamber 72, the tensioned spring element 60 is able to return the disks 40, 42 in axial direction, i.e. according to
(64)
(65) According to
(66) It can be seen on the basis of
(67) According to
(68) This is why the coupling protrusions 56 of the first disks 40, which are arranged axially between the synchronization disk 52 and the first disk 40 which is axially farthest from the actuating member 30, may have a simplified design compared to the embodiment according to
(69) Due to the coupling protrusions 56, axially fitted into each other, of two neighboring first disks 40 according to
(70) In analogy to the embodiment according to
(71)
(72) Here, the complex sheet metal sleeve 62 according to
(73) The bearing bush 84 is firmly connected to the first gearbox component 32 in the axial direction, for instance is press-fitted with it. The sheet metal sleeve 82, the spring element 60 and the friction ring 86 are axially slipped onto the bearing bush 84 and locked by the snap ring 88 in an axially preloaded position. By means of a form-locking connection, the friction ring 86 is connected to the bearing bush 84 and the first gearbox component 32 in a rotationally fixed manner and so as to be axially movable to a limited extent. In analogy to the sheet metal sleeve 62 according to
(74) The way of functioning of the gear shift device 26 according to
(75)
(76) Here, the first gearbox component 32 is a clutch disk 90 which is connected to the gearbox housing 16 in a rotationally fixed manner. The second gearbox component 34 is designed as an inner disk support and firmly connected to a gearbox shaft 24 of the stepped transmission 10.
(77) In analogy to the embodiment according to
(78) The rotationally fixed form-fitting interconnection between the first disks 40 and the disk support 76 is effected by entrainment cams 94 provided on the first disks 40 and projecting radially outwards, said cams in the circumferential direction engaging with an exact fit in corresponding recesses 96 of the disk support 76.
(79) It is noticeable in
(80) The synchronization element 48 of the gear shift device 26 according to
(81) According to
(82) The way of functioning of the embodiment explained at the outset can be analogously transferred to the gear shift device 26 according to