Adjustable door lock and associated method

Abstract

An adjustable door lock includes a catch plate having a body and a plurality of flanges positioned on an exterior face of the body such that a corresponding gap is formed between the body and each of the flanges, respectively. Advantageously, a catch having a channel is adjustably connected to the catch plate wherein the catch is selectively interfitted through at least of one of the gaps. A door plate is disposed adjacent to the catch plate and adapted to be secured to the door. A locking bolt is in communication with the door plate and linearly reciprocated along a first linear path passing along the door plate and the channel. Notably, the catch is automatically adjusted along a second linear path orthogonally registered relative to the first linear path such that the linear channel automatically becomes axially aligned with the locking bolt as the locking bolt ingresses and egresses the catch.

Claims

1. An adjustable door lock for locking a misaligned or off-set door relative to a support wall adjacent to the door, said adjustable door lock comprising: a catch plate; a catch being adjustably connected to said catch plate and having a channel formed therein; a door plate disposed adjacent to said catch plate; and a locking bolt supported by said door plate and reciprocated along a first linear path passing along said door plate and said channel when said channel of said catch is aligned with said first linear path; wherein said catch is adjusted along a second linear path orthogonally registered relative to said first linear path when said channel of said catch is aligned with said first linear path such that said channel becomes axially aligned with said locking bolt as said locking bolt ingresses and egresses said catch; wherein a proximal end of said locking bolt extends beyond said door plate; wherein said catch plate has a body and a plurality of flanges positioned on an exterior face of said body such that a corresponding gap is formed between said body and each of said flanges, respectively; wherein said catch is configured to be positioned and selectively displaced along said first linear path and through at least of one of said gaps.

2. The adjustable door lock of claim 1, wherein said first linear path is bi-directional and oriented along a horizontal plane while said second linear path is bi-directional and oriented along a vertical plane; wherein said first linear path traverses said second linear path.

3. The adjustable door lock of claim 1, wherein said locking bolt linearly, traverses said second linear path upon ingressing and egressing said linear channel respectively.

4. The adjustable door lock of claim 1, wherein said catch flanges remain statically mated to said catch plate as said catch is displaced along said second linear path.

5. The adjustable door lock of claim 1, wherein said catch comprises: a plurality of guides diverging away from said linear channel towards said door plate for guiding said locking bolt along said linear channel.

6. The adjustable door lock of claim 5, wherein said guides converge towards said linear channel away from said door plate for guiding said locking bolt along said linear channel.

7. The adjustable door lock of claim 1, wherein said locking bolt includes a handle located at a proximal end thereof, said locking bolt being rotated about said first linear path thereby displacing said handle between locked and unlocked positions relative to said door plate.

8. The adjustable door lock of claim 1, wherein said door plate comprises: a main section registered generally parallel to a major longitudinal length of said locking bolt; and an auxiliary section registered generally orthogonal to said main section.

9. The adjustable door lock of claim 8, wherein said handle passes through said auxiliary section and comprises: a first section disposed proximal to said auxiliary section, and a second section disposed distal to said auxiliary section; wherein, when said main section is disposed subjacent to said auxiliary section, said locking bolt is prohibited from axially sliding along said first linear path.

10. An adjustable door lock for locking a misaligned or off-set door relative to a support wall adjacent to the door, said adjustable door lock comprising: a catch plate; a catch being adjustably connected to said catch plate and having a channel formed therein; a door plate disposed adjacent to said catch plate; and a locking bolt slidably supported by said door plate and slidably reciprocated along a first linear path passing along said door plate and said channel when said channel of said catch is aligned with said first linear path; wherein said catch is automatically adjusted along a second linear path orthogonally registered relative to said first linear path when said channel of said catch is aligned with said first linear path such that said channel automatically becomes axially aligned with said locking bolt as said locking bolt ingresses and egresses said catch; wherein a proximal end of said locking bolt extends beyond said door plate when said locking bolt is extracted from said channel and retracted to an unlocked position away from said catch; wherein said catch plate has a body and a plurality of flanges positioned on an exterior face of said body such that a corresponding gap is formed between said body and each of said flanges, respectively: wherein said catch is configured to be positioned and selectively displaced along said first linear path and through at least of one of said gaps.

11. The adjustable door lock of claim 10, wherein said first linear path is bi-directional and oriented along a horizontal plane while said second linear path is bi-directional and oriented along a vertical plane; wherein said first linear path traverses said second linear path.

12. The adjustable door lock of claim 10, wherein said locking bolt linearly, traverses said second linear path upon ingressing and egressing said linear channel respectively.

13. The adjustable door lock of claim 10, wherein said catch flanges remain statically mated to said catch plate as said catch is displaced along said second linear path.

14. The adjustable door lock of claim 10, wherein said catch comprises: a plurality of guides diverging away from said linear channel towards said door plate for guiding said locking bolt along said linear channel.

15. The adjustable door lock of claim 14, wherein said guides converge towards said linear channel away from said door plate for guiding said locking bolt along said linear channel.

16. The adjustable door lock of claim 10, wherein said locking bolt includes a handle located at a proximal end thereof, said locking bolt being rotated about said first linear path thereby displacing said handle between locked and unlocked positions relative to said door plate.

17. The adjustable door lock of claim 10, wherein said door plate comprises: a main section registered generally parallel to a major longitudinal length of said locking bolt; and an auxiliary section registered generally orthogonal to said main section.

18. The adjustable door lock of claim 10, wherein said handle passes through said auxiliary section and comprises: a first section disposed proximal to said auxiliary section, and a second section disposed distal to said auxiliary section; wherein, when said main section is disposed subjacent to said auxiliary section, said locking bolt is prohibited from axially sliding along said first linear path.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

(1) The novel features believed to be characteristic of this disclosure are set forth with particularity in the appended claims. The disclosure itself, however, both as to its organization and method of operation, together with further objects and advantages thereof, may best be understood by reference to the following description taken in connection with the accompanying drawings in which:

(2) FIG. 1 is a perspective view showing an adjustable door lock in a locked position, in accordance with one embodiment of the present disclosure, wherein brackets are removably mated to the catch plate;

(3) FIG. 2 is an exploded view of the adjustable door lock shown at an unlocked position;

(4) FIG. 3 is an exploded view of the adjustable door lock shown in FIG. 1;

(5) FIG. 4 is a front elevational view of the adjustable door lock showing the catch upwardly aligned relative to the locking bolt;

(6) FIG. 5 is front elevational view of the adjustable door lock showing the catch downwardly aligned relative to the locking bolt;

(7) FIG. 6 is a perspective view showing an adjustable door lock in a locked position, in accordance with one embodiment of the present disclosure, wherein the catch plate has flanges folded thereover in lieu of employing removable brackets;

(8) FIG. 7 is an exploded view of the adjustable door lock shown at an unlocked position;

(9) FIG. 8 is an exploded view of the adjustable door lock shown in FIG. 1;

(10) FIG. 9 is a front elevational view of the adjustable door lock showing the catch upwardly aligned relative to the locking bolt; and

(11) FIG. 10 is front elevational view of the adjustable door lock showing the catch downwardly aligned relative to the locking bolt.

(12) Those skilled in the art will appreciate that the figures are not intended to be drawn to any particular scale; nor are the figures intended to illustrate every embodiment of the disclosure. The disclosure is not limited to the exemplary embodiments depicted in the figures or the shapes, relative sizes or proportions shown in the figures.

DETAILED DESCRIPTION OF THE DISCLOSURE

(13) The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which a preferred embodiment of the disclosure is shown. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiment set forth herein. Rather, this embodiment is provided so that this application will be thorough and complete, and will fully convey the true scope of the disclosure to those skilled in the art. Like numbers refer to like elements throughout the figures.

(14) The illustrations of the embodiments described herein are intended to provide a general understanding of the structure of the various embodiments. The illustrations are not intended to serve as a complete description of all of the elements and features of apparatus and systems that utilize the structures or methods described herein. Many other embodiments may be apparent to those of skill in the art upon reviewing the disclosure. Other embodiments may be utilized and derived from the disclosure, such that structural and logical substitutions and changes may be made without departing from the scope of the disclosure. Additionally, the illustrations are merely representational and may not be drawn to scale. Certain proportions within the illustrations may be exaggerated, while other proportions may be minimized. Accordingly, the disclosure and the figures are to be regarded as illustrative rather than restrictive.

(15) One or more embodiments of the disclosure may be referred to herein, individually and/or collectively, by the term present disclosure merely for convenience and without intending to voluntarily limit the scope of this application to any particular disclosure or inventive concept. Moreover, although specific embodiments have been illustrated and described herein, it should be appreciated that any subsequent arrangement designed to achieve the same or similar purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all subsequent adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the description.

(16) The Abstract of the Disclosure is provided to comply with 37 C.F.R. 1.72(b) and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, various features may be grouped together or described in a single embodiment for the purpose of streamlining the disclosure. This disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter may be directed to less than all of the features of any of the disclosed embodiments. Thus, the following claims are incorporated into the Detailed Description, with each claim standing on its own as defining separately claimed subject matter.

(17) The below disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.

(18) The device of this disclosure is referred to generally in FIGS. 1-5 and is intended to provide an adjustable door lock. It should be understood that the present disclosure may be used to provide a door lock for off-set and misaligned doors as well as different types of movable barriers, and should not be limited to the uses described herein.

(19) Referring to FIGS. 1-5, the adjustable door lock 10 may include a catch plate 22 adapted to be secured adjacent to a door (not shown), such as a wall or a portion of a door frame. A plurality of catch brackets 23 may be connected to the catch plate 22. A catch 20 may be adjustably connected to the catch plate 22 and interfitted through the catch brackets 23. Such a catch 20 preferably has a linear channel 27 formed therein. A door plate 24 may be disposed adjacent to the catch plate 22 and adapted to be secured to the door (not shown). As best shown in FIGS. 4 and 5, a locking bolt 25 may be housed within the door plate 24 and may be linearly reciprocated along a first linear path 90 passing through the door plate 24 and the linear channel 27. Such a structural arrangement provides the unpredicted and unexpected advantage of automatically adjusting the catch 20 along a second linear path 91 that is orthogonally registered relative to the first linear path 90 such that the linear channel 27 automatically becomes axially aligned with the locking bolt 25 as the locking bolt 25 ingresses and egresses the catch 20.

(20) From exposure to temperature fluctuations and structural stresses during building construction, doors/frames shift from their original positions and thereby become misaligned over time. Such misalignment causes conventional locking bolts and catches to become misaligned thereby preventing easy locking/unlocking. The present disclosure provides the unexpected and unpredictable advantage of automatically aligning the locking bolt 25 with the catch 20 during such misalignment without the need for removing and refitting the locking bolt 25 or catch 20.

(21) Referring to FIGS. 4 and 5, the first linear path 90 may traverse the second linear path 91 and may be bi-directionally oriented along a horizontal plane while the second linear path 91 may be bi-directionally oriented along a vertical plane. In this way, the locking bolt 25 may linearly traverse the second linear path 91 upon ingressing and egressing the linear channel 27 respectively, while the catch brackets 23 remain statically mated to the catch plate 22 as the catch 20 is displaced along the second linear path 91. Such an arrangement provides the unexpected and unpredictable advantage of providing a self-adjusting catch 20 when a misaligned locking bolt 25 is inserted into its linear channel 27, without undesirably shifting the catch brackets 23.

(22) Referring to FIGS. 1-3, the catch 20 may include a plurality of guides 28, diverging away from the linear channel 27 and towards the door plate 24 for guiding the locking bolt 25 along the linear channel 27. Such guides 28 preferably converge towards the linear channel 27 and away from the door plate 24 for guiding the locking bolt 25 along the linear channel 27. Such a structural arrangement provides the unexpected and unpredictable advantage of ensuring locking bolt 25 is smoothly guided into the catch 20 without requiring an added step of aligning the catch 20 to the locking bolt 25 by the user.

(23) Referring to FIGS. 1-3 again, the locking bolt 25 may include a handle 26 such that locking bolt 25 may be rotated about the first linear path 90 (see FIG. 3) thereby displacing the handle 26 between locked and unlocked positions relative to the door plate 24. Such a structural arrangement provides the benefit of freely rotating locking bolt 25 while ingressed and egressed from linear channel 27.

(24) The present disclosure may include a method of utilizing an adjustable door lock 10 for locking a misaligned or off-set door relative to support wall adjacent to the door. Such a method may include the chronological steps of: providing and securing a catch plate 22 adjacent to the door; providing a plurality of catch brackets 23; providing a catch 20 preferably having a linear channel 27 formed therein; connecting the catch brackets 23 to the catch plate 22; and adjustably connecting the catch 20 to the catch plate 22 by interfitting the catch 20 through the catch brackets 23.

(25) Such a method may further include the chronological steps of: providing and disposing a door plate 24 adjacent to the catch plate 22; providing and housing a locking bolt 25 within the door plate 24; securing the door plate 24 to the door; linearly reciprocating the locking bolt 25 along a first linear path 90 passing through the door plate 24 and the linear channel 27; automatically adjusting the catch 20 along a second linear path 91 orthogonally registered relative to the first linear path 90 by ingressing and egressing the locking bolt 25 through the catch 20; and automatically and axially aligning the linear channel 27 with the locking bolt 25.

(26) As a non-limiting exemplary embodiment, the catch plate 22 may further include a plurality of holes 31 such that a plurality of screws may be inserted to fixedly engage the catch plate 22 with a door frame. Guides 28 may extend outwardly from the linear channel 27 such that the distal end portions of the guides 28 may be wider than the linear channel 27. In this way, the guides 28 may form a generally V shaped path thereby enabling the locking bolt 25 to slidably enter the linear channel 27 and may easily secure the locking bolt 25 to a locked position. As noted hereinabove, catch 20 is slidably mated to the catch plate 22 by catch brackets 23 such that the catch 20 is automatically aligned with the locking bolt 25 even if there is a change in the door alignment relative to the linear channel 27.

(27) As a non-limiting example, locking bolt 25 may be slidably enclosed within the linear channel 27 formed on the first linear path 90 of the door plate 24. The locking bolt handle 26 may be fixedly mated to the locking bolt 25 such that the handle 26 may be slidably engaged with the catch 20 in a locked and an unlocked position on the door plate 24. Referring to FIGS. 1-3, the door plate 24 may include a plurality of holes 32 that receive fasteners to engage the door plate 24 fixedly with a door.

(28) Referring to FIGS. 6-10, a non-limiting exemplary embodiment of the door lock 10 replaces brackets 23 with a modified catch plate 22 as explained hereinbelow. Also, the door plate 24 and handle 26 are modified to provide additional security. The modified catch plate 22 has a body 51 and a plurality of flanges 52 positioned on an exterior face of the body 51 such that a corresponding gap 53 is formed between the body 51 and each of the flanges 52, respectively. Advantageously, a catch 20 having a channel 27 formed therein is adjustably connected to the catch plate 22 and interfitted through at least of one of the gaps 53. A door plate 24 is disposed adjacent to the catch plate 22 and adapted to be secured to the door. A locking bolt 25 is in communication with the door plate 24 and linearly reciprocated along a first linear path 90 passing along the door plate 24 and the channel 27. Notably, the catch 20 is automatically adjusted along a second linear path 91 orthogonally registered relative to the first linear path 90 such that the linear channel 27 automatically becomes axially aligned with the locking bolt 25 as the locking bolt 25 ingresses and egresses the catch 20.

(29) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the first linear path 90 is bi-directional and oriented along a horizontal plane while the second linear path 91 is bi-directional and oriented along a vertical plane.

(30) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the locking bolt 25 linearly traverses the second linear path 91 upon ingressing and egressing the linear channel 27 respectively.

(31) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the flanges 52 remain statically mated to body 51 as the catch 20 is displaced along the second linear path 91.

(32) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the catch 20 includes a plurality of guides 28 diverging away from the linear channel 27 towards the door plate 24 for guiding the locking bolt 25 along the linear channel 27.

(33) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the guides 28 converge towards the linear channel 27 away from the door plate 24 for guiding the locking bolt 25 along the linear channel 27.

(34) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the locking bolt 25 includes a handle 26 located at a proximal end thereof. Such a handle 26 is rotated about the first linear path 90 thereby displacing the handle 26 between locked and unlocked positions relative to the door plate 24.

(35) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the door plate 24 includes a main section 57 registered generally parallel to a major longitudinal linear section 65 of the locking bolt 25 and, an auxiliary section 58 is registered generally orthogonal to the main section 57. In this manner, the locking bolt 25 is prohibited from axially reciprocating along the first linear path 90 when the handle 26 is rotated subjacent to linear section 25.

(36) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, the handle 26 passes through the auxiliary section 58. Such a handle 26 includes a first section 55 disposed proximal to the auxiliary section 58, and a second section 56 disposed distal to the auxiliary section 58. Advantageously, when the handle 26 is disposed subjacent to the longitudinal linear section 65, the locking bolt 25 is prohibited from axially sliding along the first linear path 90. The first section 55 may have at least one radius of curvature, while second section 56 may be linear. The auxiliary section 58 of door plate 24 is aligned at a transition juncture between the first and second sections 55, 56 of the handle 26.

(37) Referring to FIGS. 6-10, in a non-limiting exemplary embodiment, a method for using an adjustable door lock for locking a misaligned or off-set door relative to a support wall adjacent to the door, is disclosed. Such a method includes the steps of: providing a catch plate 22 adapted to be secured adjacent to the door wherein the catch plate 22 has a body 51 and a plurality of flanges 52 positioned on an exterior face of the body 51 such that a corresponding gap 53 is formed between the body 51 and each of the flanges 52, respectively; and providing and adjustably connecting a catch 20 to the catch plate 22 thereby interfitting the catch 20 through at least of one of the gaps 53. Such a catch 20 has a channel 27 formed therein.

(38) Referring to FIGS. 6-10, the method further includes the steps of: providing and disposing a door plate 24 adjacent to the catch plate 22 wherein the door plate 24 is adapted to be secured to the door; providing and communicating a locking bolt 25 with the door plate 24 such that the locking bolt 25 is capable of being linearly reciprocated along a first linear path 90 passing along the door plate 24 and the channel 27; and automatically adjusting the catch 20 along a second linear path 91 orthogonally registered relative to the first linear path 90 such that the linear channel 27 automatically becomes axially aligned with the locking bolt 25 as the locking bolt 25 ingresses and egresses the catch 20.

(39) Notably, the door lock 10, 10 advantageously allows the catch 20, 20 and the locking bolt 25 to be automatically adjusted to compensate for any misalignment of the door relative to a support surface during extended use.

(40) While the disclosure has been described with respect to a certain specific embodiment, it will be appreciated that many modifications and changes may be made by those skilled in the art without departing from the spirit of the disclosure. It is intended, therefore, by the appended claims to cover all such modifications and changes as fall within the true spirit and scope of the disclosure. In particular, with respect to the above description, it is to be realized that the optimum dimensional relationships for the parts of the present disclosure may include variations in size, materials, shape, form, function and manner of operation.