Gear shifting mechanism, gearbox, powertrain, and electric vehicle
11708898 · 2023-07-25
Assignee
Inventors
Cpc classification
F16D41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/3043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2055/178
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/321
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2011/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H63/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This application provides a gear shifting mechanism, a gearbox, and a powertrain. The gear shifting mechanism includes a gear, a gear hub, a one-way clutch, and a sliding apparatus. The gear has a first convex wall and a second convex wall that are disposed around a shaft hole. A first toothed structure is disposed at an end of the first convex wall, and a diameter of the second convex wall is less than that of the first convex wall. The gear hub is sleeved on the second convex wall. The one-way clutch is disposed between the gear hub and the second convex wall. The sliding apparatus is sleeved on the gear hub, and the sliding apparatus is capable of sliding in a direction toward or away from the gear. The gear shifting mechanism can improve stability for transmitting a gear shifting power, thereby improving driving performance of an electric vehicle.
Claims
1. A gear shifting mechanism, comprising a gear, a gear hub, a one-way clutch, and a sliding apparatus, wherein: the gear comprises a body, a first convex wall and a second convex wall, each of the first convex wall and the second convex wall are disposed on an end face of the body, the first convex wall is disposed around a shaft hole of the body, a first toothed structure is disposed at an end of the first convex wall that is away from the body, the second convex wall and the first convex wall are disposed on a same side of the body, the second convex wall is disposed around the shaft hole of the body, a diameter of the second convex wall is less than that of the first convex wall, the gear hub is sleeved on the second convex wall, the one-way clutch is disposed between the gear hub and the second convex wall, an inner ring of the one-way clutch is connected to the second convex wall, and an outer ring of the one-way clutch is connected to the gear hub; the sliding apparatus comprises a supporting frame, a rolling component, and a sliding sleeve, the supporting frame is sleeved on the gear hub, the supporting frame is radially fixed to the gear hub, a second toothed structure is disposed at an end of the supporting frame that faces the first convex wall, the supporting frame is disposed with a mounting slot, the rolling component is mounted in the mounting slot, the rolling component is in contact with a surface of the gear hub, the sliding sleeve is sleeved on the supporting frame, the rolling component is confined between the sliding sleeve and the gear hub, and the sliding sleeve is capable of driving the supporting frame and the rolling component to slide on the surface of the gear hub in a direction toward or away from the gear; and when the second toothed structure is meshed with the first toothed structure, the gear and a rotary shaft rotate synchronously; or when the second toothed structure is detached from the first toothed structure, the gear and the rotary shaft rotate synchronously or differentially.
2. The gear shifting mechanism according to claim 1, wherein the gear shifting mechanism further comprises the rotary shaft, the rotary shaft penetrates the shaft hole of the body, and the gear hub is fixedly connected to the rotary shaft.
3. The gear shifting mechanism according to claim 1, wherein the gear is sleeved on the rotary shaft by using a bearing.
4. The gear shifting mechanism according to claim 1, wherein a first stepped surface, a second stepped surface, and an arc connection surface used to connect the first stepped surface and the second stepped surface are disposed on a surface of the gear hub that is used to fit the sliding apparatus, and the first stepped surface is located on a side of the second stepped surface that is away from the rotary shaft; and wherein a diameter of the rolling component is greater than a wall thickness of the supporting frame, and when the second toothed structure is meshed with the first toothed structure, the rolling component is tangent to the second stepped surface and an inner surface of the sliding sleeve.
5. The gear shifting mechanism according to claim 4, wherein an arc surface is disposed on the inner surface of the sliding sleeve, and when the second toothed structure is detached from the first toothed structure, the rolling component is tangent to the first stepped surface and the arc surface.
6. The gear shifting mechanism according to claim 1, wherein the rolling component is a pin roller, the mounting slot is a rectangular slot, and the pin roller is confined in the rectangular slot.
7. The gear shifting mechanism according to claim 1, wherein a shoulder is disposed at an end of the supporting frame that is away from the first convex wall, the sliding sleeve is disposed on a side of the shoulder, that faces the gear, and the sliding sleeve may abut against the shoulder.
8. The gear shifting mechanism according to claim 1, wherein the gear shifting mechanism further comprises a shifting fork, a groove is disposed on a surface of the sliding sleeve that is away from the gear hub, the shifting fork snaps into the groove, and the shifting fork is configured to drive the sliding sleeve to slide on the surface of the gear hub in a direction toward or away from the gear.
9. The gear shifting mechanism according to claim 1, wherein teeth of the first toothed structure and teeth of the second toothed structure are both arranged in trapezoidal structures.
10. A gearbox, comprising a gear shifting mechanism, wherein the gear shifting mechanism comprises a gear, a gear hub, a one-way clutch, and a sliding apparatus, wherein: the gear comprises a body, a first convex wall, and a second convex wall, each of the first convex wall and the second convex wall are disposed on an end face of the body, the first convex wall is disposed around a shaft hole of the body, a first toothed structure is disposed at an end of the first convex wall that is away from the body, the second convex wall and the first convex wall are disposed on a same side of the body, the second convex wall is disposed around the shaft hole of the body, a diameter of the second convex wall is less than that of the first convex wall, the gear hub is sleeved on the second convex wall, the one-way clutch is disposed between the gear hub and the second convex wall, an inner ring of the one-way clutch is connected to the second convex wall, and an outer ring of the one-way clutch is connected to the gear hub; the sliding apparatus comprises a supporting frame, a rolling component, and a sliding sleeve, the supporting frame is sleeved on the gear hub, the supporting frame is radially fixed to the gear hub, a second toothed structure is disposed at an end of the supporting frame that faces the first convex wall, the supporting frame is disposed with a mounting slot, the rolling component is mounted in the mounting slot, the rolling component is in contact with a surface of the gear hub, the sliding sleeve is sleeved on the supporting frame, the rolling component is confined between the sliding sleeve and the gear hub, and the sliding sleeve is capable of driving the supporting frame and the rolling component to slide on the surface of the gear hub in a direction toward or away from the gear; and when the second toothed structure is meshed with the first toothed structure, the gear and a rotary shaft rotate synchronously; or when the second toothed structure is detached from the first toothed structure, the gear and the rotary shaft rotate synchronously or differentially; and wherein the gear is meshed with another gear in the gearbox.
11. The gearbox according to claim 10, wherein the gear shifting mechanism further comprises the rotary shaft, the rotary shaft penetrates the shaft hole of the body, and the gear hub is fixedly connected to the rotary shaft.
12. The gearbox according to claim 10, wherein the gear is sleeved on the rotary shaft by using a bearing.
13. A powertrain, comprising a motor and a gearbox, wherein the gearbox comprises a gear shifting mechanism, wherein the gear shifting mechanism comprises a gear, a gear hub, a one-way clutch, and a sliding apparatus, wherein: the gear comprises a body, a first convex wall, and a second convex wall, each of the first convex wall and the second convex wall are disposed on an end face of the body, the first convex wall is disposed around a shaft hole of the body, a first toothed structure is disposed at an end of the first convex wall that is away from the body, the second convex wall and the first convex wall are disposed on a same side of the body, the second convex wall is disposed around the shaft hole of the body, a diameter of the second convex wall is less than that of the first convex wall, the gear hub is sleeved on the second convex wall, the one-way clutch is disposed between the gear hub and the second convex wall, an inner ring of the one-way clutch is connected to the second convex wall, and an outer ring of the one-way clutch is connected to the gear hub; the sliding apparatus comprises a supporting frame, a rolling component, and a sliding sleeve, the supporting frame is sleeved on the gear hub, the supporting frame is radially fixed to the gear hub, a second toothed structure is disposed at an end of the supporting frame that faces the first convex wall, the supporting frame is disposed with a mounting slot, the rolling component is mounted in the mounting slot, the rolling component is in contact with a surface of the gear hub, the sliding sleeve is sleeved on the supporting frame, the rolling component is confined between the sliding sleeve and the gear hub, and the sliding sleeve is capable of driving the supporting frame and the rolling component to slide on the surface of the gear hub in a direction toward or away from the gear; when the second toothed structure is meshed with the first toothed structure, the gear and a rotary shaft rotate synchronously; or when the second toothed structure is detached from the first toothed structure, the gear and the rotary shaft rotate synchronously or differentially; wherein the gear is meshed with another gear in the gearbox; and wherein a power output by the motor is transmitted to the gearbox through the gear shifting mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(13) The following briefly describes structure illustrated in certain of
DESCRIPTION OF EMBODIMENTS
(14) To make objectives, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings. It should be noted that in the description of this application, “at least one” means one or more, and “a plurality of” means two or more. In view of this, in the embodiments of the present invention, “a plurality of” may also be understood as “at least two”. The term “and/or” describes an association relationship between associated objects and indicates that three relationships may exist. For example, A and/or B may indicate the following three cases: Only A exists, both A and B exist, and only B exists. In addition, the character “/” generally indicates an “or” relationship between the associated objects, unless otherwise specified. In addition, it should be understood that in the description of this application, the terms such as “first” and “second” are merely used for distinguishing and description, but should not be understood as indicating or implying relative importance, or should not be understood as indicating or implying a sequence.
(15) Reference to “an embodiment”, “some embodiments”, or the like described in this specification indicates that one or more embodiments of this application include a specific feature, structure, or characteristic described with reference to the embodiment. Therefore, in this specification, statements, such as “in an embodiment”, “in some embodiments”, “in some other embodiments”, and “in other embodiments”, that appear at different places do not necessarily mean reference to a same embodiment, instead, they mean “one or more but not all of the embodiments”, unless otherwise specifically emphasized. The terms “include”, “comprise”, “have”, and their variants all mean “include but are not limited to”, unless otherwise specifically emphasized.
(16) In recent years, electric vehicles develop rapidly. The electric vehicles use electric power as a power source. A fuel engine is replaced with a motor. This can not only achieve zero emission, low noise, and zero pollution, but also greatly save diminishing oil energy. With increasing maturity and development of power battery technologies for the electric vehicles, the electric vehicles inevitably become a main development trend of the automobile industry in the future.
(17) As a core of an electric vehicle, a powertrain may usually include apparatuses such as a power supply, a motor, a motor controller, and a gearbox. A power output by the motor is decelerated and torqued by the gearbox, and then transmitted to a wheel through a drive shaft, to drive the electric vehicle to travel.
(18) Currently, an electric vehicle usually uses a two-speed gearbox, to change a speed ratio to adjust an operating point of a motor, so as to increase an output torque at a high rotational speed, and also improve efficiency. The two-speed gearbox may be usually disposed with a gear shifting mechanism to perform gear shifting, and a function of the gear shifting mechanism is implemented mainly based on a change of a transmission relationship between components. However, a gearbox usually uses a synchronizer for gear shifting. In a gear shifting process of the gearbox, interruption of power transmission of the gear shifting mechanism affects driving stability of the electric vehicle.
(19) A gear shifting mechanism provided in this application is intended to resolve the foregoing problem, to avoid power interruption of the gear shifting mechanism in a gear shifting process, so as to improve stability of power transmission of the gear shifting mechanism. The gear shifting mechanism is used in a gear shifting process of a gearbox, and can effectively avoid power interruption in the gear shifting process of the gearbox, so as to improve driving stability of an electric vehicle having the gearbox.
(20) First, refer to
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(22) A first toothed structure 1031 may be disposed at an end, of the first convex wall 103, that is away from the body 102. The first toothed structure 1031 has a plurality of teeth. The plurality of teeth may be evenly distributed in a direction around the first convex wall 103, but this does not constitute a limitation.
(23) It can be understood that, in some possible embodiments of this application, the first convex wall 103 may alternatively include a plurality of arc protrusions with the first toothed structure 1031, to effectively reduce a weight of the gear 1. In addition, in this embodiment, a specific manner of disposing the first convex wall 103 is similar to that of disposing the first convex wall 103 in the annular structure. Details are not described herein again.
(24) Still refer to
(25) Refer to both
(26) For ease of understanding a connection relationship between the gear hub 2, the sliding apparatus 3, and the gear 1, refer to
(27) It can be learned from the embodiment shown in
(28) In addition, the gear hub 2 may be further sleeved on the rotary shaft 4, so that the gear hub 2 and the gear 1 can be disposed coaxially. In this application, the gear hub 2 and the rotary shaft 4 may be fixedly connected. For example, the gear hub 2 and the rotary shaft 4 may be connected by using a spline, a flat key, or the like, or may be connected through soldering or in an interference fit manner, so that the gear hub 2 can rotate along with the rotary shaft 4.
(29) Still refer to
(30) In a possible embodiment of this application, the one-way clutch 6 may include an inner ring, an outer ring, and a locking structure disposed between the inner ring and the outer ring. The locking structure may be configured to lock relative rotation between the outer ring and the inner ring in a specific direction, so that the outer ring and the inner ring rotate synchronously; and skip locking relative rotation in another direction, so that the outer ring and the inner ring rotate relative to each other.
(31) Still refer to
(32) It can be learned from the descriptions of the foregoing embodiment that the sliding apparatus 3 may be sleeved on the gear hub 2. In addition, the sliding apparatus 3 may further slide on a surface of the gear hub 2 along a side that faces or is away from the gear 1, so that the second toothed structure 301 of the sliding apparatus 3 can be meshed with the first toothed structure 1031 of the first convex wall 103, or the second toothed structure 301 and the first toothed structure 1031 that are meshed are detached from each other.
(33) To implement sliding of the sliding apparatus 3 on the surface of the gear hub 2, in a possible embodiment of this application, the gear shifting mechanism may further include a shifting fork 7. A groove 302 may be disposed on a surface, of the sliding apparatus 3, that is away from the gear hub 2. The shifting fork 7 may snap into the groove 302, to implement connection between the shifting fork 7 and the sliding apparatus 3. In addition, the shifting fork 7 may be further connected to a gear shifting controller. In this way, with the gear shifting controller, the shifting fork can drive the sliding apparatus 3 to slide on the surface of the gear hub 2, to control a meshed or detached state of the second toothed structure 301 of the sliding apparatus 3 and the first toothed structure 1031 of the first convex wall 103 of the gear 1.
(34) It can be understood that the foregoing embodiment provides only one possible connection manner of the shifting fork 7 and the sliding apparatus 3. In some other embodiments of this application, the shifting fork 7 and the sliding apparatus 3 are connected in another possible manner. In addition, the sliding of the sliding apparatus 3 on the surface of the gear hub 2 may be alternatively implemented by disposing another possible axial sliding system.
(35) After the structure of the gear shifting mechanism provided in the foregoing embodiment of this application is understood, the following describes in detail an operating status and a gear shifting process of the gear shifting mechanism with reference to the accompanying drawings.
(36) First, refer to
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(38) It can be understood that, in this embodiment of this application, the sliding apparatus 3 may be alternatively connected to the gear hub 2 by using a spline or the like, so that the sliding apparatus 3 can not only slide on the surface of the gear hub 2 in a direction toward or away from the gear 1, but also rotate synchronously with the gear hub 2.
(39) In the foregoing embodiment, the differential rotation of the gear 1 and the rotary shaft 4 is described by using the rotation of the gear 1 and the rotary shaft 4 in the clockwise direction. In some other embodiments of this application, the differential rotation of the gear 1 and the rotary shaft 4 may be alternatively implemented when the gear 1 and the rotary shaft 4 rotate counterclockwise. For example, the gear 1 and the rotary shaft 4 may rotate counterclockwise, and the rotational speed ω1 of the gear 1 is less than the rotational speed ω2 of the rotary shaft 4.
(40) In a gear shifting process of the gear shifting mechanism, a relative rotation relationship between the gear 1 and the rotary shaft 4 may change. In this application, the mechanism may implement gear shifting through a change of a location of the sliding apparatus 3. During specific implementation, the sliding apparatus 3 may slide from a location shown in
(41) In the embodiment shown in
(42) It can be understood that, with the gear shifting mechanism provided in this application, the one-way clutch 6 is disposed between the gear hub 2 and the second convex wall 104, and with respect to the gear hub 2, the second convex wall 104 is located on a side, of the one-way clutch 6, that is close to the rotary shaft 4. In this way, in a gear shifting process of the gear shifting mechanism, an acting force of the one-way clutch 6 is applied to the second convex wall 104 and the gear hub 2, to reduce impact of a change of an operating status of the one-way clutch 6 on stability of meshing between the gear 1 and another gear.
(43) In addition, the second toothed structure 301 of the sliding apparatus 3 is stably meshed with the first toothed structure 1031 of the first convex wall 103, so that stability of power transmission can be maintained. This avoids interruption of power transmission between the gear 1 and the rotary shaft 4, thereby improving driving stability of an electric vehicle to which the gear shifting mechanism is applied.
(44) When the one-way clutch 6 locks relative rotation between the gear 1 and the rotary shaft 4, the operating status of the one-way clutch 6 is likely to switch due to impact of power fluctuation (for example, in a vehicle bumping scenario). It can be learned from the descriptions of the foregoing embodiment that switching of the operating status of the one-way clutch 6 affects stability of power transmission of the gear shifting mechanism. Stability of the operating status of the one-way clutch 6 can be maintained through reliability of the meshing between the first toothed structure 1031 and the second toothed structure 301. In view of this, in some embodiments of this application, stable meshing between the first toothed structure 1031 and the second toothed structure 301 is implemented by designing a location locking structure of the sliding apparatus 3.
(45) During specific implementation, refer to
(46)
(47) The sliding sleeve 305 may be configured to drive the supporting frame 303 and the rolling component 304 to slide on the surface of the gear hub 2 in a direction toward or away from the first toothed structure 1031. For ease of describing a fitting relationship between the sliding sleeve 305, the supporting frame 303, and the rolling component 304, refer to
(48) To enable the sliding sleeve 305 to drive the supporting frame 303 to slide in a direction away from the first toothed structure 1031, a should 3032 may be disposed at an end, of the supporting frame 303, that is away from the first convex wall 103. The should 3032 is disposed on a surface of a side, of the supporting frame 303, that is away from the gear hub 2. Refer to both
(49)
(50) A location of the sliding apparatus 3 shown in
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(52) In addition, it can be learned from the descriptions of the foregoing embodiment that, when the second toothed structure 301 of the supporting frame 303 and the first toothed structure 1031 of the first convex wall 103 are in the meshed state, the gear shifting mechanism is in the second-speed operating state. In this case, the gear 1 and the rotary shaft 4 shown in
(53) Still refer to
(54)
(55) In the foregoing embodiment, the gear shifting process of switching the gear shifting mechanism from the second-speed operating state to the first-speed operating state is described. On this basis, when the gear shifting mechanism needs to be switched from the first-speed operating state shown in
(56) With the gear shifting mechanism provided in this embodiment of this application, the sliding apparatus 3 is disposed as a structure in which the sliding sleeve 305, the supporting frame 303, and the rolling component 304 cooperate with each other, and the stepped surfaces are disposed on the surface of the gear hub 2. Therefore, when the second toothed structure 301 of the supporting frame 303 is meshed with the first toothed structure 1031 of the first convex wall 103, the rolling component 304 can be confined by the sliding sleeve 305 and the gear hub 2, to lock a location of the supporting frame 303, and implement reliable meshing between the second toothed structure 301 and the first toothed structure 1031. Therefore, the gear 1 and the rotary shaft 4 can be prevented from being detached from each other in a power transmission process, to avoid interruption of power transmission between the gear 1 and the rotary shaft 4, thereby improving driving stability of an electric vehicle to which the gear shifting mechanism is applied.
(57) In addition, with the gear shifting mechanism, because the one-way clutch 6 is disposed between the gear hub 2 and the second convex wall 104, stability of meshing between the gear 1 and another gear can be maintained.
(58) It can be understood that, in addition to the two-speed gear shifting scenario, the gear shifting mechanism provided in the foregoing embodiment of this application may be further applied to a scenario with a gear shifting requirement for more than two speeds. During specific implementation, a plurality of gear shifting mechanisms provided in this application may be disposed, and gear faces of gears of the gear shifting mechanisms may have different quantities of teeth. In this way, a transmission ratio may be changed through meshing between gear faces of gears with different quantities of teeth, to meet a multi-speed adjustment requirement.
(59) In addition, when the gear shifting mechanism provided in this application is applied to a gearbox, efficiency of a powertrain using the gearbox can be improved, thereby extending a driving mileage. In this way, when a total driving mileage of an electric vehicle remains unchanged, battery usage can be reduced, to reduce costs. This has great economic value.
(60) The foregoing descriptions are merely specific implementations of the present invention, but are not intended to limit the protection scope of the present invention. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in the present invention shall fall within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.